Sealing-tape machine protection sensor testing device
By designing a test device for protecting sensors with a belt conveyor and using a bidirectional screw system driven by a servo motor to simulate belt deviation, the problem of inconvenient installation and detection of downhole sensors was solved, and convenient and comprehensive sensor testing was achieved at the test site.
Patent Information
- Application Number
- CN202422845954.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-21
AI Technical Summary
In underground coal mines, the installation and fault detection of deviation sensors on belt conveyors are inconvenient, especially in limited spaces where multiple disassembly and assembly are difficult, which affects the convenience of testing work.
A test device for belt conveyor protection sensors was designed, which included an I-shaped support table, a slidingly mounted transverse slide, and a bidirectional screw system driven by a servo motor. The device was used to simulate belt deviation and realize sensor testing and fault detection.
Simulating deviation conditions on a dedicated test site simplifies the sensor installation and fault detection process, avoids the problems of limited space underground, and improves the convenience and comprehensiveness of the test.
Smart Images

Figure CN223372025U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sensor testing, in particular to a testing device for a protective sensor of a tape conveyor. Background Art
[0002] In the current underground coal mining industry, belt conveyors are an indispensable feeding equipment. Therefore, whether the belt conveyors are in normal use is related to the smooth operation of the coal mining industry. Therefore, various protection sensors will be installed on the belt conveyors for real-time protection, such as tear sensors, slip sensors, deviation sensors and other sensing equipment.
[0003] However, when using the deviation sensor, people need to first install the deviation sensor on the belt conveyor and then conduct tests before it can be officially put into use. On the one hand, if the sensor fails and cannot be used, it needs to be removed and replaced, and then tested again until it can be used normally. On the other hand, due to the limited space in the underground tunnel, it is not convenient to disassemble and assemble it back and forth multiple times, which brings inconvenience to the test work.
[0004] Therefore, it is necessary to provide a new belt conveyor protection sensor test device to solve the above technical problems. Utility Model Content
[0005] The purpose of the utility model is to provide a test device for a belt conveyor protection sensor which can perform simulation tests in a special test site and improve the convenience of the test.
[0006] The transmission mechanism that this invention relates to is that this invention is the transmission mechanism that this invention relates to, and this invention relates to a kind of transmission mechanism that this invention relates to.
[0007] Preferably, both hollow tubes are fixed with a ring sleeve, both ring sleeves are provided with a T-shaped ring groove, two T rods are slidably installed in the two T-shaped ring grooves, both one-way screws are threaded with a rotating seat, the bottom ends of the corresponding two T rods are fixedly connected to the corresponding rotating seats, and the top ends of the two one-way screws are fixedly installed with a positioning rod, and the two positioning rods pass through the corresponding hollow tubes and are slidably connected to the corresponding hollow tubes.
[0008] Preferably, the pushing mechanism includes a second mounting frame, which is fixedly mounted on the slider of the corresponding rodless cylinder, and a second bidirectional screw is rotatably mounted in the second mounting frame, and two second sliding plates are threadedly mounted on the second bidirectional screw, and a push rod is fixedly mounted on the bottom of the two second sliding plates, and a second servo motor is fixedly mounted on the outer wall of one side of the second mounting frame, and the output shaft of the second servo motor is fixedly connected to one end of the second bidirectional screw.
[0009] Preferably, a plurality of adjustment slots are provided on the top of the I-shaped support platform, a threaded rod is rotatably installed on the top of the transverse slide, a connecting strip is threadedly installed on the threaded rod, two vertical poles are fixedly installed on the bottom of the connecting strip, and positioning heads are fixedly installed at the bottom ends of the two vertical poles, and the bottom ends of the two positioning heads extend into the corresponding adjustment slots.
[0010] Preferably, clamping plates are fixedly mounted on both sides of the transverse slide, and the two vertical rods pass through the corresponding clamping plates and are slidably connected to the corresponding clamping plates.
[0011] Preferably, four movable columns distributed in a matrix are fixedly mounted on the bottom of the I-shaped support platform, and universal wheels are fixedly mounted on the bottom ends of the four movable columns.
