Honing equipment for cycloidal gear crankshaft hole
By designing a honing device for cycloidal wheel crankshaft holes that includes rough honing and fine honing units, efficient and high-precision processing of cycloidal wheel holes is achieved, solving the problems of insufficient processing accuracy and positioning in the existing technology and simplifying the operation process.
Patent Information
- Application Number
- CN202422724117.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The prior art is difficult to ensure accuracy and position when machining the three bearing holes of the cycloid wheel, and the operation is complicated, the efficiency is low, and the scrap rate is high.
A honing equipment for cycloidal gear crankshaft holes is designed, which includes a rough honing unit and a fine honing unit. Through the cooperation of the slide and the slide seat, rough and fine honing can be completed in sequence after one clamping. The positioning and axial clamping mechanisms are used to ensure the position consistency and accuracy of the hole.
The operation process is simplified, the processing efficiency is improved, the high-precision and high-efficiency processing of the cycloid wheel hole is achieved, and the scrap rate is reduced.
Smart Images

Figure CN223369115U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workpiece hole processing, in particular to a honing device for a cycloid wheel crankshaft hole. Background Art
[0002] RV reducers are widely used in industrial robots, medical equipment and other fields due to their wide transmission ratio range, strong torsional rigidity and high transmission efficiency. RV reducers have a set of cycloid wheels, consisting of cycloid wheel A and cycloid wheel B. The two cycloid wheels are assembled by three crankshafts through needle bearings. The two cycloid wheels are respectively mounted on the two eccentric shafts of the crankshaft. When the reducer is running, the three crankshafts rotate simultaneously to drive the two cycloid wheels to swing. This requires that the three bearing holes of each cycloid wheel have very high precision and hardness, and the position accuracy of the two cycloid wheels is also required to be very high. Only in this way can the cycloid wheels run smoothly.
[0003] At present, most of the processing of cycloid wheels still uses internal grinding. Internal grinding is a general-purpose machine tool. For this kind of part with an inner hole that is not in the center and three holes on a part, it is difficult to make fixtures. Moreover, the roundness and cylindricity of the three holes after grinding do not meet the requirements. Secondly, the use of internal grinding has high requirements on the operator, low processing efficiency and high scrap rate.
[0004] In order to solve the above problems, the utility model provides a honing device for a cycloid wheel crankshaft hole. Utility Model Content
[0005] In view of the deficiencies in the prior art, the present invention provides a honing device for a cycloid gear crankshaft hole, which solves the problems raised by the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A honing device for a cycloidal wheel crankshaft hole, comprising a honing device base and a rough honing chamber and a fine honing chamber mounted on the honing device base, wherein the upper end of the honing device base is located in front of the honing chamber and is equipped with a control screen through a bracket, and the rear side of the honing device base is also equipped with a control cabinet and a cooling and flushing system, a rough honing slide and a fine honing slide are mounted in parallel on the upper surface of the honing device base, and the rough honing slide and the fine honing slide are located in the rough honing chamber and the fine honing chamber, respectively, and a rough honing unit and a fine honing unit are mounted on the rough honing slide and the fine honing slide;
[0007] The rough honing unit includes a mounting frame and a top box mounted on the top of the mounting frame, a honing rotary motor is mounted on one end of the top box, and a honing rotary spindle is penetrated through the other end of the top box;
[0008] Vertical guide rails are symmetrically installed on the front side of the mounting frame, and a honing reciprocating motor is installed in the top box at the top of the front side of the mounting frame. The output end of the honing reciprocating motor is located between the two vertical guide rails and is connected to a honing reciprocating screw rod. The two vertical guide rails are commonly connected to a honing power seat. The bottom end of the honing rotating spindle passes through the honing power seat and extends to the bottom thereof and is connected to a honing tool.
[0009] As a further technical solution of the present invention, pulleys are provided inside the top box at the output end of the honing rotary motor and outside the honing rotary spindle, and the honing rotary motor and the honing rotary spindle are connected inside the top box via pulleys and belt transmission;
[0010] The honing power seat is connected to the vertical guide rail in a sliding manner and is connected to the honing reciprocating screw rod in a threaded manner;
[0011] A honing expansion motor is also provided on the inner side of the honing power seat.
