Discharging device and production equipment for functional sound insulation soft window fabric
By introducing a pressing transmission component and a meter counting component into the unloading device, the problems of insufficient flatness and length statistics during fabric transmission are solved, and the stability of fabric transmission and the improvement of production efficiency are achieved.
Patent Information
- Application Number
- CN202422314794.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing unloading device has insufficient flatness during the fabric transmission process, resulting in low production efficiency and lacks the function of fabric length statistics.
A material unloading device is designed, which includes a material unloading rack, a material unloading assembly, a pressing and transmitting assembly and a meter counting assembly. The pressing and transmitting assembly drives the fabric to be transmitted smoothly, and the meter counting assembly is used to count the length of the fabric. The tension adjustment assembly is combined to ensure the transmission stability.
It improves the stability of fabric transmission and production efficiency, realizes accurate statistics of fabric length, and improves the overall efficiency of the production process.
Smart Images

Figure CN223372383U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of fabric production equipment, and more specifically, to a discharging device and production equipment for functional sound-insulating soft window fabrics. Background Art
[0002] Curtains are mainly made of cotton, linen, yarn, wood chips, metal materials, etc., and have the functions of sunshade, heat insulation and regulating indoor light.
[0003] With the continuous improvement of living standards, people hope to use more and more composite curtains with corresponding functions, such as sound insulation and noise reduction. However, the production equipment of such composite curtains includes a material unwinding device. However, the unwinding device in the prior art has low production efficiency due to insufficient flatness of the fabric during conveying, and the function of counting the fabric length during the unwinding process is rarely available. Utility Model Content
[0004] The present application aims to solve at least one of the above-mentioned technical problems in the prior art to a certain extent. In view of this, the present application needs to provide a functional sound-insulating soft window fabric unloading device that can achieve smooth transmission of the fabric during the transmission process and can also count the length of the fabric, thereby improving the fabric transmission stability and production efficiency.
[0005] A first aspect of an exemplary embodiment of the present application provides a discharging device for functional sound-insulating soft window fabric, the discharging device comprising: a discharging rack, a discharging assembly, a pressing and transmitting assembly, and a metering assembly;
[0006] Along the conveying direction of the fabric, the unloading assembly is arranged at one end of the unloading rack;
[0007] The pressing and transmitting assembly is arranged on the unwinding rack, is located downstream of the unwinding assembly, and is spaced apart from the unwinding assembly. The pressing and transmitting assembly is configured to drive the fabric to be flatly transmitted during the fabric transmission process.
[0008] The meter counting component is arranged on the pressing and transmitting component, and is used for counting the length of the transmitted fabric.
[0009] According to one embodiment of the present application, the pressing and transmitting assembly includes a flattening assembly and a driving member;
[0010] The flattening assembly includes a first transmission roller and a pressing roller, both of which are rotatably arranged on the unwinding frame. The first transmission roller and the pressing roller are relatively arranged on the unwinding frame through a vertical plate. The fabric passes between the first transmission roller and the pressing roller to flatten the fabric.
[0011] The driving member is arranged on the vertical plate, and an output end of the driving member is connected to the first transmission roller, so as to drive the first transmission roller to rotate through the driving member.
[0012] According to one embodiment of the present application, the leveling assembly further includes a second transmission roller;
[0013] The second transmission roller is movably arranged on the material unwinding rack through a rotating plate, wherein the fabric passing between the first transmission roller and the pressing roller is wound around the second transmission roller so that the tension of the fabric can be preliminarily adjusted through the second transmission roller.
[0014] According to one embodiment of the present application, there are two rotating plates symmetrically arranged on the material unwinding rack, wherein the middle position of the rotating plate is rotatably connected to the material unwinding rack;
[0015] The rotating plate is provided with a first notch along its length direction, and both ends of the second transmission roller are rotatably connected to the first notch on both sides.
[0016] According to one embodiment of the present application, at least two spaced-apart conveying cylinders are provided on the second transmission roller.
[0017] According to one embodiment of the present application, the discharge device further includes a tension adjustment component;
[0018] The tension adjustment component is arranged on the two vertical plates that are symmetrically arranged, and the tension adjustment component is configured to readjust the tension of the fabric during the conveying process.
[0019] According to one embodiment of the present application, the tension adjustment assembly includes a transverse plate, a tension adjustment roller, and an adjustment member;
[0020] Two transverse plates are symmetrically arranged on the two vertical plates in a direction parallel to the horizontal plane, and the transverse plates are provided with second notches arranged along the length direction of the transverse plates;
[0021] The two ends of the tension adjustment roller are rotatably connected to the two second notches arranged opposite to each other;
[0022] The adjusting member is provided on one of the transverse plates and is located between the two transverse plates. The adjusting member is connected to one end of the tension adjusting roller to push the tension adjusting roller to move in the second notch.
