Replaceable anti-crushing clamp for aluminum alloy products

By designing a U-shaped frame and an electric cylinder-driven fixture structure, combined with a rubber sleeve and brush design, the problems of sliding friction and difficulty in changing the position of aluminum alloy products during processing are solved, and a stable clamping and highly applicable anti-crushing fixture for aluminum alloy products is achieved.

CN223369223UActive Publication Date: 2025-09-23SUZHOU FALJIA MASCH TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422658520.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-23
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

Existing aluminum alloy product fixtures are prone to sliding and friction during processing, causing crushing, and are difficult to change the clamping position, affecting the product appearance quality.

Method used

The clamp structure consists of a U-shaped frame, mounting plate, electric cylinder and clamping plate, combined with a rubber sleeve and brush design. The electric cylinder controls the movement and fixation of the clamping roller to avoid sliding friction, and the brush removes debris to achieve position adjustment and stable clamping.

Benefits of technology

It effectively avoids the crushing caused by sliding friction of aluminum alloy products during processing, improves the clamping stability and applicability, and is suitable for aluminum alloy products of different specifications.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223369223U_ABST
    Figure CN223369223U_ABST
Patent Text Reader

Abstract

The utility model discloses a replaceable aluminum alloy product crush damage prevention clamp which comprises a U-shaped frame, a mounting plate and a U-shaped plate, fixing plates are installed at the two ends of the bottom of the mounting plate, second sliding assemblies are installed on the inner sides of the fixing plates, lifting plates are installed on the inner sides of the second sliding assemblies in a sliding mode, and the U-shaped plate is installed on the U-shaped frame. And a first electric cylinder is mounted at the middle position of the top of the mounting plate. According to the aluminum alloy product clamping device, the bristles, the clamping roller, the rotating rod, the rubber sleeve and the bearing are installed, when the clamping position of an aluminum alloy product is replaced, the clamping roller moves on the outer side of the aluminum alloy product, the rubber sleeve makes contact with the aluminum alloy product, the clamping roller can be stressed to rotate, sliding friction between the clamping roller and the aluminum alloy product can be avoided, and the service life of the aluminum alloy product is prolonged. And scraps on the outer side of the aluminum alloy product are attached to the rubber sleeve, when the rubber sleeve rotates to make contact with the bristles, the scraps on the outer side of the rubber sleeve can be scraped off through the bristles, and therefore the aluminum alloy product can be prevented from being scraped by the scraps.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of tooling fixtures, in particular to a replaceable anti-crushing fixture for aluminum alloy products. Background Art

[0002] An alloy based on aluminum with a certain amount of other alloying elements added is one of the light metal materials. During the processing of aluminum alloy products, they need to be clamped and fixed by clamps to prevent them from being subjected to force and rotation during processing.

[0003] The utility model patent with announcement number CN217434097U discloses a new type of anti-crushing clamp for aluminum alloy products. This patent improves the appearance of the product and greatly improves the appearance quality by adopting nylon locating pins and top seat holes to add nylon locating sleeves, and at the same time changes the top seat support surface to point support. However, during the implementation of this patent, when the nylon locating sleeve and the pressure head are moved and positioned on the outside of the aluminum alloy product, they are prone to sliding friction with the outside of the aluminum alloy product, which can easily crush and scratch the aluminum alloy product, making it difficult to move the pressure head, and thus difficult to replace the clamping position of the aluminum alloy product. Therefore, this utility model provides a replaceable anti-crushing clamp for aluminum alloy products to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a replaceable anti-crushing clamp for aluminum alloy products to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a replaceable aluminum alloy product anti-crushing fixture, comprising a U-shaped frame, a mounting plate and a U-shaped plate, wherein both ends of the bottom of the mounting plate are equipped with fixed plates, and the inner side of the fixed plate is equipped with a second sliding assembly, a lifting plate is slidably installed on the inner side of the second sliding assembly, a first electric cylinder is installed at the middle position of the top of the mounting plate, and a control panel is installed at one end of the top of the mounting plate, a connecting plate is installed at both ends of the bottom of the lifting plate, and a U-shaped frame is installed at the bottom of the connecting plate, a bottom plate is installed at the bottom of the U-shaped frame, and a through-opening is provided inside the bottom plate, a second electric cylinder is installed at the middle position of the top of the U-shaped frame, and both ends of the bottom of the U-shaped frame are equipped with a first sliding assembly, a clamping plate is slidably installed at the bottom of the first sliding assembly, the clamping plates pass through the through-opening, and a U-shaped plate is installed on the inner side of the clamping plates, a third electric cylinder is installed on one side of the U-shaped plate, and the output end of the control panel is electrically connected to the input ends of the first electric cylinder, the second electric cylinder and the third electric cylinder respectively through wires.

