Grinding device for rubber roller machining

By designing a rubber roller processing and grinding device with all-round grinding and dust removal functions, the problems of single-sided friction and powder damage of rubber rollers in the existing technology are solved, and efficient, dust-free grinding and health protection are achieved.

CN223368959UActive Publication Date: 2025-09-23NANTONG XUANBEI PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202422850100.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-09-23
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

The existing rubber roller processing and grinding device can only rub one side of the rubber roller, and needs to be disassembled and turned over, which is troublesome. In addition, the powder and dust generated during grinding cause harm to the workers' health.

Method used

A rubber roller processing and grinding device is designed, which includes a clamping device, a translation device, a grinding device and a dust removal device. The rotation and angle adjustment of the rubber roller are achieved through the clamping device, and all-round grinding is achieved combined with the movement of the translation device; the dust removal device removes dust through a water mist nozzle.

Benefits of technology

The rubber roller can be polished in all directions without disassembling and turning over, which improves the polishing efficiency, effectively removes dust, protects the health of workers, and improves the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223368959U_ABST
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Abstract

The utility model discloses a polishing device for rubber roller processing, and relates to the technical field of rubber roller processing, the polishing device comprises a polishing platform, the upper end of the polishing platform is fixedly connected with two clamping devices, the upper end of the polishing platform is provided with two translation devices, and the upper ends of the front and rear translation devices are fixedly connected with a polishing device. A dust removal device is fixedly connected to the upper end of the grinding device, and supporting legs are fixedly connected to the four corners of the lower end of the grinding platform. The rotary handle is manually rotated to drive the threaded rod to rotate on the fixed plate and enable the sliding plate to slide, so that the rotary plate is in contact with the rubber roller, then the rotary knob is rotated to drive the rotary rod to rotate in the fixed block, the rubber roller is clamped and fixed by the clamping block, and then a specified surface is ground; and after polishing is completed, a rotating motor is controlled to rotate, then rotating teeth drive fixed teeth to rotate, a rotating plate rotates around a rotating shaft, and the angle of the rubber roller can be adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber roller processing, in particular to a grinding device for rubber roller processing. Background Art

[0002] A rubber roller is a roll-shaped product made of a metal or other material core covered with vulcanized rubber. It generally consists of an outer rubber layer, a hard rubber layer, a metal core, a roll neck, and ventilation holes. Its processing includes sandblasting the core, bonding, rubberizing, wrapping, wire winding, autoclaving, and surface finishing. After rubber coating, the surface of the rubber roller is uneven, resulting in burrs.

[0003] Chinese patent document CN219925421U discloses a grinding device for processing rubber rollers, comprising a base having a groove formed in the top wall of the base, support plates disposed on the side ends of the base, a top plate disposed on the support plates, a surrounding limit fixing assembly disposed below the top plate, and a surround grinding device disposed on the base. The surround grinding device includes a transmission gear ring, an electric push rod, a bracket, a grinding motor, a grinding roller, a drive motor, and a drive gear. The utility model belongs to the field of rubber roller processing technology and specifically refers to a grinding device for rubber roller processing that can surround a limit fixed rubber roller body for grinding, and can completely grind the rubber roller body without manual flipping, effectively improving processing efficiency.

[0004] The existing technology has the following problems:

[0005] 1. The existing grinding device for processing rubber rollers can only rub one side of the rubber roller when rubbing the rubber roller. After rubbing, the rubber roller needs to be disassembled and turned over to rub again, which is troublesome to operate and reduces the practicality of the device.

[0006] 2. The existing grinding device for rubber roller processing generates a large amount of powder during grinding, requiring workers to wear masks. However, the powder dust will also enter the workers' nasal cavity, causing damage to the workers' bodies and reducing the practicality of the device. Utility Model Content

[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0008] A grinding device for processing a rubber roller includes a grinding platform, the upper end of which is fixedly connected to two clamping devices, the upper end of which is provided with two translation devices, the upper ends of the front and rear translation devices are fixedly connected to the grinding device, the upper end of the grinding device is fixedly connected to a dust removal device, and the four corners of the lower end of the grinding platform are fixedly connected to support legs.

[0009] Preferably, the clamping device includes a fixed plate, the lower end of the fixed plate is fixedly connected to the upper end of the grinding platform, the internal thread of the fixed plate is connected to a threaded rod, the right end of the threaded rod is fixedly connected to a rotating handle, the left end of the threaded rod is movably connected to a sliding plate, the left end of the sliding plate is fixedly connected to a rotating shaft, the left end of the rotating shaft is movably connected to a fixed tooth, the left end of the fixed tooth is fixedly connected to the rotating plate, the front side of the fixed tooth is meshed with a rotating tooth, the right end of the rotating tooth is fixedly connected to a rotating motor, and the right end of the rotating motor is fixedly connected to the left end of the sliding plate.