[0023] The fabric passing between the first transmission roller and the pressing roller is wound around the tension adjustment roller and then around the second transmission roller.
[0024] According to one embodiment of the present application, the meter counting assembly includes a meter counting roller;
[0025] The number of the meter-counting rollers is at least two, and the two meter-counting rollers are sleeved on the first transmission roller and spaced apart.
[0026] According to one embodiment of the present application, four mounting plates are provided at the bottom of the material placing rack.
[0027] A second aspect of an exemplary embodiment of the present application provides a production device for a functional sound-insulating soft window fabric, comprising a material discharging device for the functional sound-insulating soft window fabric as described in the first aspect.
[0028] The technical effect of the present application is that a discharge assembly, a pressing and transmission assembly and a meter counting assembly are arranged on the discharge rack, wherein the pressing and transmission assembly can realize the driving of the fabric to be transmitted flatly during the fabric transmission process, so as to improve the stability of the fabric transmission process. At the same time, the meter counting assembly can realize the length statistics of the fabric transmission process. Based on this, it is possible to effectively improve the stability of the fabric transmission while improving the subsequent production efficiency of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a three-dimensional diagram of a discharging device for a functional sound-insulating soft window fabric according to an embodiment of the present application.
[0030] Figure 2 This is a front view of a discharging device for a functional sound-insulating soft window fabric according to an embodiment of the present application.
[0031] Figure 3 This is a left-hand side view of a discharging device for a functional sound-insulating soft window fabric according to an embodiment of the present application.
[0032] Figure 4 This is a top view of a discharging device for a functional sound-insulating soft window fabric according to an embodiment of the present application.
[0033] Reference numerals:
[0034] 100-discharging device;
[0035] 200-unloading rack; 210-crossbeam; 220-longitudinal beam;
[0036] 300-discharging assembly; 310-rotating roller; 320-barrel; 330-support plate; 340-side guard roller;
[0037] 400 - pressing and transmission assembly; 410 - leveling assembly; 411 - first transmission roller; 412 - pressing roller; 413 - second transmission roller; 41a - first notch; 414 - rotating plate; 415 - transmission cylinder; 420 - driving member; 430 - vertical plate;
[0038] 500-meter counting assembly; 510-meter counting roller;
[0039] 600-tension adjustment assembly; 610-horizontal plate; 611-second notch; 620-tension adjustment roller; 630-adjusting member;
[0040] 700-Mounting plate. DETAILED DESCRIPTION
[0041] The following describes in detail embodiments of the present application, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.
[0042] like Figures 1 to 4 As shown, an exemplary embodiment of the present application provides a discharging device 100 for functional sound-insulating soft window fabric.
[0043] The unloading device 100 includes an unloading frame 200, an unloading assembly 300, a pressing and conveying assembly 400, and a metering assembly 500. The unloading frame 200 can be a U-shaped frame structure formed by connecting two crossbeams 210 and a longitudinal beam 220. Mounting plates 700 are installed at the ends of each crossbeam 210 and at the connection between the crossbeam 210 and the longitudinal beam 220, i.e., at four locations. These mounting plates 700 enable the unloading device 200 to be installed on other equipment (such as fabric production equipment) for use in conjunction with fabric production.
[0044] Along the fabric conveying direction, the unloading assembly 300 is disposed at one end of the unloading frame 200. In one example, the unloading assembly 300 includes a rotating roller 310 and a material barrel 320. The rotating roller 310 is mounted on the unloading frame 200 at both ends via two support plates 330. Specifically, the lower ends of the support plates 330 are fixed to the connection between the crossbeam 210 and the longitudinal beam 220 via multiple fixing bolts.
[0045] The barrel 320 is mounted on the rotating roller 310, and side guard rollers 340 are provided on both sides of the barrel 320. The side guard rollers 340 can reduce the left and right swing of the fabric during the transmission process, thereby ensuring the stability of the fabric transmission. The fabric to be processed is wound on the barrel 320.
[0046] The pressing and transmitting assembly 400 is arranged on the unwinding frame 200 and is located downstream of the unwinding assembly 300 and is spaced apart from the unwinding assembly 300. The pressing and transmitting assembly 400 is configured to drive the fabric to be flatly transmitted during the fabric transmission process.
[0047] The meter counting component 500 is provided on the pressing and transmitting component 400 and is used to count the length of the transmitted fabric.