[0006] Preferably, the output end of the first electric cylinder passes through the mounting plate, and the output end of the first electric cylinder is connected to the lifting plate.

[0007] Preferably, a bearing is installed on the side of the U-shaped plate away from the third electric cylinder, and a rotating rod is installed inside the bearing, a clamping roller is installed on the outside of the rotating rod, and a fixed socket is evenly provided on the side of the clamping roller close to the third electric cylinder.

[0008] Preferably, rubber sleeves are installed on the outer sides of the clamping rollers.

[0009] Preferably, bristles are evenly installed on the inner sides of the U-shaped plates.

[0010] Preferably, the output ends of the third electric cylinders all pass through the U-shaped plate, and the output ends of the third electric cylinders are all installed with fixed plug rods.

[0011] Preferably, the output end of the second electric cylinder passes through the U-shaped frame, and a connecting block is installed at the output end of the second electric cylinder, both ends of the connecting block are hinged with connecting rods, and the ends of the connecting rods away from the connecting block are hinged to the splint.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. This replaceable aluminum alloy product anti-crushing fixture is equipped with bristles, a clamping roller, a rotating rod, a rubber sleeve, and a bearing. When the clamping position of the aluminum alloy product is replaced, the clamping roller moves outside the aluminum alloy product, and the rubber sleeve contacts the aluminum alloy product, which can force the clamping roller to rotate, thereby preventing sliding friction between the clamping roller and the aluminum alloy product. Debris on the outside of the aluminum alloy product adheres to the rubber sleeve. When the rubber sleeve rotates to contact the bristles, the brush can scrape off the debris on the outside of the rubber sleeve, thereby preventing the debris from scratching the aluminum alloy product.

[0014] 2. This replaceable aluminum alloy product anti-crushing clamp is equipped with a third electric cylinder and a fixed rod. When clamping the aluminum alloy product, the third electric cylinder pushes the fixed rod to move. The fixed rod can be inserted into the corresponding rubber sleeve on the clamping roller to prevent the clamping roller from continuing to rotate during use, which is conducive to firmly clamping the aluminum alloy product and improving the stability of the device.

[0015] 3. The replaceable aluminum alloy product anti-crushing clamp is installed with a splint, a first sliding component, a second electric cylinder, a connecting block and a connecting rod. When in use, the second electric cylinder pushes or pulls the connecting block to move, so that the two sets of connecting rods can be pushed or pulled to move the splint, and the distance between the two sets of clamping rollers can be adjusted, so that the device can clamp aluminum alloy products of different specifications. The device has strong adjustability and applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of a main cross-sectional view of the present utility model;

[0017] Figure 2 This is a top sectional schematic diagram of a U-shaped plate of the present invention;

[0018] Figure 3 This is a schematic front view of the clamping roller of the present invention.

