Full-automatic feed auger elevator
By introducing intermittent feeding and crushing components into the fully automatic feed auger elevator, the problem of large-particle corn clogging was solved, the elevator's stable operation and uniform conveying were achieved, and the production continuity and mixing effect were improved.
Patent Information
- Application Number
- CN202422975011.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Traditional fully automatic feed auger elevators are prone to clogging when processing large-particle corn feed, affecting the continuity and stability of transportation and possibly causing equipment damage.
It uses intermittent feeding components and crushing components. The intermittent feeding component controls the amount of feed entering through the disc and the wheel, and the crushing component crushes the feed into smaller and uniform particles through the crushing roller to avoid blockage.
It effectively reduces the possibility of blockage, ensures the normal operation of the elevator, maintains the continuity and uniformity of production, and improves the adequacy of feed mixing.
Smart Images
Figure CN223371980U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of elevators, in particular to a full-automatic feed auger elevator. Background Art
[0002] Amid the booming modern livestock farming and feed processing industries, efficient feed transportation has become a critical component in ensuring the stable operation of the entire industry chain. With the continuous expansion of livestock farming and the increasing sophistication of feed processing, extremely stringent requirements are being placed on the efficiency, stability, and accuracy of feed transportation. The feed auger elevator stands out among numerous conveying devices and is widely used. Its unique structural design offers numerous advantages. Its main components are the auger blades, barrel, feed inlet, feed outlet, and drive mechanism. The auger blades fit tightly within the barrel. When the drive mechanism is activated, the blades begin to rotate at high speed. This rotational motion effectively pushes feed at the feed inlet along the axial direction of the barrel, ultimately discharging it through the discharge port, thereby transferring feed between different heights or locations.
[0003] Corn, a primary feed ingredient, often has widely varying particle sizes, with some particles being quite large. When these larger corn feed particles enter the feed port of a traditional fully automatic feed auger elevator, they can become stuck on the edge or trapped in the gaps between the spiral blades. As subsequent feed is pushed through, the stuck corn particles gradually accumulate, blocking the feed port and ultimately interrupting the entire elevator's conveying process. This blockage not only severely impacts the continuity and stability of feed delivery, reducing production efficiency, but can also damage equipment components. Utility Model Content
[0004] The purpose of the utility model is to provide a fully automatic feed auger elevator to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A fully automatic feed auger elevator comprises an elevator body, the bottom end of the elevator body is connected to a feed hopper, the top of the feed hopper is connected to an intermittent cavity, and an intermittent feeding component is arranged inside the intermittent cavity;
[0007] The intermittent blanking assembly includes an intermittent part and a blanking part. The intermittent part includes a disc. An incomplete circular block is provided on the side of the disc away from the intermittent cavity. One end of the disc is fixedly connected to a shift rod. One end of the intermittent cavity is rotatably connected to a rod body. The outer wall of the rod body is fixedly connected to a rotating wheel.
[0008] Through the above technical solution, the intermittent component can control the amount of feed entering the elevator body. Compared with continuous feeding, intermittent feeding can make the feed more orderly when entering the elevator. Intermittent feeding can leave enough time for the feed to be dispersed and transmitted at the feed port and inside the elevator, effectively reducing the possibility of blockage and ensuring the normal operation of the elevator.
[0009] Furthermore, a plurality of slots are provided inside the rotating wheel, and the curvature between every two slots matches the curvature of the outer wall of the incomplete circular block.
[0010] Furthermore, the blanking component includes a blanking plate, one end of the rod body extends through the interior of the intermittent cavity, the inner end of the rod body is connected to multiple blanking plates, and the multiple blanking plates are evenly distributed along the axial direction of the rod body.
[0011] Furthermore, a second motor is provided at one end of the elevator body close to the disc, and a rotating shaft is fixedly connected to the output end of the second motor. The rotating shaft passes through the disc and is rotatably connected to the outer wall of the intermittent cavity, and the rotating shaft is fixedly connected to the disc.
[0012] Furthermore, a crushing box is provided at the top of the intermittent chamber, and a crushing assembly is provided inside the crushing box.