[0048] In this embodiment, a discharge assembly 300, a pressing and transmitting assembly 400 and a meter counting assembly 500 are provided on the discharge rack 200. The pressing and transmitting assembly 400 can be used to drive the fabric to be transmitted flatly during the fabric transmission process, so as to improve the stability of the fabric transmission process. At the same time, the meter counting assembly 500 can be used to count the length of the fabric during the transmission process. Based on this, the subsequent production efficiency of the fabric can be improved while effectively improving the stability of the fabric transmission.
[0049] like Figures 1 to 4 As shown, in some embodiments, the pressing and transmitting assembly 400 includes a leveling assembly 410 and a driving member 420. The leveling assembly 410 includes a first transmission roller 411 and a pressing roller 412 both rotatably disposed on the unwinding rack 200.
[0050] The first transmission roller 411 and the pressing roller 412 are positioned opposite each other on the unwinding rack 200 via vertical plates 430. Specifically, two vertical plates 430 are provided, each positioned opposite each other on the two crossbeams 210. The first transmission roller 411 has its ends pivotally connected to the two vertical plates 430, while the pressing roller 412 also has its ends pivotally connected to the two vertical plates 430. The first transmission roller 411 and the pressing roller 412 are spaced a certain distance apart to allow for the passage of fabric. In other words, the fabric passes between the first transmission roller 411 and the pressing roller 412, where it is smoothed by the pressing roller 412, improving the smoothness of the fabric during transport.
[0051] The driving member 420 is disposed on the vertical plate 430, and the output end of the driving member 420 is connected to the first transmission roller 411, so as to drive the first transmission roller 411 to rotate through the driving member 420. It should be noted that the driving member 420 can be a variable frequency servo motor with forward and reverse functions.
[0052] In this example, the combined use of the pressing roller 412 and the first transmission roller 411 can improve the flatness of the fabric during transmission. At the same time, the use of the side guard roller 340 can effectively improve the stability of the fabric during the unloading process.
[0053] like Figures 1 to 4 As shown, in some embodiments, the leveling assembly 410 further includes a second transmission roller 413 , which is movably disposed on the material placement rack 200 via a rotating plate 414 .
[0054] The fabric passing between the first transmission roller 411 and the pressing roller 412 is wound around the second transmission roller 413 , so that the second transmission roller 413 is used to preliminarily adjust the tension of the fabric during transmission.
[0055] In one specific example, there are two rotating plates 414, and the middle position of the two rotating plates 414 is rotatably connected to two symmetrically arranged crossbeams 210. The rotating plates 414 are provided with first notches 41a arranged along their length, and the ends of the second transmission roller 413 are rotatably connected to the first notches 41a on both sides of the rotating plates 414.
[0056] It should be noted that both ends of the second transmission roller 413 can move in the corresponding first notches 41 a, thereby achieving preliminary adjustment of the tension of the fabric.
[0057] like Figures 1 to 4 As shown, in some embodiments, at least two spaced apart transmission cylinders 415 are provided on the second transmission roller 413, and the transmission cylinders 415 are sleeved on the second transmission roller 413. Specifically, during the fabric transmission process, each transmission cylinder 415 can be provided at a position one-third of the outer edge of the fabric.
[0058] In this example, by using two spaced-apart conveying cylinders 415 and based on the arrangement positions of the conveying cylinders 415 , the stability of the fabric during transmission can be ensured and improved.
[0059] like Figures 1 to 4 As shown, in some embodiments, the unloading device 100 further includes a tension adjustment assembly 600. The tension adjustment assembly 600 is disposed on two symmetrically arranged vertical plates 430. The tension adjustment assembly 600 is configured to readjust the tension of the fabric during the conveying process to ensure the smoothness of the fabric transmission so that the fabric can be conveyed smoothly.
[0060] Specifically, in one example, the tension adjustment assembly 600 includes a transverse plate 610 , a tension adjustment roller 620 , and an adjustment member 630 .
[0061] The two transverse plates 610 are symmetrically arranged on the two vertical plates 430 along a direction parallel to the horizontal plane. The transverse plates 610 are provided with second notches 611 arranged along the length direction thereof.
[0062] The two ends of the tension adjustment roller 620 are rotatably connected to the two oppositely arranged second notches 611. Among them, by selectively connecting the tension adjustment roller 620 at different positions in the second notches 611, the tension of the fabric can be readjusted.
[0063] To enable the tension adjustment roller 620 to move within the second notch 611, an adjustment member 630 is provided on one of the transverse plates 610, and the adjustment member 630 is located between the two transverse plates 610. The adjustment member 630 is connected to one end of the tension adjustment roller 610 to push the tension adjustment roller 620 to move within the second notch 611. It should be noted that the adjustment member 630 may include, but is not limited to, a driving cylinder.