[0012] Preferably, two sliding openings are provided on the connecting plate, and the two first sliding plates both pass through the corresponding sliding openings and contact the inner walls of the corresponding sliding openings.
[0013] Compared with the related art, the tape conveyor protection sensor test device provided by the utility model has the following beneficial effects:
[0014] The utility model provides a test device for a belt conveyor protection sensor. Through the provision of four push rods, the device can cooperate with a belt conveyor specially used for testing, so that a deviation situation can be simulated in a special test site to test the deviation sensor. There is no need to conduct the test directly on the underground belt conveyor, so it is not restricted by space and is convenient for people to test the deviation sensor. In addition, during the test, the test position can be flexibly adjusted, so that the deviation sensor can be tested more comprehensively. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic structural diagram of a preferred embodiment of the belt conveyor protection sensor test device provided by the utility model;
[0016] Figure 2 This is a schematic diagram of the back side upward structure of the present invention;
[0017] Figure 3 This is a schematic structural diagram of the transverse slide in the present utility model;
[0018] Figure 4 This is a schematic diagram of the connection structure of the first mounting bracket, the connecting plate and the second mounting bracket in the present invention;
[0019] Figure 5 This is a bottom view of the structure of the connecting plate in the present invention;
[0020] Figure 6 This is a schematic diagram of the connection structure between the hollow tube and the one-way screw in the utility model;
[0021] Figure 7 This is a schematic cross-sectional view of the hollow tube in the present invention;
[0022] Figure 8 It is a schematic diagram of the connection structure between the rodless cylinder and the second mounting bracket in the utility model.
[0023] Icons: 1-I-beam support platform; 2-horizontal slide; 3-first mounting bracket; 4-connecting plate; 5-first bidirectional screw; 6-first sliding plate; 7-hollow tube; 8-unidirectional screw; 9-rotating seat; 10-fixed plate; 11-deviation sensor; 12-rodless cylinder; 13-second mounting bracket; 14-second bidirectional screw; 15-second sliding plate; 16-thrust rod; 17-adjustment slot; 18-threaded rod; 19-connecting strip; 20-vertical pole; 21-positioning head. DETAILED DESCRIPTION
[0024] The present invention will be further described below with reference to the accompanying drawings and implementation examples.
[0025] Please refer to Figures 1-8The belt conveyor protection sensor test device includes: an I-shaped support platform 1, and four moving columns distributed in a matrix are fixedly installed at the bottom of the I-shaped support platform 1, and universal wheels are fixedly installed at the bottom ends of the four moving columns, and a transverse slide 2 is slidably installed on the I-shaped support platform 1, and a first mounting frame 3 is fixedly installed at the bottom of the transverse slide 2, and a connecting plate 4 is fixedly installed at the bottom of the first mounting frame 3, and a first bidirectional screw 5 is rotatably installed in the first mounting frame 3, and a first servo motor is fixedly installed on the outer wall of one side of the first mounting frame 3, and its output shaft is fixedly connected to one end of the first bidirectional screw 5, and two first sliding plates 6 are threadedly installed on the first bidirectional screw 5, and in order to ensure that the first sliding plate 6 can only perform linear motion, a first servo motor is fixedly installed on the outer wall of one side of the first mounting frame 3. Two first horizontal bars are fixedly installed inside, and the two first horizontal bars pass through the two first sliding plates 6 and are slidably connected to the two first sliding plates 6, and the bottoms of the two first sliding plates 6 extend to the bottom of the connecting plate 4 and are slidably connected to the connecting plate 4, and the bottoms of the two first sliding plates 6 are fixedly installed with hollow tubes 7, and one-way screws 8 are provided in the two hollow tubes 7. The bottom ends of the two one-way screws 8 extend to the bottoms of the two hollow tubes 7 respectively, and the bottom ends of the two one-way screws 8 are fixedly installed with fixing plates 10, and deviation sensors 11 are fixedly installed on the two fixing plates 10, and two rodless cylinders 12 are fixedly installed on the bottom of the connecting plate 4, and the sliders of the two rodless cylinders 12 are provided with pushing mechanisms, which are used to push the tape to simulate tape deviation.