[0010] Preferably, the left end of the rotating plate is fixedly connected to two fixed blocks, the internal threads of the fixed blocks are connected to a rotating rod, the upper end of the rotating rod is movably connected to a clamping block, and the lower end of the rotating rod is fixedly connected to a rotating knob.

[0011] Preferably, the translation device includes a limiting groove, which is opened at the upper end of the grinding platform. A crawler is provided inside the limiting groove, and rotating rollers are transmission-connected on the left and right sides of the crawler. The front end of the rotating roller is fixedly connected to a translation motor, and the rear end of the translation motor is fixedly connected to the front end of the grinding platform.

[0012] Preferably, the polishing device includes a support frame, and the inner upper wall of the support frame is fixedly connected to two electric telescopic rods 1, and the lower ends of the front and rear electric telescopic rods 1 are fixedly connected to a lifting plate.

[0013] Preferably, the lower end of the lifting plate is fixedly connected to two support plates, one end of the support plate is fixedly connected to the second electric telescopic rod, and one end of the second electric telescopic rod is fixedly connected to the grinding block.

[0014] Preferably, the dust removal device includes a water tank, the upper end of the water tank is fixedly connected to a water pump, the upper end of the water pump is fixedly connected to a valve, and the front end of the valve is fixedly connected to a water outlet pipe.

[0015] Preferably, the lower end of the water outlet pipe is fixedly connected to a water mist nozzle, and the upper end of the water mist nozzle is fixedly connected to the lower end of the lifting plate.

[0016] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:

[0017] The utility model provides a grinding device for processing a rubber roller, which can rotate the rubber roller under the joint action of a fixed plate, a threaded rod, a rotating handle, a sliding plate, a rotating shaft, a fixed tooth, a rotating plate, a rotating tooth, a rotating motor, a fixed block, a rotating rod, a clamping block and a rotating knob, thereby avoiding the rubber roller from being disassembled and improving the grinding efficiency of the device. By manually rotating the rotating handle, the threaded rod is driven to rotate on the fixed plate, so that the sliding plate slides, and then the rotating plate contacts the rubber roller. Then, the rotating knob is rotated to drive the rotating rod to rotate inside the fixed block, so that the clamping block clamps and fixes the rubber roller, and then the specified surface is ground. After the grinding is completed, the rotating motor is controlled to rotate, so that the rotating tooth drives the fixed tooth to rotate, and the rotating plate rotates around the rotating shaft, so that the angle of the rubber roller can be adjusted. The operation is simple, the workload of the staff is reduced, and the grinding efficiency of the device is improved.

[0018] The utility model provides a grinding device for rubber roller processing. Through the joint action of a water tank, a water pump, a valve, a water outlet pipe and a water mist nozzle, dust generated by grinding can be removed and processed, effectively preventing the damage to the workers' bodies caused by the dust. By opening the valve, the water pump draws out water from the water tank, and the water reaches the water mist nozzle through the water outlet pipe, and is sprayed out from the water mist nozzle in the form of water mist, which not only can remove the dust floating in the air, but also can adhere to the rubber roller during grinding, so that dust-free grinding is achieved, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic structural diagram of a grinding device for processing rubber rollers according to the present invention.

[0020] Figure 2 It is a structural schematic diagram of the clamping device of the present utility model.

[0021] Figure 3 It is a structural schematic diagram of the translation device of the present utility model.

[0022] Figure 4 It is a structural schematic diagram of the grinding device of the present utility model.

[0023] Figure 5 It is a structural schematic diagram of the dust removal device of the present utility model.

[0024] In the figure: 1. Grinding platform; 2. Clamping device; 3. Translation device; 4. Grinding device; 5. Dust removal device; 6. Support leg; 21. Fixed plate; 22. Threaded rod; 23. Rotating handle; 24. Sliding plate; 25. Rotating shaft; 26. Fixed tooth; 27. Rotating plate; 28. Rotating tooth; 29. ​​Rotating motor; 210. Fixed block; 211. Rotating rod; 212. Clamping block; 213. Rotating knob; 31. Limiting groove; 32. Track; 33. Rotating roller; 34. Translation motor; 41. Support frame; 42. Electric telescopic rod 1; 43. Lifting plate; 44. Support plate; 45. Electric telescopic rod 2; 46. Grinding block; 51. Water tank; 52. Water pump; 53. Valve; 54. Water outlet pipe; 55. Water mist nozzle. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation methods.

