Automatic clamping and overturning device of powder metallurgy press
The clamping and positioning mechanism of the automatic clamping and flipping device solves the stability problem of gear flipping and unloading in the powder metallurgy press, realizes stable clamping and flipping of the gear, and adapts to the clamping requirements of gears of different sizes.
Patent Information
- Application Number
- CN202422945342.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-12-02
AI Technical Summary
The existing powder metallurgy press clamping and turning equipment has insufficient clamping stability when turning and transferring gears, which can easily cause the gears to fall.
An automatic clamping and flipping device is used, including a clamping mechanism and a positioning mechanism. The clamping mechanism clamps and fixes the gears, and the positioning mechanism positions the gears. Rubber pads are used to increase friction to adapt to gears of different sizes, and flipping and unloading are achieved through motor drive.
The stability of the gear during the turning and unloading process is improved, the gear is prevented from falling, and the applicability and stability of the clamping are enhanced.
Smart Images

Figure CN223372175U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder metallurgy equipment, in particular to an automatic clamping and turning device for a powder metallurgy press. Background Art
[0002] Powder metallurgy is an advanced process that uses metal powder as raw material to produce parts through pressing, sintering, finishing, and a series of post-processing steps. It is a green process with less cutting, less pollution, and high material utilization. Common workpieces processed by powder metallurgy include gears and gear rings. After pressing, products with the upper punch surface need to be flipped over. Workers need to pick up and flip the product from the press ejection position. Existing flipping equipment has a complex structure, is large in size, and is inconvenient to operate.
[0003] The prior art with the authorization number CN214557379U discloses the following content: it includes a female template, a support plate and a belt conveyor, a fixed plate is provided on the upper left of the female template, the fixed plate and the upper surface of the female template are connected by a support column, a motor is fixedly installed on the left side of the support plate, a movable seat is provided above the female template, a smooth through hole and a threaded through hole are provided on the side of the movable seat, a guide shaft is slidably connected to the smooth through hole, the two ends of the guide shaft are respectively connected to the fixed plate and the support plate, a threaded shaft is matched with the threaded through hole, and the threaded shaft is coaxial with the output shaft of the motor. The bottom surface of the movable seat is fixedly connected to a multi-section telescopic sleeve, the lower end of the multi-section telescopic sleeve is connected to a two-way cylinder, the piston rod of the two-way cylinder is connected to a vertical plate, a second motor is installed on the vertical plate, the output shaft of the second motor is connected to a clamping plate, a first through hole is provided on the movable seat, a steel wire rope passes through the first through hole, a fixing ring is connected to the right side of the fixing plate, one end of the steel wire rope is connected to the fixing ring, and the other end of the steel wire rope is connected to the two-way cylinder; when in use, the product can be automatically taken out, lifted and then turned over, the operation is convenient and the structure is simple, but in actual use, there are still the following defects:
[0004] When machining gears, when the above-mentioned prior art clamping and turning equipment is used to turn the gears and transfer the materials, the two clamping plates are used to abut against the gears, thereby clamping the gears. This makes the two clamping plates and the gears in point contact, resulting in insufficient clamping stability. Especially when the gears are being transferred and unloaded, the gears are easily caused to fall from between the two clamping plates.
[0005] Therefore, the present application proposes an automatic clamping and flipping device for a powder metallurgy press. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides an automatic clamping and flipping device for a powder metallurgy press, which solves the problems mentioned in the background art.
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] An automatic clamping and flipping device for a powder metallurgy press comprises a vertical mounting plate, a slider being mounted on one side of the mounting plate in a vertical sliding manner, and a driving mechanism acting on the slider to enable the slider to slide or stop sliding on the mounting plate.
[0009] The slider is provided with a mounting frame, a horizontal telescopic rod is symmetrically fixed on one side of the mounting frame away from the mounting plate, the telescopic ends of the two telescopic rods are fixedly provided with a mounting shell, an electric push rod connected to the mounting shell is fixedly provided on the mounting frame, a horizontal rotating shaft is rotatably provided on the mounting shell, a clamping mechanism for clamping the gear is provided at one end of the rotating shaft, and a motor for driving the rotating shaft to rotate is fixedly provided on the mounting shell;
[0010] Two vertical telescopic rods are symmetrically fixed on the top of the mounting shell, and a fixing plate is installed on the top of the two telescopic rods. Two electric push rods connected to the fixing plate are fixed on the top of the mounting shell, and a positioning mechanism for positioning the gear is installed on the fixing plate and directly above the clamping mechanism.