[0026] The above-mentioned sliding mechanism includes a second mounting frame 13, which is fixedly mounted on the slider of the corresponding rodless cylinder 12, and a second bidirectional screw 14 is rotatably mounted in the second mounting frame 13, and two second sliding plates 15 are threadedly mounted on the second bidirectional screw 14, and two second horizontal bars are fixedly mounted in the second mounting frame 13, the two second horizontal bars pass through the two second sliding plates 15 and are slidably connected to the two second sliding plates 15, and a push rod 16 is fixedly mounted on the bottom of the two second sliding plates 15, and a second servo motor is fixedly mounted on the outer wall of one side of the second mounting frame 13, and its output shaft is fixedly connected to one end of the second bidirectional screw 14.
[0027] In this method, in order to be able to adjust the height position of the deviation sensor 11 according to actual needs, ring sleeves are fixedly provided on the two hollow tubes 7, and T-shaped ring grooves are opened on the two ring sleeves. Two T-rods are slidably installed in the two T-shaped ring grooves, and a rotating seat 9 is threadedly provided on the two one-way screws 8. The bottom ends of the corresponding two T-rods are fixedly connected to the corresponding rotating seats 9, and the top ends of the two one-way screws 8 are fixedly installed with a locking rod. The two locking rods pass through the corresponding hollow tubes 7 and are slidably connected to the corresponding hollow tubes 7. By rotating the rotating seat 9, the one-way screw 8 can be adjusted to rise and fall linearly.
[0028] In this method, in order to be able to adjust the test position of the deviation sensor 11 without moving the I-beam support platform 1, a plurality of adjustment slots 17 are opened on the top of the I-beam support platform 1, and a threaded rod 18 is rotatably installed on the top of the transverse slide 2, and a connecting bar 19 is threadedly installed on the threaded rod 18. Two vertical rods 20 are fixedly installed at the bottom of the connecting bar 19, and the bottom ends of the two vertical rods 20 are fixedly installed with positioning heads 21. The bottom ends of the two positioning heads 21 extend into the corresponding adjustment slots 17, and card plates are fixedly installed on both sides of the transverse slide 2. The two vertical rods 20 pass through the corresponding card plates and are slidably connected to the corresponding card plates. By rotating the threaded rod 18, the position of the transverse slide 2 can be adjusted, and then the horizontal position of the deviation sensor 11 can be adjusted.
[0029] In this embodiment, in order to ensure that there is no interference between the first sliding plate 6 and the connecting plate 4, two sliding openings are provided on the connecting plate 4, and the two first sliding plates 6 pass through the corresponding sliding openings and contact the inner walls of the corresponding sliding openings.
[0030] The working principle of the belt conveyor protection sensor test device provided by the utility model is as follows:
[0031] In this device, a tape conveyor used only for testing needs to be prepared in advance and placed in the designated test site.
[0032] When it is necessary to test the deviation sensor 11, first fix the two deviation sensors 11 on the two fixing plates 10 respectively, then insert the I-beam support platform 1 from one end of the test belt conveyor, and then adjust the position of the fixing plate 10 according to the belt height of the belt conveyor.
[0033] During adjustment, first rotate one of the rotating seats 9. Under the limit of the positioning rod, the corresponding one-way screw 8 begins to descend, thereby causing the corresponding fixed plate 10 and the deviation sensor 11 to descend. After the deviation sensor 11 descends to the specified test height, rotate the other rotating seat 9 in the same way, and finally adjust both deviation sensors 11 to the specified height. Then start the first servo motor in the forward direction, and its output shaft drives the first two-way screw 5 to rotate, so that the two first sliding plates 6 move toward each other, and finally adjust the two deviation sensors 11 to the specified position on the longitudinal level.
[0034] Subsequently, the positions of the four push rods 16 are adjusted according to the width of the tape on the tape machine. During the adjustment, the two second servo motors are started to make the corresponding two second sliding plates 15 approach each other until the distance between the corresponding two push rods 16 is close to the tape, and then the second servo motors are turned off. Then, the sliders on the two rodless cylinders 12 are started to move in the same direction. When the two push rods 16 corresponding to one side touch the tape, they will push the tape, thereby simulating the deviation of the tape. If the deviation sensor 11 on the corresponding side does not malfunction, the deviation can be detected, thereby sending a signal. If a malfunction occurs, no signal will be sent. At this point, the quality of the deviation sensor 11 can be judged.
