Insert embedding device

The multi-axis gripping mechanism automated insert embedding device solves the low efficiency and quality risk problems caused by manual embedding, and realizes an efficient and stable insert processing process.

CN223369883UActive Publication Date: 2025-09-23RUI SHUO ELECTRONICS (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202422649777.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-23
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The existing insert embedding process relies on manual operation, resulting in low production efficiency, unstable cycle and quality risks.

Method used

The first multi-axis grasping mechanism is used to grasp the terminal to the first station. After the embedding is completed, the second multi-axis grasping mechanism moves the tooling to the second station and solidifies it in the mold, realizing an automated insert embedding process.

Benefits of technology

It improves the production efficiency of insert embedding, ensures process stability and product quality, and reduces the uncertainty of manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The insert embedding device comprises a discharging mechanism, a first multi-shaft grabbing mechanism, a first station, a second multi-shaft grabbing mechanism and a second station which are sequentially installed on a base, the first multi-shaft grabbing mechanism is located at the discharging end of the discharging mechanism, a tool fixing assembly is installed on the first station, and the second multi-shaft grabbing mechanism is located at the discharging end of the second station. The first multi-axis grabbing mechanism is used for fixing a tool of a terminal to be embedded, and the first multi-axis grabbing mechanism grabs the discharged terminal and sends the terminal to the first station to be embedded into the tool. According to the insert embedding device, when embedding of an insert is carried out, based on feeding of the feeding mechanism, the insert is grabbed to the first station through the first multi-axis grabbing mechanism to be subjected to terminal embedding of a tool, and after embedding is completed, the tool where the terminal is embedded is moved to the second station through the second multi-axis grabbing mechanism; the tool is embedded in the die fixed on the second station, a series of insert embedding processes from the terminal to the tool and then to the die can be rapidly completed, and the efficiency of the process is effectively guaranteed.
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Description

Technical Field

[0001] The utility model relates to an insert embedding device, belonging to the technical field of injection molding. Background Art

[0002] Injection molding, also known as injection molding, is a molding method that combines injection and molding. Its advantages include high production speed, high efficiency, automated operation, a wide variety of designs and colors, shapes ranging from simple to complex, and sizes ranging from large to small. Furthermore, it produces precise product dimensions, is easily updated, and can produce complex shapes. Injection molding is suitable for mass production and the molding of complex products.

[0003] The existing insert embedding method relies on manual embedding of terminals, and the semi-automatic production of the injection molding machine requires two operators. Due to the manual placement of terminals, the movements are complicated, the molding cycle is long and unstable, the production capacity is too low, the cycle is unstable, and there are quality risks. Therefore, in order to effectively ensure the efficiency of the injection molding process, an insert embedding device is urgently needed. Utility Model Content

[0004] The purpose of the present utility model is to overcome the deficiencies in the prior art and to provide an insert embedding device. When embedding the insert, the material loaded by the loading mechanism is grabbed by a first multi-axis grasping mechanism to the first station for embedding the terminal of the tooling. After the embedding is completed, the tooling for embedding the terminal is moved to the second station by a second multi-axis grasping mechanism to embed the tooling in the mold fixed on the second station. This can quickly complete a series of insert embedding processes from the terminal to the tooling and then to the mold, effectively ensuring the efficiency of the process.

[0005] In order to achieve the above purpose / solve the above technical problems, the present invention adopts the following technical solutions:

[0006] An insert embedding device includes a blanking mechanism, a first multi-axis grasping mechanism, a first workstation, a second multi-axis grasping mechanism, and a second workstation, which are sequentially installed on a base.

[0007] The first multi-axis grasping mechanism is located at the unloading end of the unloading mechanism. A tool fixing assembly is installed on the first station for fixing the tool for embedding the terminal. The first multi-axis grasping mechanism grasps the unloaded terminal and sends it to the first station for embedding the tool.

[0008] The second station is equipped with a mold fixing assembly for fixing the mold for embedding the terminal. The second multi-axis grasping mechanism is used to grasp the tooling with embedded terminals on the first station and send it to the second station for embedding the mold.

[0009] Furthermore, the unloading mechanism includes a stacking part, a holding part and a telescopic cylinder, wherein:

[0010] A movable seat is slidably mounted on the bottom end of the stacking portion, and one end of the movable seat away from the stacking portion is hinged to the telescopic end of the telescopic cylinder;

[0011] The containing part and the telescopic cylinder are both fixed on the base, and one end of the containing part close to the material piling part is rotatably connected to the material piling part.

[0012] Furthermore, it also includes a guard plate, which is fixed on the material stacking part.

[0013] Furthermore, it also includes a baffle, which is arranged on a side of the containing part away from the material stacking part and fixed on the containing part.