[0011] Furthermore: the driving mechanism includes a threaded column that is vertically and rotatably mounted on the mounting plate, the threaded column is threadedly connected to the slider, and a motor 2 for driving the threaded column to rotate is fixedly mounted on the mounting plate.
[0012] Further: the clamping mechanism includes a mounting block fixedly connected to the rotating shaft, sliding blocks are symmetrically slidably installed on the mounting block, clamping plates are fixedly installed on the two sliding blocks, the two clamping plates are symmetrically arranged, a bidirectional threaded rod is rotatably installed on the mounting block, the bidirectional threaded rod is threadedly connected to the two sliding blocks, and a motor three for driving the bidirectional threaded rod to rotate is fixedly installed on the mounting block.
[0013] Further: the positioning mechanism includes a horizontal plate fixedly installed at the end of the fixed plate and located directly above the two clamping plates, a sliding groove is provided on the horizontal plate and located directly above the opposite sides of the two clamping plates, two positioning plates are slidably installed on the horizontal plate and located in the sliding groove, a moving block is slidably installed on the top of the fixed plate along the direction of the horizontal plate, two hinged rods are hinged on the moving block, the other ends of the two hinged rods are respectively hinged to the two positioning plates, and an electric push rod three connected to the moving block is fixedly installed on the top of the fixed plate.
[0014] Further: the positioning plate includes a connecting plate slidably installed in the slide groove, and a fan-shaped block is fixedly installed at the bottom of the connecting plate. When the two connecting plates are fitted together, the cross-section of the two fan-shaped blocks forms a circle, and the two hinged rods are respectively hinged to the two connecting plates.
[0015] Furthermore: a V-shaped groove is provided on one side of the two clamping plates close to each other, and a rubber pad is fixedly installed on the other side of the two clamping plates close to each other.
[0016] Furthermore: the mounting frame is mounted on the slider in a horizontal direction through a rotating shaft, and a motor four is fixedly mounted on the slider for driving the rotating shaft to rotate.
[0017] The utility model provides an automatic clamping and flipping device for a powder metallurgy press. Compared with the prior art, it has the following beneficial effects:
[0018] 1. When transferring and cutting the gear, the gear can be clamped and fixed by the clamping mechanism, so that the positioning mechanism is located directly above the gear. At this time, the gear can be positioned by the positioning mechanism, thereby improving the fixing effect of the gear. It replaces the point contact method between the two clamping plates and the gear. When transferring and cutting the gear, it effectively prevents the gear from falling from between the two clamping plates, thereby improving stability.
[0019] 2. By setting up the connecting plate and the sector block, when the gear is transferred, the fixed plate is displaced downward along the telescopic rod 2 by the electric push rod 2, so that the top of the sector block and the bottom of the gear are located on the same horizontal plane, and then the moving block is displaced toward the horizontal plate by the electric push rod 3, so that both connecting plates can form a conflict with the inner side wall of the center hole of the gear. At this time, the gear is positioned by the positioning mechanism, and the bottom of the gear is supported by the two sector blocks, further improving the positioning effect;
[0020] 3. The special design of V-grooves on the sides of the two clamping plates close to each other makes it easier for the device to clamp and fix gears of different sizes, thereby improving applicability. By setting rubber pads, when the two clamping plates clamp and fix the gears, the two rubber pads form a conflict with the gears, thereby increasing the friction between the clamping plates and the gears, and improving the clamping and fixing effect of the gears. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0022] Figure 1 Shows a schematic diagram of the three-dimensional structure of the utility model;
[0023] Figure 2 Shows a schematic diagram of the installation structure of the installation block of the utility model;
[0024] Figure 3 Shows a schematic structural diagram of the clamping mechanism of the present utility model;
[0025] Figure 4 Shows a schematic diagram of the installation structure of the positioning mechanism of the utility model;