[0012] As a further technical solution of the present invention, the rough honing unit and the fine honing unit have the same structural principle, the honing tool on the rough honing unit is a rough honing tool, and the honing tool on the fine honing unit is a fine honing tool.
[0013] As a further technical solution of the present invention, the upper surface of the honing equipment base is provided with a honing unit mounting seat below the rough honing unit and the fine honing unit.
[0014] The rough honing slide comprises a rough honing Y-axis slide mounted on the upper surface of the honing unit mounting seat and located below the rough honing unit, and a rough honing X-axis slide movably arranged on the rough honing Y-axis slide;
[0015] The fine honing slide comprises a fine honing Y-axis slide mounted on the upper surface of the honing unit mounting seat and located below the fine honing unit, and a fine honing X-axis slide movably arranged on the fine honing Y-axis slide.
[0016] As a further technical solution of the present invention, the upper end of the rough honing X-axis slide is slidably connected to a rough honing slide, the upper surface of the rough honing slide is mounted with a rough honing workpiece positioning mechanism for rough honing the workpiece, and the rough honing chamber is fixed with a rough honing workpiece axial clamping mechanism located directly above the rough honing workpiece positioning mechanism;
[0017] The upper end of the fine honing X-axis slide is slidably connected to a fine honing slide seat, and a fine honing workpiece positioning mechanism for fine honing the workpiece is installed on the upper surface of the fine honing slide seat. A fine honing workpiece axial clamping mechanism located directly above the fine honing workpiece positioning mechanism is fixed in the fine honing chamber.
[0018] As a further technical solution of the present invention, the structures of the fine honing Y-axis slide and the rough honing Y-axis slide, as well as the structures of the fine honing X-axis slide and the rough honing X-axis slide are the same, the structures of the fine honing workpiece positioning mechanism and the rough honing workpiece positioning mechanism, as well as the structures of the fine honing workpiece axial clamping mechanism and the rough honing workpiece axial clamping mechanism are the same.
[0019] As a further technical solution of the present invention, the precision honing workpiece positioning mechanism includes a fixture base plate installed on the upper surface of the precision honing slide, and a pad is also provided between the precision honing slide and the fixture base plate. A positioning plate gasket is installed on the upper surface of the fixture base plate, and a positioning plate is fixed in the middle of the upper surface of the positioning plate gasket. The upper surface of the positioning plate is stacked with cycloid wheels A and B.
[0020] As a further technical solution of the present invention, positioning cylinders are correspondingly installed on both sides of the clamp base plate, and fixed seats are symmetrically installed on both sides of the clamp base plate near the top of the positioning cylinders. A lever is rotatably provided at the middle of one end of the fixed seat, the telescopic end of the positioning cylinder is movably connected to the bottom end of the lever, and the top end of the lever is movably connected to a push rod;
[0021] A stopper is provided at the upper end of the fixed seat corresponding to one end of the push rod, one end of the push rod slides through the stopper and is connected to a positioning block, a return spring is sleeved on the end of the push rod adjacent to the positioning block, and a retaining ring for blocking the return spring is provided in the middle of the push rod.
[0022] As a further technical solution of the present invention, the axial clamping mechanism for the fine honing workpiece includes a baffle connecting plate installed in the fine honing chamber by bolts, the upper surface of one end of the baffle connecting plate is connected to the cylinder mounting plate through a side pad, two clamping cylinders are symmetrically installed on both sides of the upper end of the cylinder mounting plate, and the telescopic ends of the two clamping cylinders are commonly connected to the part baffle located below the baffle connecting plate;
[0023] A group of guide slide rods are slidably connected to both sides of the cylinder mounting plate, and each group of guide slide rods has two and are symmetrically distributed on both sides of the clamping cylinder. A guide sleeve is provided on the upper surface of the part baffle corresponding to the bottom end of each guide slide rod. The top end of the guide slide rod is fixed to the cylinder mounting plate, and the bottom end of the guide slide rod is slidably set in the guide sleeve.