[0014] Furthermore, the tool fixing assembly includes a placement plate, a fixing plate, a driving cylinder and a support seat, wherein:

[0015] The placement plate is installed on the first station and is used to place the tooling for the terminals to be embedded;

[0016] The fixing plate is arranged on both sides of the support plate, and the side of the fixing plate away from the support plate is fixed to the protruding end of the driving cylinder. The fixed end of the driving cylinder is fixed to the support seat, and the support seat is fixed on the first workstation.

[0017] Furthermore, it also includes a lifting cylinder, which is fixed on the first workstation, and the protruding end of the lifting cylinder is fixed to the support plate.

[0018] Furthermore, the mold fixing assembly includes a synchronization plate, a drive motor and a lead screw, wherein:

[0019] There are two synchronization plates, which are installed on the lead screw at intervals;

[0020] The threads at both ends of the lead screw are in opposite directions. The drive motor is used to drive the lead screw. When the lead screw rotates, the two synchronous plates move toward adjacent or away directions.

[0021] Furthermore, it also includes a buffer portion, which is installed on a side adjacent to the synchronization plate.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] The insert embedding device provided by the present invention embeds the insert. When embedding the insert, the material loaded by the loading mechanism is grabbed by the first multi-axis grasping mechanism to the first station for embedding the terminal of the tooling. After the embedding is completed, the tooling for embedding the terminal is moved to the second station by the second multi-axis grasping mechanism to embed the tooling in the mold fixed on the second station. A series of insert embedding processes from the terminal to the tooling and then to the mold can be completed quickly, effectively ensuring the efficiency of the process. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the insert embedding device provided in Example 1.

[0025] In the figure: 1. Base; 2. Unloading mechanism; 201. Stacking part; 202. Holding part; 203. Telescopic cylinder; 204. Movable seat; 205. Guard plate; 206. Baffle; 3. First multi-axis grasping mechanism; 4. First workstation; 5. Second multi-axis grasping mechanism; 6. Second workstation; 7. Tooling fixing assembly; 701. Placement plate; 702. Fixing plate; 703. Driving cylinder; 704. Support seat; 705. Lifting cylinder; 8. Mold fixing assembly; 801. Synchronous plate; 802. Driving motor; 803. Screw; 804. Buffer part. DETAILED DESCRIPTION

[0026] The present invention will be further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are not intended to limit the scope of protection of the present invention.

[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances. Example 1

[0029] like Figure 1As shown, this embodiment provides an insert embedding device, comprising a blanking mechanism 2, a first multi-axis grasping mechanism 3, a first workstation 4, a second multi-axis grasping mechanism 5, and a second workstation 6, which are sequentially mounted on a base 1, wherein:

[0030] The first multi-axis grasping mechanism 3 is located at the blanking end of the blanking mechanism 2. The first station 4 is equipped with a tool fixing assembly 7 for fixing the tool for embedding the terminal. The first multi-axis grasping mechanism 3 grasps the blanked terminal and sends it to the first station 4 for embedding the tool.

[0031] The second station 6 is equipped with a mold fixing assembly 8 for fixing the mold for embedding the terminal. The second multi-axis grasping mechanism 5 is used to grasp the tooling with embedded terminals on the first station 4 and send it to the second station 6 for embedding the mold.

[0032] In the above technical solution, when embedding the insert, the material loaded by the loading mechanism 2 is grabbed by the first multi-axis grasping mechanism 3 to the first station 4 for embedding the terminal of the tooling. After the embedding is completed, the tooling for embedding the terminal is moved to the second station 6 by the second multi-axis grasping mechanism 5 to embed the tooling in the mold fixed on the second station 6. This can quickly complete a series of insert embedding processes from the terminal to the tooling and then to the mold, effectively ensuring the efficiency of the process. Example 2

[0033] The insert embedding device provided in this embodiment differs from the insert embedding device provided in the first embodiment in that:

[0034] like Figure 1 As shown, in order to realize the unloading, the unloading mechanism 2 includes a stacking part 201, a holding part 202 and a telescopic cylinder 203, wherein,

[0035] A movable seat 204 is slidably mounted on the bottom end of the stacking portion 201 , and one end of the movable seat 204 away from the stacking portion 201 is hinged to the telescopic end of the telescopic cylinder 203 ;

[0036] The containing part 202 and the telescopic cylinder 203 are both fixed on the base 1. The end of the containing part 202 close to the stacking part 201 is rotatably connected to the stacking part 201. Figure 1 The figure shows the initial position of the stacking part 201. In this position, the telescopic cylinder 203 has reached its contraction limit and can only be extended. The extension of the telescopic cylinder 203 can drive the stacking part 201 to tilt, thereby driving the stacked materials to move to the containing part 202 to realize unloading.

[0037] In order to prevent materials from falling, a guard plate 205 is further included, and the guard plate 205 is fixed on the material stacking part 201.