[0026] As shown in the figure: 1. Mounting plate; 11. Slider; 111. Rotating shaft; 112. Motor 4; 12. Driving mechanism; 121. Threaded column; 122. Motor 2; 2. Mounting frame; 21. Telescopic rod 1; 22. Mounting shell; 221. Rotating shaft; 222. Motor 1; 23. Electric push rod 1; 24. Telescopic rod 2; 25. Electric push rod 2; 3. Clamping mechanism; 31. Mounting block; 32. Sliding block; 33. Clamping plate; 34. Bidirectional threaded rod; 35. Motor 3; 4. Fixed plate; 5. Positioning mechanism; 51. Horizontal plate; 511. Slide groove; 52. Positioning plate; 521. Connecting plate; 522. Fan-shaped block; 53. Moving block; 54. Articulated rod; 55. Electric push rod 3; 6. Rubber pad. DETAILED DESCRIPTION
[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention. Example 1
[0028] In order to solve the technical problems in the background technology, an automatic clamping and flipping device for a powder metallurgy press is provided as follows:
[0029] Combine Figure 1-Figure 4As shown, the utility model provides an automatic clamping and flipping device for a powder metallurgy press, comprising a vertical mounting plate 1, a slider 11 being mounted on one side of the mounting plate 1 in a vertical sliding manner, a driving mechanism 12 acting on the slider 11 being mounted on the mounting plate 1, for making the slider 11 slide or stop sliding on the mounting plate 1; a mounting frame 2 is mounted on the slider 11, a horizontal telescopic rod 21 being symmetrically fixed on one side of the mounting frame 2 away from the mounting plate 1, a mounting shell 22 being fixedly mounted on the telescopic ends of the two telescopic rods 21, an electric push rod 23 connected to the mounting shell 22 being fixedly mounted on the mounting frame 2, A horizontal rotating shaft 221 is rotatably mounted on the mounting shell 22, and a clamping mechanism 3 for clamping the gear is mounted on one end of the rotating shaft 221. A motor 222 for driving the rotating shaft 221 to rotate is fixedly mounted on the mounting shell 22; two vertical telescopic rods 24 are symmetrically fixed on the top of the mounting shell 22, and a fixing plate 4 is mounted on the top of the two telescopic rods 24. An electric push rod 25 connected to the fixing plate 4 is fixedly mounted on the top of the mounting shell 22, and a positioning mechanism 5 for positioning the gear is mounted on the fixing plate 4 and directly above the clamping mechanism 3. This device is powered by an external power supply.
[0030] When the gear is in use, the slider 11 is displaced on the mounting plate 1 by the driving mechanism 12, and the mounting shell 22 is displaced away from the mounting frame 2 by the cooperation of the electric push rod 12, so that the clamping mechanism 3 is close to the gear. At this time, the gear can be clamped and fixed by the clamping mechanism 3. When the gear is flipped, the slider 11 is displaced on the mounting plate 1 by the driving mechanism 12, and the motor 122 is controlled to rotate the rotating shaft 221 180 degrees on the mounting shell 22, so that the gear can be flipped. When the gear is transferred and unloaded, the gear can be clamped and fixed by the clamping mechanism 3, so that the positioning mechanism 5 is located just above the gear. At this time, the gear can be positioned by the positioning mechanism 5, thereby improving the fixing effect of the gear, replacing the point contact method between the two splints and the gear, and effectively preventing the gear from falling from between the two splints when the gear is transferred and unloaded, thereby improving stability. Example 2
[0031] like Figure 1-Figure 4 As shown, based on the above embodiment, this embodiment further provides the following content:
[0032] In this embodiment, the driving mechanism 12 includes a threaded column 121 that is vertically and rotatably mounted on the mounting plate 1. The threaded column 121 is threadedly connected to the slider 11. A second motor 122 is fixedly mounted on the mounting plate 1 for driving the threaded column 121 to rotate. When in use, the second motor 122 is controlled to be turned on. When the second motor 122 works, the threaded column 121 can be rotated on the mounting plate 1, thereby causing the slider 11 to slide on the mounting plate 1, which is convenient for control.
[0033] The two clamping plates 33 are respectively located on both sides of the gear, and the motor 35 is controlled to work to make the two-way threaded rod 34 rotate on the mounting block 31, so that the two sliding blocks 32 slide close to each other on the mounting block 31, and the gear can be clamped and fixed by the two clamping plates 33.