[0026] like Figure 1 As shown, a grinding device for processing rubber rollers includes a grinding platform 1, the upper end of the grinding platform 1 is fixedly connected to two clamping devices 2, the upper end of the grinding platform 1 is provided with two translation devices 3, the upper ends of the front and rear translation devices 3 are fixedly connected to a grinding device 4, the upper end of the grinding device 4 is fixedly connected to a dust removal device 5, and the four corners of the lower end of the grinding platform 1 are fixedly connected to support legs 6.

[0027] like Figure 2 As shown, the clamping device 2 includes a fixed plate 21, the lower end of the fixed plate 21 is fixedly connected to the upper end of the grinding platform 1, the internal thread of the fixed plate 21 is connected to a threaded rod 22, the right end of the threaded rod 22 is fixedly connected to a rotating handle 23, the left end of the threaded rod 22 is movably connected to a sliding plate 24, the left end of the sliding plate 24 is fixedly connected to a rotating shaft 25, the left end of the rotating shaft 25 is movably connected to a fixed tooth 26, the left end of the fixed tooth 26 is fixedly connected to a rotating plate 27, the front side of the fixed tooth 26 is meshed with a rotating tooth 28, the right end of the rotating tooth 28 is fixedly connected to a rotating motor 29, the right end of the rotating motor 29 is fixedly connected to the left end of the sliding plate 24, the left end of the rotating plate 27 is fixedly connected to two fixed blocks 210, the internal thread of the fixed block 210 is connected to a rotating rod 211, the upper end of the rotating rod 211 is movably connected to a clamping block 212, and the lower end of the rotating rod 211 is fixedly connected to a rotating knob 213.

[0028] In this embodiment, by manually rotating the rotating handle 23, the threaded rod 22 is driven to rotate on the fixed plate 21, causing the sliding plate 24 to slide, and then the rotating plate 27 is brought into contact with the rubber roller. Then, the rotating knob 213 is rotated to drive the rotating rod 211 to rotate inside the fixed block 210, so that the clamping block 212 clamps and fixes the rubber roller, and then the specified surface is polished. After the polishing is completed, the rotating motor 29 is controlled to rotate, and then the rotating teeth 28 drive the fixed teeth 26 to rotate, so that the rotating plate 27 rotates around the rotating axis 25, and the angle of the rubber roller can be adjusted. The operation is simple, which reduces the workload of the staff and improves the polishing efficiency of the device.

[0029] like Figure 3 As shown, the translation device 3 includes a limiting groove 31, which is opened at the upper end of the grinding platform 1. A track 32 is arranged inside the limiting groove 31, and rotating rollers 33 are transmission-connected on the left and right sides of the track 32. The front end of the rotating roller 33 is fixedly connected to a translation motor 34, and the rear end of the translation motor 34 is fixedly connected to the front end of the grinding platform 1.

[0030] In this embodiment, by controlling the translation motor 34 to rotate, the rotating roller 33 is driven to rotate, and then the track 32 is rotated inside the limiting groove 31, which can drive the grinding device 4 to move left and right, and can grind the rubber roller back and forth.

[0031] like Figure 4 As shown, the grinding device 4 includes a support frame 41, and the inner upper wall of the support frame 41 is fixedly connected to two electric telescopic rods 42, the lower ends of the front and rear electric telescopic rods 42 are fixedly connected to a lifting plate 43, the lower ends of the lifting plate 43 are fixedly connected to two support plates 44, one end of the support plate 44 is fixedly connected to an electric telescopic rod 45, and one end of the electric telescopic rod 45 is fixedly connected to a grinding block 46.

[0032] In this embodiment, the lifting plate 43 is moved downward by controlling the extension of the electric telescopic rod 1 42 inside the support frame 41, and then the electric telescopic rod 2 45 on the support plate 44 is controlled to extend, so that the grinding block 46 is limitedly contacted with the front and rear ends of the rubber roller, thereby facilitating the grinding of the rubber roller.

[0033] like Figure 5 As shown, the dust removal device 5 includes a water tank 51, the upper end of the water tank 51 is fixedly connected to a water pump 52, the upper end of the water pump 52 is fixedly connected to a valve 53, the front end of the valve 53 is fixedly connected to a water outlet pipe 54, the lower end of the water outlet pipe 54 is fixedly connected to a water mist nozzle 55, and the upper end of the water mist nozzle 55 is fixedly connected to the lower end of the lifting plate 43.

[0034] In this embodiment, by opening the valve 53, the water pump 52 draws out the water inside the water tank 51, and the water reaches the water mist nozzle 55 through the outlet pipe 54, and is sprayed out from the water mist nozzle 55 in the form of water mist, which can not only remove the dust floating in the air, but also adhere to the rubber roller during grinding, so as to achieve ash-free grinding, thereby improving the practicality of the device.