[0013] Furthermore, the crushing assembly includes crushing rollers, and the number of crushing rollers is set to be multiple. The interiors of the multiple crushing rollers are fixedly connected to rotating rods, and the multiple rotating rods are rotatably connected to the crushing box. One side of the crushing box is fixedly connected to a connecting plate, and the multiple rotating rods extend through and extend to the outside of the crushing box and are rotatably connected to the connecting plate. The outer ends of the multiple rotating rods are fixedly connected to gears.
[0014] Through the above technical solution, the crushing component can initially avoid the clogging problem caused by large particles. The crushing component crushes the feed into relatively small and uniform particles, which can effectively avoid the clogging problem caused by large particles, ensure that the material can be smoothly transported in the entire elevator system, and maintain production continuity. At the same time, the crushed feed particles become smaller and the particle size is more uniform, which enables the various raw materials to contact and mix with each other more fully and evenly when subsequently mixed with other feed ingredients.
[0015] Furthermore, a first motor is provided on one side of the crushing box, wherein a rotating rod is fixedly connected to the output end of the first motor, and every two adjacent gears are meshed.
[0016] Furthermore, a discharge port is provided at one end of the elevator body away from the feed hopper, and two support frames are provided at the bottom of the elevator body.
[0017] Through the above technical solution, the discharge port discharges the feed out of the elevator body, allowing the feed to enter subsequent processing, storage or feeding links.
[0018] In summary, this application includes at least one of the following beneficial technical effects:
[0019] (1) The utility model can control the amount of feed entering the elevator body by setting the intermittent component. Compared with continuous feeding, intermittent feeding can make the feed more orderly when entering the elevator. Intermittent feeding can leave enough time for the feed to be dispersed and transmitted at the feed inlet and inside the elevator, effectively reducing the possibility of blockage and ensuring the normal operation of the elevator;
[0020] (2) The utility model can initially avoid the clogging problem caused by large particles by setting up the crushing component. The crushing component crushes the feed into relatively small and uniform particles, which can effectively avoid the clogging problem caused by large particles, ensure that the material can be smoothly transported in the entire elevator system, and maintain the continuity of production. At the same time, the crushed feed particles become smaller and the particle size is more uniform, which enables the various raw materials to contact and mix with each other more fully and evenly when subsequently mixed with other feed ingredients. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 It is a side view of the utility model;
[0023] Figure 3 This is a schematic diagram of the connection structure of the feed hopper, intermittent chamber and crushing box of the utility model;
[0024] Figure 4 This is a schematic diagram of the overall structure of the intermittent blanking component of the present utility model.
[0025] Explanation of the accompanying symbols: 1. Elevator body; 2. Support frame; 3. Discharge port; 4. Feed hopper; 5. Intermittent chamber; 6. Crushing box; 7. First motor; 8. Connecting plate; 9. Gear; 10. Rotating rod; 11. Crushing roller; 12. Discharge plate; 13. Disc; 14. Second motor; 15. Incomplete circle; 16. Push rod; 17. Rotating wheel; 18. Trough body; 19. Rod body. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] Reference Figures 1-4A fully automatic feed auger elevator comprises an elevator body 1, the bottom end of the elevator body 1 is connected to a feed hopper 4, the top of the feed hopper 4 is connected to an intermittent cavity 5, and an intermittent unloading component is provided inside the intermittent cavity 5;
[0028] The intermittent blanking assembly includes an intermittent part and a blanking part. The intermittent part includes a disc 13. An incomplete circular block 15 is provided on the side of the disc 13 away from the intermittent cavity 5. One end of the disc 13 is fixedly connected to a shift rod 16. One end of the intermittent cavity 5 is rotatably connected to a rod body 19. The outer wall of the rod body 19 is fixedly connected to a rotating wheel 17.
[0029] Reference Figures 1-4 A plurality of grooves 18 are provided inside the wheel 17, and the curvature between each two grooves 18 matches the curvature of the outer wall of the incomplete circular block 15. The blanking component includes a blanking plate 12, and one end of the rod body 19 extends into the interior of the intermittent cavity 5. The inner end of the rod body 19 is connected to a plurality of blanking plates 12, and the plurality of blanking plates 12 are evenly distributed along the axial direction of the rod body 19. A second motor 14 is provided at one end of the elevator body 1 close to the disc 13, and a rotating shaft is fixedly connected to the output end of the second motor 14. The rotating shaft passes through the disc 13 and is rotatably connected to the outer wall of the intermittent cavity 5, and the rotating shaft is fixedly connected to the disc 13.