[0035] Afterwards, in the same way, start the sliders on the two rodless cylinders 12 to move in the opposite direction. When the two push rods 16 on the other side contact the tape, the same experience as above will occur, so that the quality of the other deviation sensor 11 can be judged.
[0036] At this point, the tests on the two deviation sensors 11 are completed. After all the tests are completed, the good deviation sensors 11 can be installed on the belt conveyor for use.
[0037] Moreover, during the above-mentioned test process, if you want to test different parts of the tape, you can first rotate the threaded rod 18 counterclockwise so that the connecting bar 19 and the two positioning heads 21 rise and move out of the corresponding adjustment grooves 17, then move the horizontal slide 2. When it moves to the specified position, rotate the threaded rod 18 clockwise again to bring the two positioning heads 21 into the corresponding two adjustment grooves 17.
[0038] Compared with the related art, the tape conveyor protection sensor test device provided by the utility model has the following beneficial effects:
[0039] The present utility model provides a test device for a belt conveyor protection sensor. By means of the four push rods 16, the device can cooperate with a belt conveyor specially used for testing, so that the deviation situation can be simulated in a special test site to test the deviation sensor 11. There is no need to test directly on the underground belt conveyor, so that it is not restricted by space and is convenient for people to test the deviation sensor 11. In addition, during the test, the test position can be flexibly adjusted, so that the deviation sensor 11 can be tested more comprehensively.
[0040] The above are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A belt conveyor protection sensor test device, comprising an I-shaped support table, characterized in that: The top end face of said sliding panel also is provided with an interlocking structure, and the interlocking ends of said sliding panel also are provided with an interlocking structure. The two sliding panels have the interlocking ends attached to the interlocking structures. The two sliding panels have the interlocking ends attached to the interlocking structures.
2. The belt conveyor protection sensor test device according to claim 1, characterized in that: The two hollow tubes are fixed with a ring sleeve, and the two ring sleeves are provided with a T-shaped ring groove. Two T rods are slidably installed in the two T-shaped ring grooves. The two one-way screws are threaded with a rotating seat, and the bottom ends of the corresponding two T rods are fixedly connected to the corresponding rotating seats. The top ends of the two one-way screws are fixedly installed with a positioning rod, and the two positioning rods pass through the corresponding hollow tubes and are slidably connected to the corresponding hollow tubes.
3. The belt conveyor protection sensor test device according to claim 2, characterized in that: The pushing mechanism includes a second mounting frame, which is fixedly mounted on the slider of the corresponding rodless cylinder, and a second bidirectional screw is rotatably mounted in the second mounting frame, and two second sliding plates are threadedly mounted on the second bidirectional screw, and a push rod is fixedly mounted on the bottom of the two second sliding plates, and a second servo motor is fixedly mounted on the outer wall of one side of the second mounting frame, and the output shaft of the second servo motor is fixedly connected to one end of the second bidirectional screw.
4. The belt conveyor protection sensor test device according to claim 1, characterized in that: A plurality of adjustment slots are provided on the top of the I-shaped support platform, a threaded rod is rotatably installed on the top of the horizontal slide, a connecting strip is threadedly installed on the threaded rod, two vertical poles are fixedly installed on the bottom of the connecting strip, and a positioning head is fixedly installed at the bottom end of the two vertical poles, and the bottom ends of the two positioning heads extend into the corresponding adjustment slots.
5. The belt conveyor protection sensor testing device according to claim 4, characterized in that: A clamping plate is fixedly installed on both sides of the transverse slide, and the two vertical rods pass through the corresponding clamping plates and are slidably connected with the corresponding clamping plates.
6. The belt conveyor protection sensor testing device according to claim 1, characterized in that: Four movable columns distributed in a matrix are fixedly installed on the bottom of the I-shaped support platform, and universal wheels are fixedly installed on the bottom ends of the four movable columns.
7. The belt conveyor protection sensor testing device according to claim 1, characterized in that: The connecting plate is provided with two sliding openings, and the two first sliding plates both pass through the corresponding sliding openings and contact the corresponding inner walls of the sliding openings.