[0024] As a further technical solution of the present invention, honing tool guide holes for guiding the honing tool are provided in the middle of the surfaces of the part baffle, the baffle connecting plate and the cylinder mounting plate, and are all located on the vertical center line.
[0025] The utility model provides a honing device for a cycloid gear crankshaft hole, which has the following beneficial effects compared with the prior art:
[0026] 1. A honing device for a cycloidal wheel crankshaft hole. By designing a rough honing unit and a fine honing unit on one device, the rough and fine honing operations of the cycloidal wheel can be realized in sequence. By utilizing the cooperation of the rough honing slide and the fine honing slide, the cycloidal wheel can be clamped once and then the position of the X and Y axes can be adjusted to complete the honing operation of the three workpiece holes of the cycloidal wheel in sequence. The operator does not need to clamp the workpiece multiple times, which is simple to operate and saves time and effort.
[0027] 2. A cycloidal wheel crankshaft hole honing equipment can process two workpieces at a time by stacking cycloidal wheels A and B together. The positioning of the rough and fine honing workpiece positioning mechanism and the axial clamping and guiding of the rough and fine honing workpiece axial clamping mechanism are used to ensure the consistency of the positions of the two cycloidal wheel holes and improve the processing efficiency. At the same time, it can also ensure the accuracy of the size and position of the workpiece holes during honing, avoiding the problem of affecting the honing accuracy by adjusting the position and re-clamping the cycloidal wheel for positioning after honing a workpiece hole in the traditional way. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0029] Figure 2 This is an overall top view of the utility model;
[0030] Figure 3 This is a schematic structural diagram of the medium-coarse honing unit of the present invention;
[0031] Figure 4 This is a schematic diagram of the installation of the coarse honing slide and the fine honing slide in the present invention;
[0032] Figure 5 for Figure 4 A top view of
[0033] Figure 6 This is a structural diagram of the precision honing workpiece positioning mechanism in the present utility model;
[0034] Figure 7 for Figure 6 Side view of
[0035] Figure 8 It is a structural schematic diagram of the axial pressing mechanism for precision honing workpieces in the present utility model.
[0036] Figure: 1. Control panel; 2. Rough honing unit; 3. Control cabinet; 4. Cooling and flushing system; 5. Fine honing unit; 6. Rough honing slide; 7. Fine honing slide; 201. Mounting frame; 8. Vertical guide rail; 9. Honing tool; 92. Honing rotary spindle; 10. Honing power seat; 11. Honing expansion motor; 12. Top box; 13. Honing reciprocating motor; 131. Honing reciprocating screw; 14. Honing rotary motor;
[0037] 15. Honing equipment base; 151. Honing unit mounting base; 16. Fine honing Y-axis slide; 17. Fine honing X-axis slide; 171. Fine honing slide; 18. Fine honing workpiece positioning mechanism; 19. Fine honing workpiece axial clamping mechanism; 20. Rough honing Y-axis slide; 21. Rough honing X-axis slide; 211. Rough honing slide; 22. Rough honing workpiece positioning mechanism; 23. Rough honing workpiece axial clamping mechanism;
[0038] 24. Positioning cylinder; 25. Lever; 251. Push rod; 252. Fixed seat; 26. Return spring; 27. Cycloidal wheel A; 28. Positioning block; 29. Cycloidal wheel B; 30. Backing plate; 31. Clamp base plate; 32. Positioning plate washer; 33. Positioning plate;
[0039] 34. Part baffle; 35. Baffle connecting plate; 36. Side pad; 37. Cylinder mounting plate; 38. Clamping cylinder; 39. Guide sleeve; 40. Guide slide rod; 41. Honing tool guide hole. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0041] See also Figure 1-2 The utility model provides a technical solution for a honing device for a cycloidal wheel crankshaft hole: a honing device for a cycloidal wheel crankshaft hole, comprising a honing device base 15 and a rough honing chamber and a fine honing chamber installed on the honing device base 15. The upper end of the honing device base 15 is located at the front side of the honing chamber and a control screen 1 is installed through a bracket. A control cabinet 3 and a cooling and flushing system 4 are also installed on the rear side of the honing device base 15.