[0030] When the elevator is started, the second motor 14 located at one end of the elevator body 1 near the disc 13 starts to work, and the rotating shaft at its output end drives the disc 13 to rotate. During the rotation of the disc 13, the lever 16 fixed at one end performs a circular motion. When the lever 16 is in the groove 18, it drives the rod 19 inside the runner 17 to rotate 90 degrees. At this time, the unloading plate 12 rotates 90°, so that the feed falling on it is unloaded. Then the lever 16 disengages from the groove 18 and rotates to the side away from the runner 17. When it rotates to the inside of the other groove 18 of the runner 17, it drives the rod 19 to rotate 90° again, so that it drives the unloading plate 12 to unload, thereby realizing the intermittent rotation of the runner 17.
[0031] By setting the intermittent component, the amount of feed entering the elevator body 1 can be controlled. Compared with continuous feeding, intermittent feeding can make the feed more orderly when entering the elevator. Intermittent feeding can leave enough time for the feed to be dispersed and transmitted at the feed port and inside the elevator, effectively reducing the possibility of blockage and ensuring the normal operation of the elevator.
[0032] Reference Figure 2-Figure 3The top of the intermittent chamber 5 is connected to a crushing box 6, and a crushing assembly is provided inside the crushing box 6. The crushing assembly includes a crushing roller 11. The number of crushing rollers 11 is set to multiple. The interiors of the multiple crushing rollers 11 are fixedly connected with rotating rods 10, and the multiple rotating rods 10 are rotatably connected to the crushing box 6. One side of the crushing box 6 is fixedly connected with a connecting plate 8. The multiple rotating rods 10 extend through and extend to the outside of the crushing box 6 and are rotatably connected to the connecting plate 8. The outer ends of the multiple rotating rods 10 are fixedly connected with gears 9. A first motor 7 is provided on one side of the crushing box 6, one of the rotating rods 10 is fixedly connected to the output end of the first motor 7, and every two adjacent gears 9 are meshed.
[0033] When the first motor 7 is started, a rotating rod 10 fixedly connected to the output end of the first motor 7 begins to rotate, and the gears 9 on this rotating rod 10 also rotate accordingly. Because every two adjacent gears 9 are meshed, when one gear 9 rotates, it drives the adjacent gear 9 to rotate in the opposite direction. Similarly, all the rotating rods 10 connected to these gears 9 will rotate synchronously, which in turn causes the multiple crushing rollers 11 to rotate. After the feed enters the crushing box 6 from the intermittent chamber 5, the relative rotation of the multiple crushing rollers 11 squeezes and grinds the feed, gradually reducing the particles to achieve the desired pulverization effect.
[0034] The setting of the crushing component can preliminarily avoid the clogging problem caused by large particles. The crushing component crushes the feed into relatively small and uniform particles, which can effectively avoid the clogging problem caused by large particles, ensure that the material can be smoothly transported in the entire elevator system, and maintain the continuity of production. At the same time, the crushed feed particles become smaller and the particle size is more uniform, which enables the various raw materials to contact and mix with each other more fully and evenly when mixed with other feed ingredients in the future.
[0035] Reference Figure 1-Figure 3 One end of the elevator body 1 away from the feed hopper 4 is connected to a discharge port 3, and two support frames 2 are provided at the bottom of the elevator body 1.
[0036] When the elevator body 1 (conventional technology) is activated, the feed hopper 4 at the bottom receives the feed to be lifted, which then enters the elevator body 1. Within the elevator body 1, a motor typically drives a spiral blade to transport the material upward. As the spiral blades continue to rotate, the feed is gradually transported from the bottom to the top of the elevator body 1. When the feed reaches the end of the elevator body 1 away from the feed hopper 4, that is, the discharge port 3, it is propelled by the spiral blades and discharged from the elevator body 1 through the discharge port 3 for subsequent processing, storage, or feeding.