[0019] In the figure: 1. Clamping plate; 2. Bottom plate; 3. U-shaped frame; 4. First sliding assembly; 5. Connecting plate; 6. Fixed plate; 7. Lifting plate; 8. Mounting plate; 9. First electric cylinder; 10. Control panel; 11. Second sliding assembly; 12. Second electric cylinder; 13. Connecting block; 14. Connecting rod; 15. Through port; 16. U-shaped plate; 17. Bristles; 18. Clamping roller; 19. Third electric cylinder; 20. Fixed socket; 21. Rotating rod; 22. Rubber sleeve; 23. Bearing; 24. Fixed plug rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-3, the utility model provides an embodiment: a replaceable aluminum alloy product anti-crushing clamp, including a U-shaped frame 3, a mounting plate 8 and a U-shaped plate 16, both ends of the bottom of the mounting plate 8 are installed with a fixed plate 6, and the inner side of the fixed plate 6 is installed with a second sliding component 11, the inner side of the second sliding component 11 is slidably installed with a lifting plate 7, a first electric cylinder 9 is installed at the middle position of the top of the mounting plate 8, the model of the first electric cylinder 9 here can be J64RT2UNIVER, a control panel 10 is installed at one end of the top of the mounting plate 8, connecting plates 5 are installed at both ends of the bottom of the lifting plate 7, and a U-shaped frame 3 is installed at the bottom of the connecting plate 5, a bottom plate 2 is installed at the bottom of the U-shaped frame 3, and a through hole 15 is provided inside the bottom plate 2, and a second electric cylinder 12 is installed at the middle position of the top of the U-shaped frame 3 , the model of the second electric cylinder 12 here can be J64RT2UNIVER, the first sliding components 4 are installed at both ends of the bottom of the U-shaped frame 3, the bottom of the first sliding component 4 is slidably installed with a splint 1, the splint 1 passes through the through opening 15, and the inner side of the splint 1 is installed with a U-shaped plate 16, and one side of the U-shaped plate 16 is installed with a third electric cylinder 19, the model of the third electric cylinder 19 here can be J64RT2UNIVER, the output end of the control panel 10 is electrically connected to the input end of the first electric cylinder 9, the second electric cylinder 12 and the third electric cylinder 19 through a wire, the output end of the first electric cylinder 9 passes through the mounting plate 8, and the output end of the first electric cylinder 9 is connected to the lifting plate 7, the first electric cylinder 9 pushes the lifting plate 7 to move downward, and the clamping position of the aluminum alloy product can be adjusted.

[0022] like Figure 1-3 As shown, a bearing 23 is installed on the side of the U-shaped plate 16 away from the third electric cylinder 19, and a rotating rod 21 is installed inside the bearing 23, a clamping roller 18 is installed on the outside of the rotating rod 21, and a fixed socket 20 is evenly provided on the side of the clamping roller 18 close to the third electric cylinder 19, a rubber sleeve 22 is installed on the outside of the clamping roller 18, and a brush 17 is evenly installed on the inside of the U-shaped plate 16. When the clamping position of the aluminum alloy product is changed, the clamping roller 18 moves on the outside of the aluminum alloy product, and the rubber sleeve 22 contacts the aluminum alloy product, which can force the clamping roller 18 to rotate, thereby avoiding sliding friction between the clamping roller 18 and the aluminum alloy product, and debris on the outside of the aluminum alloy product adheres to the rubber sleeve 22. When the rubber sleeve 22 rotates to contact the brush 17, the debris on the outside of the rubber sleeve 22 can be scraped off by the brush 17, thereby avoiding the debris from scratching the aluminum alloy product.

[0023] like Figure 1-2As shown, the output ends of the third electric cylinder 19 all pass through the U-shaped plate 16, and the output ends of the third electric cylinder 19 are all installed with fixed rods 24. When clamping the aluminum alloy product, the third electric cylinder 19 pushes the fixed rod 24 to move, and the fixed rod 24 can be inserted into the corresponding rubber sleeve 22 on the clamping roller 18 to prevent the clamping roller 18 from continuing to rotate during use, which is conducive to firmly clamping the aluminum alloy product and improving the stability of the device.

[0024] like Figure 1 As shown, the output end of the second electric cylinder 12 passes through the U-shaped frame 3, and the output end of the second electric cylinder 12 is installed with a connecting block 13, and both ends of the connecting block 13 are hinged with connecting rods 14, and the ends of the connecting rods 14 away from the connecting block 13 are hinged to the clamping plate 1. When in use, the second electric cylinder 12 pushes or pulls the connecting block 13 to move, so that the two groups of connecting rods 14 can be pushed or pulled to move the clamping plate 1, and the spacing between the two groups of clamping rollers 18 can be adjusted, so that the device can clamp aluminum alloy products of different specifications. The device has strong adjustability and applicability.

[0025] Working principle:

[0026] When in use, install the mounting plate 8 at the designated position, and then connect the device to the power supply;

[0027] When clamping the aluminum alloy product, the staff can first start the second electric cylinder 12 through the control panel 10, so that the second electric cylinder 12 pulls the connecting block 13 to move upward, and the connecting block 13 drives the two sets of connecting rods 14 to move together, so that the connecting rods 14 are stressed and pull the clamping plate 1 to move, so that the clamping roller 18 can fit tightly with the outer side of the aluminum alloy product. Then, the staff can start the first electric cylinder 9 through the control panel 10, so that the first electric cylinder 9 pushes the lifting plate 7 to move downward, and the clamping position of the aluminum alloy product can be adjusted;

[0028] When the clamping roller 18 moves downward, the rubber sleeve 22 contacts the aluminum alloy product, which can force the clamping roller 18 to rotate, thereby preventing sliding friction between the clamping roller 18 and the aluminum alloy product. In addition, debris on the outside of the aluminum alloy product adheres to the rubber sleeve 22. When the rubber sleeve 22 rotates to contact the bristles 17, the bristles 17 can scrape off the debris on the outside of the rubber sleeve 22, thereby preventing the debris from scratching the aluminum alloy product.