[0042] like Figure 4 and 5As shown, a rough honing slide 6 and a fine honing slide 7 are mounted in parallel on the upper surface of the honing equipment base 15. A rough honing unit 2 and a fine honing unit 5 are mounted in the rough honing chamber and the fine honing chamber on the rough honing slide 6 and the fine honing slide 7, respectively. The structural principles of the rough honing unit 2 and the fine honing unit 5 are the same. The honing tool 9 on the rough honing unit 2 is a rough honing tool, and the honing tool 9 on the fine honing unit 5 is a fine honing tool. The purpose is to first use the rough honing unit 2 to perform rough machining on the cycloidal wheel crankshaft hole, and then use the fine honing unit 5 to perform fine machining on the cycloidal wheel crankshaft hole. The honing principles of the two are the same, except that the honing tools 9 and the processing order are different.
[0043] like Figure 3 As shown, the rough honing unit 2 includes a mounting frame 201 and a top box 12 mounted on the top of the mounting frame 201. A honing rotary motor 14 is mounted on one end of the top box 12, and a honing rotary spindle 92 is provided through the other end of the top box 12. Pulleys are provided at the output end of the honing rotary motor 14 and the outside of the honing rotary spindle 92. The honing rotary motor 14 and the honing rotary spindle 92 are connected to each other through the pulley inside the top box 12. The honing rotating spindle 92 is connected to the top box 12 through a pulley, and the pulley is rotatably arranged in the top box 12. The top end of the honing rotating spindle 92 passes through the top box 12 and does not contact it. It should be added that the upper part of the honing rotating spindle 92 is connected to the pulley in the vertical direction for sliding connection and in the horizontal direction for snap connection, that is, a plurality of vertical slots are provided in the outer surface of the upper part of the honing rotating spindle 92 in an annular shape, such as Figure 3 As shown, the inner ring of the pulley center hole is annularly protruding with multiple clamping blocks, and the pulley is slid down from the upper end of the honing rotating spindle 92 and clamped on its outside through the clamping blocks, so that when the honing rotating spindle 92 drives the honing tool 9 to adjust up and down, the honing rotating spindle 92 is always engaged with the pulley. During honing, the honing rotating motor 14 drives the honing rotating spindle 92 to rotate through the pulley and belt, and the honing rotating spindle 92 drives the honing tool 9 to rotate, thereby realizing the honing process of the workpiece hole;
[0044] like Figure 3As shown, the front side of the mounting frame 201 is symmetrically installed with vertical guide rails 8, and the top of the front side of the mounting frame 201 is located in the top box 12 and is installed with a honing reciprocating motor 13. The output end of the honing reciprocating motor 13 is located between the two vertical guide rails 8 and is connected to a honing reciprocating screw rod 131. The two vertical guide rails 8 are commonly connected to a honing power seat 10. The bottom end of the honing rotating spindle 92 passes through the honing power seat 10 and extends to the bottom thereof and is connected to a honing tool 9. During the honing process, the honing reciprocating motor 13 is used to drive the honing reciprocating screw rod 131 to rotate, and the bottom of the honing reciprocating screw rod 131 is rotatably connected to the mounting frame 201. A honing expansion motor 11 is also provided on the inner side of the honing power seat 10. When the honing reciprocating screw 131 rotates, since it is threadedly connected to the honing power seat 10, the honing power seat 10 will drive the honing tool 9 to move up and down in a straight line on the honing reciprocating screw 131 to realize the honing processing of the workpiece hole. The honing power seat 10 is rotatably connected to the honing rotating spindle 92, and the honing power seat 10 is slidably connected to the vertical guide rail 8. The purpose of the vertical guide rail 8 is to improve the stability of the honing power seat 10 when it moves up and down, and an accordion cover is also provided on the outside of the vertical guide rail 8 for protection.