[0038] In order to prevent materials from falling, a baffle 206 is further included. The baffle 206 is disposed on a side of the containing portion 202 away from the material stacking portion 201 and is fixed on the containing portion 202 .

[0039] In order to achieve the fixation of the tooling by the tooling fixing assembly 7, the tooling fixing assembly 7 includes a placement plate 701, a fixing plate 702, a driving cylinder 703 and a support seat 704, wherein,

[0040] The placement plate 701 is installed on the first station 4 and is used to place the tooling for the terminals to be embedded;

[0041] The fixing plate 702 is arranged on both sides of the support plate, and the side of the fixing plate 702 away from the support plate is fixed to the protruding end of the driving cylinder 703, and the fixed end of the driving cylinder 703 is fixed to the support seat 704, and the support seat 704 is fixed on the first workstation 4.

[0042] In order to facilitate the first multi-axis grasping mechanism 3 to grasp the tooling, a lifting cylinder 705 is further included. The lifting cylinder 705 is fixed on the first workstation 4, and the protruding end of the lifting cylinder 705 is fixed to the support plate.

[0043] In order to achieve the fixation of the mold by the mold fixing assembly 8, the mold fixing assembly 8 includes a synchronization plate 801, a drive motor 802 and a lead screw 803, wherein:

[0044] There are two synchronization plates 801, and the two synchronization plates 801 are installed on the lead screw 803 at intervals;

[0045] The threads at both ends of the lead screw 803 are in opposite directions. The drive motor 802 is used to drive the lead screw 803. When the lead screw 803 rotates, the two synchronous plates 801 move toward adjacent or away directions.

[0046] In order to protect the mold when the synchronous plate 801 is fixed, a buffer portion 804 is also included. The buffer portion 804 is installed on a side adjacent to the synchronous plate 801.

[0047] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. An insert embedding device, characterized in that: It comprises a material unloading mechanism (2), a first multi-axis grasping mechanism (3), a first workstation (4), a second multi-axis grasping mechanism (5) and a second workstation (6) which are sequentially mounted on a base (1), wherein: The first multi-axis grasping mechanism (3) is located at the blanking end of the blanking mechanism (2); a tool fixing assembly (7) is installed on the first station (4) for fixing the tool for embedding the terminal; the first multi-axis grasping mechanism (3) grasps the blanked terminal and sends it to the first station (4) for embedding the tool; The second station (6) is equipped with a mold fixing assembly (8) for fixing the mold for embedding the terminal, and the second multi-axis grasping mechanism (5) is used to grasp the tooling for embedding the terminal on the first station (4) and send it to the second station (6) for embedding the mold.

2. The insert embedding device according to claim 1, characterized in that: The unloading mechanism (2) comprises a stacking portion (201), a containing portion (202) and a telescopic cylinder (203), wherein: A movable seat (204) is slidably mounted on the bottom end of the material stacking portion (201), and one end of the movable seat (204) away from the material stacking portion (201) is hinged to the telescopic end of the telescopic cylinder (203); The containing portion (202) and the telescopic cylinder (203) are both fixed on the base (1), and one end of the containing portion (202) close to the material piling portion (201) is rotatably connected to the material piling portion (201).

3. The insert embedding device according to claim 2, characterized in that: It also includes a guard plate (205), which is fixed on the material stacking part (201).

4. The insert embedding device according to claim 3, characterized in that: It also includes a baffle (206), which is arranged on a side of the containing portion (202) away from the material stacking portion (201) and is fixed on the containing portion (202).

5. The insert embedding device according to claim 1, characterized in that: The tool fixing assembly (7) comprises a placement plate (701), a fixing plate (702), a driving cylinder (703) and a support seat (704), wherein: The placement plate (701) is installed on the first station (4) and is used to place a tool for embedding the terminal; The fixing plate (702) is arranged on both sides of the support plate, and the side of the fixing plate (702) away from the support plate is fixed to the protruding end of the driving cylinder (703), and the fixed end of the driving cylinder (703) is fixed to the support seat (704), and the support seat (704) is fixed on the first work station (4).

6. The insert embedding device according to claim 5, characterized in that: It also includes a lifting cylinder (705), which is fixed on the first workstation (4), and the protruding end of the lifting cylinder (705) is fixed to the support plate.

7. The insert embedding device according to claim 1, characterized in that: The mold fixing assembly (8) includes a synchronization plate (801), a drive motor (802) and a lead screw (803), wherein: Two synchronization plates (801) are provided, and the two synchronization plates (801) are installed on the lead screw (803) at intervals; The threads at both ends of the lead screw (803) are in opposite directions. The drive motor (802) is used to drive the lead screw (803). When the lead screw (803) rotates, the two synchronous plates (801) move in adjacent or distant directions.

8. The insert embedding device according to claim 7, characterized in that: It also includes a buffer portion (804), which is installed on a side adjacent to the synchronization plate (801).