[0029] After moving the clamping roller 18 to the designated clamping position of the aluminum alloy product, the staff can start the third electric cylinder 19 through the control panel 10, so that the third electric cylinder 19 pushes the fixed plug rod 24 to move, and the fixed plug rod 24 can be inserted into the corresponding fixed plug hole 20 on the clamping roller 18. The clamping roller 18 is limited by the fixed plug rod 24 to prevent the clamping roller 18 from continuing to rotate during use, which is conducive to firmly clamping the aluminum alloy product and improving the stability of the device.

[0030] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A replaceable aluminum alloy product anti-crushing fixture, comprising a U-shaped frame (3), a mounting plate (8) and a U-shaped plate (16), characterized in that: Both ends of the bottom of the mounting plate (8) are installed with a fixed plate (6), and the inner side of the fixed plate (6) is installed with a second sliding component (11), and the inner side of the second sliding component (11) is slidably installed with a lifting plate (7), a first electric cylinder (9) is installed at the middle position of the top of the mounting plate (8), and a control panel (10) is installed at one end of the top of the mounting plate (8), and both ends of the bottom of the lifting plate (7) are installed with a connecting plate (5), and the bottom of the connecting plate (5) is installed with a U-shaped frame (3), and the bottom of the U-shaped frame (3) is installed with a bottom plate (2), and the inside of the bottom plate (2) is provided with a through hole ( 15), a second electric cylinder (12) is installed at the middle position of the top of the U-shaped frame (3), and a first sliding assembly (4) is installed at both ends of the bottom of the U-shaped frame (3), a clamping plate (1) is slidably installed at the bottom of the first sliding assembly (4), the clamping plates (1) all pass through the opening (15), and a U-shaped plate (16) is installed on the inner side of the clamping plates (1), and a third electric cylinder (19) is installed on one side of the U-shaped plate (16), and the output end of the control panel (10) is electrically connected to the input ends of the first electric cylinder (9), the second electric cylinder (12) and the third electric cylinder (19) through wires.

2. The replaceable aluminum alloy product anti-crushing fixture according to claim 1, characterized in that: The output end of the first electric cylinder (9) passes through the mounting plate (8), and the output end of the first electric cylinder (9) is connected to the lifting plate (7).

3. The replaceable aluminum alloy product anti-crushing fixture according to claim 1, characterized in that: A bearing (23) is installed on the side of the U-shaped plate (16) away from the third electric cylinder (19), and a rotating rod (21) is installed inside the bearing (23). A clamping roller (18) is installed on the outside of the rotating rod (21), and a fixed socket (20) is evenly provided on the side of the clamping roller (18) close to the third electric cylinder (19).

4. The replaceable aluminum alloy product anti-crushing fixture according to claim 3, characterized in that: The outer sides of the clamping rollers (18) are all provided with rubber sleeves (22).

5. The replaceable anti-crushing fixture for aluminum alloy products according to claim 1, characterized in that: Brushes (17) are evenly installed on the inner sides of the U-shaped plates (16).

6. The replaceable aluminum alloy product anti-crushing fixture according to claim 1, characterized in that: The output ends of the third electric cylinders (19) all pass through the U-shaped plate (16), and the output ends of the third electric cylinders (19) are all installed with fixed insertion rods (24).

7. The replaceable aluminum alloy product anti-crushing fixture according to claim 1, characterized in that: The output end of the second electric cylinder (12) passes through the U-shaped frame (3), and a connecting block (13) is installed at the output end of the second electric cylinder (12). Both ends of the connecting block (13) are hinged with connecting rods (14), and the ends of the connecting rods (14) away from the connecting block (13) are hinged to the clamping plate (1).

Citation Information

Patent Citations

  • Novel anti-crushing clamp for aluminum alloy product

    CN217434097U