[0045] like Figure 4 and 5 As shown, the upper surface of the honing equipment base 15 is located below the rough honing unit 2 and the fine honing unit 5, and a honing unit mounting seat 151 is provided. The structures of the fine honing Y-axis slide 16 and the rough honing Y-axis slide 20, as well as the structures of the fine honing X-axis slide 17 and the rough honing X-axis slide 21 are the same. The rough honing slide 6 includes the rough honing Y-axis slide 20 installed on the upper surface of the honing unit mounting seat 151 and located below the rough honing unit 2, and the rough honing X-axis slide 21 movably provided on the rough honing Y-axis slide 20. The fine honing slide 7 includes a rough honing Y-axis slide 20 installed on the upper surface of the honing unit mounting seat 151 and located below the fine honing unit 5. The fine honing Y-axis slide 16 and the fine honing X-axis slide 17 movably arranged on the fine honing Y-axis slide 16, the rough honing unit 2 and the fine honing unit 5 are respectively fixed on the honing unit mounting seat 151 by bolts, and the two are arranged side by side. During honing processing, the rough honing workpiece positioning mechanism 22 can use the rough honing Y-axis slide 20 for Y-axis movement, and then use the rough honing X-axis slide 21 for X-axis movement, which is used to adjust the lateral and longitudinal position adjustment of the rough honing workpiece positioning mechanism 22. The adjustment principle of the fine honing unit 5 is the same as that of the fine honing unit 5. The movement principle of the X-axis and Y-axis slides adopts the existing screw motion principle, which will not be described in detail here.
[0046] The upper end of the rough honing X-axis slide 21 is slidably connected to a rough honing slide 211, and a rough honing workpiece positioning mechanism 22 for rough honing of the workpiece is installed on the upper surface of the rough honing slide 211. A rough honing workpiece axial clamping mechanism 23 located directly above the rough honing workpiece positioning mechanism 22 is fixed in the rough honing chamber. The upper end of the fine honing X-axis slide 17 is slidably connected to a fine honing slide 171, and a fine honing workpiece positioning mechanism 18 for fine honing of the workpiece is installed on the upper surface of the fine honing slide 171. A fine honing workpiece axial clamping mechanism 19 located directly above the fine honing workpiece positioning mechanism 18 is fixed in the fine honing chamber. During processing, the rough honing X-axis slide 21 and the rough honing Y-axis slide 20 are used to move the positioned workpiece to the rough honing unit 2 according to the set coordinate system parameters. When moving to the specified position, the center of the honing tool 9 of the rough honing unit 2 coincides with the center of the rough honing workpiece positioning mechanism 22 on the vertical center line, and then the rough honing workpiece axial clamping mechanism 23 is pressed down on the workpiece, and the rough honing unit 2 is used to start rough honing of the workpiece hole. After the three holes of the cycloid wheel are rough honed in turn, according to the same principle, the workpiece is loaded onto the fine honing workpiece positioning mechanism 18, and then the fine honing operation is carried out.