[0035] The working principle of the present invention is as follows: by manually rotating the rotating handle 23, the threaded rod 22 is driven to rotate on the fixed plate 21, so that the sliding plate 24 slides, and then the rotating plate 27 contacts the rubber roller, and then the rotating knob 213 is rotated to drive the rotating rod 211 to rotate inside the fixed block 210, so that the clamping block 212 clamps and fixes the rubber roller, and then the specified surface is polished. After the polishing is completed, the rotating motor 29 is controlled to rotate, and then the rotating gear 28 drives the fixed gear 26 to rotate, so that the rotating plate 27 rotates around the rotating axis 25, and the angle of the rubber roller can be adjusted. The operation is simple, the workload of the staff is reduced, and the polishing efficiency of the device is improved. By opening the valve 53, the water pump 52 draws water from the water tank 51, and the water reaches the water mist nozzle 55 through the water outlet pipe 54, and is sprayed from the water mist nozzle 55 in the form of water mist, which can not only remove dust floating in the air, but also adhere to the rubber roller during polishing, so as to achieve ash-free polishing, thereby improving the practicality of the device.

[0036] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A grinding device for processing a rubber roller, comprising a grinding platform (1), characterized in that: The upper end of the grinding platform (1) is fixedly connected to two clamping devices (2), the upper end of the grinding platform (1) is provided with two translation devices (3), the upper ends of the front and rear translation devices (3) are fixedly connected to grinding devices (4), the upper end of the grinding device (4) is fixedly connected to a dust removal device (5), and the four corners of the lower end of the grinding platform (1) are fixedly connected to supporting legs (6).

2. The grinding device for rubber roller processing according to claim 1, characterized in that: The clamping device (2) comprises a fixed plate (21), the lower end of the fixed plate (21) is fixedly connected to the upper end of the grinding platform (1), the internal thread of the fixed plate (21) is connected to a threaded rod (22), the right end of the threaded rod (22) is fixedly connected to a rotating handle (23), the left end of the threaded rod (22) is movably connected to a sliding plate (24), the left end of the sliding plate (24) is fixedly connected to a rotating shaft (25), the left end of the rotating shaft (25) is movably connected to a fixed tooth (26), the left end of the fixed tooth (26) is fixedly connected to a rotating plate (27), the front side of the fixed tooth (26) is meshedly connected to a rotating tooth (28), the right end of the rotating tooth (28) is fixedly connected to a rotating motor (29), and the right end of the rotating motor (29) is fixedly connected to the left end of the sliding plate (24).

3. The grinding device for rubber roller processing according to claim 2, characterized in that: The left end of the rotating plate (27) is fixedly connected to two fixed blocks (210), the internal threads of the fixed blocks (210) are connected to a rotating rod (211), the upper end of the rotating rod (211) is movably connected to a clamping block (212), and the lower end of the rotating rod (211) is fixedly connected to a rotating knob (213).

4. The grinding device for rubber roller processing according to claim 1, characterized in that: The translation device (3) comprises a limiting groove (31), the limiting groove (31) is opened at the upper end of the grinding platform (1), a crawler (32) is provided inside the limiting groove (31), the left and right sides of the crawler (32) are connected to the rotating rollers (33) in a transmission manner, the front end of the rotating roller (33) is fixedly connected to the translation motor (34), and the rear end of the translation motor (34) is fixedly connected to the front end of the grinding platform (1).

5. The grinding device for rubber roller processing according to claim 1, characterized in that: The grinding device (4) comprises a support frame (41), the inner upper wall of the support frame (41) is fixedly connected to two electric telescopic rods (42), and the lower ends of the front and rear electric telescopic rods (42) are fixedly connected to a lifting plate (43).

6. The grinding device for rubber roller processing according to claim 5, characterized in that: The lower end of the lifting plate (43) is fixedly connected to two support plates (44), one end of the support plate (44) is fixedly connected to a second electric telescopic rod (45), and one end of the second electric telescopic rod (45) is fixedly connected to a grinding block (46).

7. The grinding device for rubber roller processing according to claim 1, characterized in that: The dust removal device (5) comprises a water tank (51), the upper end of the water tank (51) is fixedly connected to a water pump (52), the upper end of the water pump (52) is fixedly connected to a valve (53), and the front end of the valve (53) is fixedly connected to a water outlet pipe (54).

8. The grinding device for rubber roller processing according to claim 7, characterized in that: The lower end of the water outlet pipe (54) is fixedly connected to a water mist nozzle (55), and the upper end of the water mist nozzle (55) is fixedly connected to the lower end of the lifting plate (43).

Citation Information

Patent Citations

  • Polishing device for rubber roller machining

    CN219925421U