[0034] In this embodiment, the positioning mechanism 5 includes a transverse plate 51 fixedly mounted on the end of the fixed plate 4 and located directly above the two clamping plates 33. A sliding groove 511 is provided on the transverse plate 51 and located directly above the opposite sides of the two clamping plates 33. Two positioning plates 52 are slidably mounted on the transverse plate 51 and located in the sliding groove 511. A moving block 53 is hinged on the top of the fixed plate 4 and slides along the direction of the transverse plate 51. Two hinged rods 54 are hinged on the moving block 53. The other ends of the two hinged rods 54 are respectively hinged to the two positioning plates 52. An electric push rod 3 55 connected to the moving block 53 is fixedly mounted on the top of the fixed plate 4. Before the gear is clamped and flipped, the mounting shell 22 is displaced along the telescopic rod 1 21 away from the mounting frame 2 through the electric push rod 1 23, so that the mounting block 31 is close to the mounting frame 2 When approaching the gear, the fixed plate 4 is displaced downward along the telescopic rod 24 by the electric push rod 25, so that the two positioning plates 52 are inserted into the center hole of the gear, and the moving block 53 is displaced toward the horizontal plate 51 by the electric push rod 3 55. The two hinged rods 54 rotate around their own hinge points on the moving block 53, and the two hinged rods 54 rotate between the two positioning plates 52 respectively, so that the two positioning plates 52 slide away from each other in the slide groove 511, so that the two positioning plates 52 can form a conflict with the inner side wall of the center hole of the gear, and the gear can be positioned by the positioning mechanism 5, and then the fixed plate 4 is displaced upward along the telescopic rod 24 by the electric push rod 25, so that the gear can be located on the opposite side of the two clamping plates 33. At this time, the gear can be clamped and fixed by the clamping mechanism 3. Example 3
[0035] like Figure 1-Figure 4 As shown, based on the above embodiment, this embodiment further provides the following content:
[0036] In this embodiment, the positioning plate 52 includes a connecting plate 521 slidably mounted in the slide groove 511, and a fan-shaped block 522 is fixedly mounted on the bottom of the connecting plate 521. When the two connecting plates 521 are fitted together, the cross-section of the two fan-shaped blocks 522 forms a circle. The two hinged rods 54 are hinged to the two connecting plates 521 respectively. By setting the connecting plate 521 and the fan-shaped blocks 522, when the gear is transferred, the gear is clamped and fixed by the clamping mechanism 3, and the moving block 53 is moved away from the horizontal plate 51 by the electric push rod 3 55. The displacement can cancel the conflict between the positioning plate 52 and the center hole of the gear. At this time, the fixed plate 4 is displaced downward along the telescopic rod 24 by the electric push rod 25, so that the top of the sector block 522 and the bottom of the gear are located on the same horizontal plane, and then the moving block 53 is displaced toward the horizontal plate 51 by the electric push rod 3 55, so that the two connecting plates 521 can both form a conflict with the inner side wall of the center hole of the gear. At this time, the gear is positioned by the positioning mechanism 5 and the bottom of the gear is supported by the two sector blocks 522, thereby further improving the positioning effect.
[0037] In this embodiment, a V-shaped groove is provided on one side of the two clamping plates 33 close to each other, and a rubber pad 6 is fixedly installed on the one side of the two clamping plates 33 close to each other. The special design of the V-shaped groove is provided on one side of the two clamping plates 33 close to each other facilitates the clamping and fixing of gears of different sizes by the device, thereby improving applicability. By providing the rubber pad 6, when the two clamping plates 33 clamp and fix the gear, the two rubber pads 6 form a conflict with the gear, thereby increasing the friction between the clamping plate 33 and the gear, and increasing the clamping and fixing effect of the gear.
[0038] In this embodiment, the mounting frame 2 is mounted on the slider 11 in a horizontal direction through the rotating shaft 111, and the slider 11 is fixedly mounted with a motor 4 112 for driving the rotating shaft 111 to rotate. By setting the rotating shaft 111 and the motor 4 112, when the gear is transferred and unloaded, the mounting shell 22 is moved along the telescopic rod 1 21 toward the mounting frame 2 through the electric push rod 1 23, and the two clamping plates 33 are moved to the outside of the stamping die base of the stamping machine. The motor 4 112 can be controlled to work, so that the rotating shaft 111 rotates on the slider 11, and the mounting block 31 rotates around the rotating shaft 111 toward one side of the mounting plate 1, thereby facilitating the unloading of the gear.