[0047] like Figure 6 and 7As shown, the structural principles of the fine honing workpiece positioning mechanism 18 and the rough honing workpiece positioning mechanism 22 are the same. The fine honing workpiece positioning mechanism 18 is now described in detail. The fine honing workpiece positioning mechanism 18 includes a fixture base plate 31 installed on the upper surface of the fine honing slide 171. A pad 30 is also provided between the fine honing slide 171 and the fixture base plate 31. A positioning plate washer 32 is installed on the upper surface of the fixture base plate 31. A positioning plate 33 is fixed to the middle of the upper surface of the positioning plate washer 32. The upper surface of the positioning plate 33 is stacked with a cycloid wheel A27 and a cycloid wheel B29. The two sides of the clamp base 31 are correspondingly installed with a positioning cylinder 24, and the two sides of the clamp base 31 are symmetrically installed with a fixed seat 252 near the top of the positioning cylinder 24. A lever 25 is rotatably provided at the middle of one end of the fixed seat 252. The telescopic end of the positioning cylinder 24 is movably connected to the bottom end of the lever 25. The top end of the lever 25 is movably connected to the push rod 251. The upper end of the fixed seat 252 corresponds to The push rod 251 is provided with a stopper at one end, and one end of the push rod 251 slides through the stopper and is connected to the positioning block 28. The end of the push rod 251 adjacent to the positioning block 28 is sleeved with a return spring 26, and the middle part of the push rod 251 is provided with a retaining ring for blocking the return spring 26. When the operator places the cycloid wheel A27 and the cycloid wheel B29 on the positioning plate 33, the processing program is started, the positioning cylinder 24 automatically extends, pushing the bottom end of the lever 25 to tilt outward, and the top end of the lever 25 pushes the push rod 251 toward the cycloid wheel. The push rod 251 will push the positioning block 28 to move and position the cycloid wheel, and at the same time squeeze the return spring 26. It should be noted that the positioning block 28 has a tooth groove on the surface corresponding to the cycloid wheel, which is convenient for the positioning block 28 to position it, so that it can be better stuck on the surface of the cycloid wheel. After the cycloid wheel is positioned, the clamping cylinder 38 can be used to push the part baffle 34 to perform axial clamping on the workpiece, which is convenient for honing the workpiece hole.
[0048] like Figure 8As shown, the structural principles of the axial clamping mechanism 19 for the fine honing workpiece and the axial clamping mechanism 23 for the rough honing workpiece are the same. The axial clamping mechanism 19 for the fine honing workpiece is now described in detail. The axial clamping mechanism 19 for the fine honing workpiece includes a baffle connecting plate 35 installed in the fine honing chamber by bolts. The upper surface of one end of the baffle connecting plate 35 is connected to a cylinder mounting plate 37 through a side pad 36. Two clamping cylinders 38 are symmetrically installed on both sides of the upper end of the cylinder mounting plate 37. The telescopic ends of the two clamping cylinders 38 are commonly connected to a part baffle 34 located below the baffle connecting plate 35. Both sides of the cylinder mounting plate 37 are slidably connected to a There are two guide slides 40 in each group, and they are symmetrically distributed on both sides of the clamping cylinder 38. A guide sleeve 39 is provided at the bottom end of each guide slide 40 corresponding to the upper surface of the part baffle 34. The top end of the guide slide 40 is fixed to the cylinder mounting plate 37, and the bottom end of the guide slide 40 is slidably set in the guide sleeve 39. After the workpiece is positioned, the clamping cylinder 38 can be controlled to extend so that it pushes the part baffle 34 down to clamp the workpiece. In addition, during the pressing process, the cooperation of the guide slide 40 and the guide sleeve 39 can improve the stability of the part baffle 34 when pressed down.
[0049] A honing tool guide hole 41 for guiding the honing tool 9 is provided in the middle of the surface of the part baffle 34, the baffle connecting plate 35 and the cylinder mounting plate 37, and they are all located on the vertical center line. The purpose is to facilitate the positioning and pressing of the workpiece so that the honing tool 9 can pass through the honing tool guide hole 41 to hone the workpiece hole.
[0050] Working principle of the utility model: During rough honing, the cycloid wheel A27 and the cycloid wheel B29 are first stacked on the positioning plate 33 of the rough honing workpiece positioning mechanism 22. The operator starts the processing program, and the positioning cylinder 24 automatically extends, pushing the lever 25 to drive the push rod 251 toward the cycloid wheel. The push rod 251 then pushes the positioning block 28 to move and position the cycloid wheel.