[0064] like Figures 1 to 4 As shown, in some embodiments, the meter counting assembly 500 includes at least two meter counting rollers 510, which are mounted on the first transmission roller 411 and spaced apart. In one specific example, two meter counting rollers 510 are used to count the lengths of both sidewalls of the fabric. The consistency of the data from the two meter counting rollers 510 ensures stable fabric transport. If the data from the two meter counting rollers 510 differ, personnel can promptly adjust the corresponding structure to ensure stable fabric transport, thereby improving production efficiency.
[0065] An exemplary embodiment of the present application further provides a production device for functional sound-insulating soft window fabric, the production device including a discharging device for the functional sound-insulating soft window fabric described in any of the above embodiments. Based on this, the production device also has any of the beneficial effects of the discharging device, which will not be further described here.
[0066] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.
Claims
1. A discharging device for functional sound-insulating soft window fabric, characterized in that: include: Unloading rack, unloading assembly, pressing and transmission assembly and meter counting assembly; Along the conveying direction of the fabric, the unloading assembly is arranged at one end of the unloading rack; The pressing and transmitting assembly is arranged on the unwinding rack, is located downstream of the unwinding assembly, and is spaced apart from the unwinding assembly. The pressing and transmitting assembly is configured to drive the fabric to be flatly transmitted during the fabric transmission process. The meter counting component is arranged on the pressing and transmitting component, and is used for counting the length of the transmitted fabric.
2. The discharging device for the functional sound-insulating soft window fabric according to claim 1, characterized in that: The pressing and transmission assembly includes a flattening assembly and a driving member; The flattening assembly includes a first transmission roller and a pressing roller, both of which are rotatably arranged on the unwinding frame. The first transmission roller and the pressing roller are relatively arranged on the unwinding frame through a vertical plate. The fabric passes between the first transmission roller and the pressing roller to flatten the fabric. The driving member is arranged on the vertical plate, and an output end of the driving member is connected to the first transmission roller, so as to drive the first transmission roller to rotate through the driving member.
3. The discharging device for the functional sound-insulating soft window fabric according to claim 2, characterized in that: The leveling assembly further includes a second transmission roller; The second transmission roller is movably arranged on the material unwinding rack through a rotating plate, wherein the fabric passing between the first transmission roller and the pressing roller is wound around the second transmission roller so that the tension of the fabric can be preliminarily adjusted through the second transmission roller.
4. The discharging device for the functional sound-insulating soft window fabric according to claim 3, characterized in that: There are two rotating plates symmetrically arranged on the material unwinding rack, wherein the middle position of the rotating plate is rotatably connected to the material unwinding rack; The rotating plate is provided with a first notch along its length direction, and both ends of the second transmission roller are rotatably connected to the first notch on both sides.
5. The discharging device for the functional sound-insulating soft window fabric according to claim 4, characterized in that: The second transmission roller is provided with at least two transmission cylinders which are spaced apart from each other.
6. The discharging device for the functional sound-insulating soft window fabric according to claim 5, characterized in that: The discharging device also includes a tension adjustment component; The tension adjustment component is arranged on the two vertical plates that are symmetrically arranged, and the tension adjustment component is configured to readjust the tension of the fabric during the conveying process.
7. The discharging device for the functional sound-insulating soft window fabric according to claim 6, characterized in that: The tension adjustment assembly includes a transverse plate, a tension adjustment roller and an adjustment member; Two transverse plates are symmetrically arranged on the two vertical plates in a direction parallel to the horizontal plane, and the transverse plates are provided with second notches arranged along the length direction of the transverse plates; The two ends of the tension adjustment roller are rotatably connected to the two second notches arranged opposite to each other; The adjusting member is provided on one of the transverse plates and is located between the two transverse plates. The adjusting member is connected to one end of the tension adjusting roller to push the tension adjusting roller to move in the second notch. The fabric passing between the first transmission roller and the pressing roller is wound around the tension adjustment roller and then around the second transmission roller.
8. The discharging device for functional sound-insulating soft window fabric according to any one of claims 2 to 6, characterized in that: The meter counting assembly includes a meter counting roller; The number of the meter-counting rollers is at least two, and the two meter-counting rollers are sleeved on the first transmission roller and spaced apart.
9. The discharging device for functional sound-insulating soft window fabric according to any one of claims 1 to 6, characterized in that: Four mounting plates are provided at the bottom of the material placing rack.
10. A production device for functional sound-insulating soft window fabric, characterized in that: A material discharging device comprising the functional sound-insulating soft window fabric according to any one of claims 1 to 9.