[0037] Working Principle: When conveying feed, an automated conveying system (external technology, such as a conveyor belt) is typically used to feed the feed into the crushing chamber 6. Then, the first motor 7 is activated, driving the connected rotating rod 10 to rotate. This in turn rotates the gear 9 on the rotating rod 10. Due to the meshing of adjacent gears 9, all the rotating rods 10 connected to the gear 9 rotate synchronously, causing multiple crushing rollers 11 to operate. The rotation, compression, and grinding of the crushing rollers 11 reduce the particles to smaller and more uniform sizes, initially preventing blockage by large particles and facilitating subsequent mixing. The crushed feed then falls onto the discharge plate 12. Next, the second motor 14, located at the end of the elevator body 1 near the disc 13, is activated. Its output shaft drives the disc 13 to rotate, causing the lever 16 on the disc 13 to move in a circular motion. When the lever 16 enters the groove 18 of the wheel 17, it drives the lever 19 to rotate 90°, which in turn rotates the discharge plate 12 90°, completing the feed discharge process. The feed then enters the feed hopper 4 from the intermittent chamber 5 through the intermittent feeding process. The lever 16 then disengages the trough 18 and rotates to the side away from the wheel 17. When it enters another trough 18 again, it drives the unloading plate 12 to unload the feed. This cycle achieves intermittent unloading, accurately controls the feed amount, ensures more orderly feed entry, and reduces the risk of blockage. Afterwards, in the elevator body 1, the motor drives the spiral blade to rotate, transporting the feed from the feed hopper 4 from the bottom to the top. When the feed reaches the end of the elevator body 1 away from the feed hopper 4, it is discharged through the discharge port 3 and enters the subsequent link.
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
Claims
1. A fully automatic feed auger elevator, characterized in that: include: An elevator body (1), wherein the bottom end of the elevator body (1) is connected to a feed hopper (4), the top of the feed hopper (4) is connected to an intermittent cavity (5), and an intermittent unloading component is provided inside the intermittent cavity (5); The intermittent blanking assembly comprises an intermittent part and a blanking part, wherein the intermittent part comprises a disc (13), an incomplete circular block (15) is provided on a side of the disc (13) away from the intermittent cavity (5), one end of the disc (13) is fixedly connected to a shifting rod (16), one end of the intermittent cavity (5) is rotatably connected to a rod body (19), and an outer wall of the rod body (19) is fixedly connected to a rotating wheel (17).
2. The fully automatic feed auger elevator according to claim 1, characterized in that: A plurality of slots (18) are provided inside the rotating wheel (17), and the curvature between each two of the slots (18) matches the curvature of the outer wall of the incomplete circular block (15).
3. The fully automatic feed auger elevator according to claim 1, characterized in that: The blanking component includes a blanking plate (12), one end of the rod body (19) extends through the interior of the intermittent cavity (5), the inner end of the rod body (19) is connected to a plurality of blanking plates (12), and the plurality of blanking plates (12) are evenly distributed along the axial direction of the rod body (19).
4. The fully automatic feed auger elevator according to claim 1, characterized in that: A second motor (14) is provided at one end of the elevator body (1) close to the disc (13), and an output end of the second motor (14) is fixedly connected to a rotating shaft, which passes through the disc (13) and is rotatably connected to the outer wall of the intermittent chamber (5), and the rotating shaft is fixedly connected to the disc (13).
5. The fully automatic feed auger elevator according to claim 1, characterized in that: The top of the intermittent chamber (5) is connected to a crushing box (6), and a crushing assembly is provided inside the crushing box (6).
6. The fully automatic feed auger elevator according to claim 5, characterized in that: The crushing assembly comprises a crushing roller (11), wherein the number of the crushing rollers (11) is set to be multiple, the interiors of the multiple crushing rollers (11) are fixedly connected to a rotating rod (10), the multiple rotating rods (10) are rotatably connected to the crushing box (6), one side of the crushing box (6) is fixedly connected to a connecting plate (8), the multiple rotating rods (10) extend through the outside of the crushing box (6) and are rotatably connected to the connecting plate (8), and the outer ends of the multiple rotating rods (10) are fixedly connected to a gear (9).
7. The fully automatic feed auger elevator according to claim 6, characterized in that: A first motor (7) is provided on one side of the crushing box (6), wherein one of the rotating rods (10) is fixedly connected to the output end of the first motor (7), and every two adjacent gears (9) are meshed.
8. The fully automatic feed auger elevator according to claim 1, characterized in that: An end of the elevator body (1) away from the feed hopper (4) is connected to a discharge port (3), and two support frames (2) are provided at the bottom of the elevator body (1).