[0051] After the cycloid wheel is positioned, the rough honing X-axis slide 21 and the rough honing Y-axis slide 20 automatically move the positioned workpiece to the bottom of the rough honing unit 2 according to the set coordinate system parameters. When it moves to the specified position, the pressing cylinder 38 on the rough honing workpiece axial pressing mechanism 23 automatically extends to push the part baffle 34 to perform axial pressing operation on the workpiece;
[0052] After the clamping is completed, the center of the honing tool 9 of the rough honing unit 2 coincides with the center of the rough honing workpiece positioning mechanism 22 on the vertical center line, and then the rough honing unit 2 is used to start the rough honing process on one of the workpiece holes on the cycloid wheel. After one of the workpiece holes is processed, the axial clamping mechanism 23 releases the workpiece, and the rough honing X-axis slide 21 and the rough honing Y-axis slide 20 move horizontally and vertically so that the other workpiece hole of the cycloid wheel is directly below the honing tool 9. The axial clamping mechanism 23 clamps the workpiece, and then the rough honing process is automatically performed. Based on this reasoning, continuous rough honing of multiple holes on the cycloid wheel can be achieved;
[0053] After the rough honing process is completed, the workpiece is loaded onto the fine honing workpiece positioning mechanism 18 according to the same steps and principles as above, and then the fine honing process is carried out. In this way, the honing process of multiple workpiece holes of two workpieces can be completed at one time, and the accuracy of the size and position of the workpiece holes can also be guaranteed during honing.
[0054] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0055] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A honing device for a cycloidal wheel crankshaft hole, comprising a honing device base (15) and a rough honing chamber and a fine honing chamber mounted on the honing device base (15), wherein the upper end of the honing device base (15) is located at the front side of the honing chamber and is equipped with a control panel (1) through a bracket, and the rear side of the honing device base (15) is also equipped with a control cabinet (3) and a cooling and flushing system (4), characterized in that: A coarse honing slide (6) and a fine honing slide (7) are mounted in parallel on the upper surface of the honing equipment base (15); a coarse honing unit (2) and a fine honing unit (5) are mounted in the coarse honing chamber and the fine honing chamber on the coarse honing slide (6) and the fine honing slide (7), respectively; The rough honing unit (2) comprises a mounting frame (201) and a top box (12) mounted on the top of the mounting frame (201); a honing rotary motor (14) is mounted on one end of the top box (12), and a honing rotary spindle (92) is provided through the other end of the top box (12); The front side of the mounting frame (201) is symmetrically mounted with vertical guide rails (8), and a honing reciprocating motor (13) is mounted in a top box (12) at the top of the front side of the mounting frame (201), the output end of the honing reciprocating motor (13) is located between the two vertical guide rails (8) and is connected to a honing reciprocating screw rod (131), the two vertical guide rails (8) are commonly connected to a honing power seat (10), the bottom end of the honing rotating spindle (92) passes through the honing power seat (10) and extends to the bottom thereof and is connected to a honing tool (9).
2. The honing equipment for cycloid gear crankshaft hole according to claim 1, characterized in that: The top box (12) is provided with pulleys at the output end of the honing rotary motor (14) and the outside of the honing rotary spindle (92), and the honing rotary motor (14) and the honing rotary spindle (92) are connected inside the top box (12) through pulleys and belt transmission; The honing power seat (10) is slidably connected to the vertical guide rail (8) and is threadedly connected to the honing reciprocating screw rod (131); A honing expansion motor (11) is also provided on the inner side of the honing power seat (10).
3. The honing equipment for cycloid gear crankshaft hole according to claim 1, characterized in that: The rough honing unit (2) and the fine honing unit (5) have the same structural principle; the honing tool (9) on the rough honing unit (2) is a rough honing tool, and the honing tool (9) on the fine honing unit (5) is a fine honing tool.
4. The honing equipment for cycloid gear crankshaft hole according to claim 1, characterized in that: The upper surface of the honing equipment base (15) is located below the rough honing unit (2) and the fine honing unit (5) and is provided with a honing unit mounting seat (151). The rough honing slide (6) includes a rough honing Y-axis slide (20) mounted on the upper surface of the honing unit mounting seat (151) and located below the rough honing unit (2), and a rough honing X-axis slide (21) movably arranged on the rough honing Y-axis slide (20); The fine honing slide (7) comprises a fine honing Y-axis slide (16) mounted on the upper surface of the honing unit mounting seat (151) and located below the fine honing unit (5), and a fine honing X-axis slide (17) movably arranged on the fine honing Y-axis slide (16).