[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0040] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. An automatic clamping and turning device for a powder metallurgy press, characterized in that: The invention comprises a vertical mounting plate (1), a slider (11) being mounted on one side of the mounting plate (1) in a vertical sliding manner, and a driving mechanism (12) acting on the slider (11) being mounted on the mounting plate (1) for causing the slider (11) to slide or stop sliding on the mounting plate (1); The slider (11) is provided with a mounting frame (2), a horizontal telescopic rod (21) is symmetrically fixed to one side of the mounting frame (2) away from the mounting plate (1), the telescopic ends of the two telescopic rods (21) are fixedly provided with a mounting shell (22), an electric push rod (23) connected to the mounting shell (22) is fixedly provided on the mounting frame (2), a horizontal rotating shaft (221) is rotatably provided on the mounting shell (22), a clamping mechanism (3) for clamping a gear is provided at one end of the rotating shaft (221), and a motor (222) for driving the rotating shaft (221) to rotate is fixedly provided on the mounting shell (22); Two vertical telescopic rods (24) are symmetrically fixed on the top of the mounting shell (22), a fixing plate (4) is installed on the top of the two telescopic rods (24), and two electric push rods (25) connected to the fixing plate (4) are fixedly installed on the top of the mounting shell (22). A positioning mechanism (5) for positioning the gear is installed on the fixing plate (4) and directly above the clamping mechanism (3).
2. The automatic clamping and turning device for a powder metallurgy press according to claim 1, characterized in that: The driving mechanism (12) comprises a threaded column (121) which is vertically and rotatably mounted on the mounting plate (1); the threaded column (121) is threadably connected to the slider (11); and a second motor (122) for driving the threaded column (121) to rotate is fixedly mounted on the mounting plate (1).
3. The automatic clamping and turning device for a powder metallurgy press according to claim 1, characterized in that: The clamping mechanism (3) includes a mounting block (31) fixedly connected to the rotating shaft (221), a sliding block (32) symmetrically slidably mounted on the mounting block (31), a clamping plate (33) fixedly mounted on each of the two sliding blocks (32), the two clamping plates (33) being symmetrically arranged, a bidirectional threaded rod (34) rotatably mounted on the mounting block (31), the bidirectional threaded rod (34) being threadedly connected to the two sliding blocks (32), and a motor (35) for driving the bidirectional threaded rod (34) to rotate fixedly mounted on the mounting block (31).
4. The automatic clamping and turning device for a powder metallurgy press according to claim 3, characterized in that: The positioning mechanism (5) includes a transverse plate (51) fixedly mounted on the end of the fixed plate (4) and located directly above the two clamping plates (33); a sliding groove (511) is provided on the transverse plate (51) and located directly above the opposite sides of the two clamping plates (33); two positioning plates (52) are slidably mounted on the transverse plate (51) and located in the sliding groove (511); a moving block (53) is slidably mounted on the top of the fixed plate (4) and along the direction of the transverse plate (51); two hinged rods (54) are hinged on the moving block (53); the other ends of the two hinged rods (54) are hinged to the two positioning plates (52) respectively; and an electric push rod (55) connected to the moving block (53) is fixedly mounted on the top of the fixed plate (4).
5. The automatic clamping and turning device for a powder metallurgy press according to claim 4, characterized in that: The positioning plate (52) includes a connecting plate (521) slidably mounted in a chute (511), a fan-shaped block (522) being fixedly mounted on the bottom of the connecting plate (521), and when the two connecting plates (521) are fitted together, the cross-sections of the two fan-shaped blocks (522) form a circle, and the two hinge rods (54) are hinged to the two connecting plates (521) respectively.
6. The automatic clamping and turning device for a powder metallurgy press according to claim 3, characterized in that: A V-shaped groove is provided on one side of the two clamping plates (33) that are close to each other, and a rubber pad (6) is fixedly installed on one side of the two clamping plates (33) that are close to each other.
7. The automatic clamping and turning device for a powder metallurgy press according to claim 1, characterized in that: The mounting frame (2) is mounted on the slider (11) in a horizontally rotatable manner via a rotating shaft (111), and a motor (112) for driving the rotating shaft (111) to rotate is fixedly mounted on the slider (111).