5. The honing equipment for cycloid gear crankshaft hole according to claim 4, characterized in that: The upper end of the rough honing X-axis slide (21) is slidably connected to a rough honing slide seat (211), the upper surface of the rough honing slide seat (211) is mounted with a rough honing workpiece positioning mechanism (22) for rough honing the workpiece, and a rough honing workpiece axial clamping mechanism (23) located directly above the rough honing workpiece positioning mechanism (22) is fixed in the rough honing chamber; The upper end of the fine honing X-axis slide (17) is slidably connected to a fine honing slide seat (171), and a fine honing workpiece positioning mechanism (18) for fine honing the workpiece is installed on the upper surface of the fine honing slide seat (171). A fine honing workpiece axial clamping mechanism (19) located directly above the fine honing workpiece positioning mechanism (18) is fixed in the fine honing chamber.
6. The honing equipment for cycloid gear crankshaft hole according to claim 5, characterized in that: The structures of the fine honing Y-axis slide (16) and the rough honing Y-axis slide (20) as well as the structures of the fine honing X-axis slide (17) and the rough honing X-axis slide (21) are all the same. The structures of the fine honing workpiece positioning mechanism (18) and the rough honing workpiece positioning mechanism (22) as well as the structures of the fine honing workpiece axial clamping mechanism (19) and the rough honing workpiece axial clamping mechanism (23) are all the same.
7. The honing equipment for cycloid gear crankshaft hole according to claim 6, characterized in that: The precision honing workpiece positioning mechanism (18) includes a fixture base plate (31) mounted on the upper surface of a precision honing slide (171), a pad (30) is further provided between the precision honing slide (171) and the fixture base plate (31), a positioning disk washer (32) is mounted on the upper surface of the fixture base plate (31), a positioning disk (33) is fixed in the middle of the upper surface of the positioning disk washer (32), and a cycloid wheel A (27) and a cycloid wheel B (29) are stacked on the upper surface of the positioning disk (33).
8. The honing equipment for cycloid gear crankshaft hole according to claim 7, characterized in that: Positioning cylinders (24) are correspondingly installed on both sides of the clamp base plate (31), and fixing seats (252) are symmetrically installed on both sides of the clamp base plate (31) near the top of the positioning cylinder (24), a lever (25) is rotatably provided at the middle of one end of the fixing seat (252), the telescopic end of the positioning cylinder (24) is movably connected to the bottom end of the lever (25), and the top end of the lever (25) is movably connected to a push rod (251); A stopper is provided at the upper end of the fixing seat (252) corresponding to one end of the push rod (251), one end of the push rod (251) slides through the stopper and is connected to a positioning block (28), one end of the push rod (251) adjacent to the positioning block (28) is sleeved with a return spring (26), and a retaining ring for blocking the return spring (26) is provided in the middle of the push rod (251).
9. The honing equipment for cycloid gear crankshaft hole according to claim 6, characterized in that: The axial clamping mechanism (19) for fine honing workpieces comprises a baffle connecting plate (35) installed in the fine honing chamber by bolts, an upper surface of one end of the baffle connecting plate (35) is connected to a cylinder mounting plate (37) via a side pad (36), two clamping cylinders (38) are symmetrically installed on both sides of the upper end of the cylinder mounting plate (37), and the telescopic ends of the two clamping cylinders (38) are commonly connected to a part baffle (34) located below the baffle connecting plate (35); Both sides of the cylinder mounting plate (37) are slidably connected to a group of guide slides (40), each group of guide slides (40) has two and are symmetrically distributed on both sides of the pressing cylinder (38), and the upper surface of the part baffle (34) is provided with a guide sleeve (39) corresponding to the bottom end of each guide slide (40), the top end of the guide slide (40) is fixed to the cylinder mounting plate (37), and the bottom end of the guide slide (40) is slidably set in the guide sleeve (39).
10. The honing equipment for cycloid gear crankshaft hole according to claim 9, characterized in that: The parts baffle (34), the baffle connecting plate (35) and the cylinder mounting plate (37) are all provided with honing tool guide holes (41) for guiding the honing tool (9) in the middle of their surfaces, and are all located on the vertical center line.