Valve cover man-machine cooperation hoisting equipment for assembling large-diameter valve
By designing the valve cover human-machine collaborative lifting equipment and utilizing the combination of the lifting plate and clamping components, the problem of valve cover lifting tilt was solved, achieving stable lifting and efficient installation.
Patent Information
- Application Number
- CN202422652189.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-31
AI Technical Summary
During the assembly of large-diameter valves, the valve cover is prone to tilting during lifting, which increases the difficulty of installation and safety risks. It is difficult to effectively solve this problem with existing technologies.
A human-machine collaborative lifting equipment for valve cover for large-diameter valve assembly is designed, including a lifting plate, lifting ring, cross, hanging rod, clamping assembly and tightening assembly. Through the cooperation of tightening threaded rod and pressing down threaded rod, the valve cover can be stably clamped and positioned to avoid tilting.
It achieves stable clamping and positioning of valve covers with different diameters, reduces instability and safety risks during the lifting process, and improves installation efficiency.
Smart Images

Figure CN223372581U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of large-diameter valve production, in particular to human-machine collaborative lifting equipment for assembling valve covers of large-diameter valves. Background Art
[0002] When producing large-diameter valves, the valve cover, valve body, valve seat and other structures are all produced independently. After production, the staff use a crane with tools such as hooks and ropes to assemble the valves. During the assembly process, the staff need to first install the valve plate and valve stem into the valve body, and then install the valve cover on the upper part of the valve body. Finally, the remaining components are installed in sequence.
[0003] Because before installing the valve cover, the staff needs to first select one end of the wire rope, and then fix hooks on both ends of the wire rope. After the hooks are fixed, the staff will hang the hooks on the valve cover, and then hang the wire rope through the hooks on the external crane. After hanging, the staff can start the crane and slowly lift the valve cover through the crane. This lifting method can easily cause the lifted valve cover to be tilted, resulting in the valve stem being unable to align with the hole on the upper part of the valve cover during later assembly, increasing the overall installation difficulty. At the same time, it will also increase the instability and safety risks during the lifting process. Utility Model Content
[0004] In view of the deficiencies in the prior art, the present invention provides a human-machine collaborative lifting device for assembling a valve cover for a large-caliber valve, which solves the problems mentioned in the background art.
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] The human-machine collaborative lifting equipment for valve covers for assembling large-diameter valves includes a hanging plate; a hanging ring is fixedly connected to the middle of the top surface of the hanging plate, a cross is fixedly connected to the bottom surface of the hanging plate, a T-slot is provided on the bottom surface of the cross, and 4 groups of T-slots are provided. A hanging rod is slidably connected in the T-slot, a clamping assembly is installed on the bottom surface of the hanging rod, a tightening assembly is installed in the middle of the bottom surface of the cross, and one end of the tightening assembly is in contact with one side of the hanging rod; the clamping assembly includes a disc, the bottom surface of the hanging rod is rotatably connected to the disc, the bottom surface of the disc is fixedly connected to the hanging rod, the bottom surface of the hanging rod is fixedly connected to the support rod, the hanging rod and the support rod are T-shaped, a positioning component and a clamping component are respectively installed on both sides of the hanging rod, a locking component is installed on one side of the hanging rod, and one end of the locking component is in contact with the positioning component.
[0007] Furthermore, the tightening assembly includes a tightening threaded rod, the bottom surface of the cross is rotatably connected to the tightening threaded rod, the outer surface of the tightening threaded rod is threadedly connected to the height plate, the top surface of the height plate is rotatably connected to the connecting rod through a lug and a pin shaft, and a total of 4 groups of connecting rods are provided, and one end of the connecting rod is rotatably connected to the hanging rod through a lug and a pin shaft.
[0008] Furthermore, the clamping component includes a fixed block, one side of the suspension rod is fixedly connected to the fixed block, the internal thread of the fixed block is connected to the downward-pressing threaded rod, the bottom surface of the downward-pressing threaded rod is rotatably connected to the downward-pressing block, and one side of the downward-pressing block is in contact with the surface of the suspension rod.
[0009] Furthermore, the positioning component includes a dovetail groove, a dovetail groove is provided at the lower part of the other side of the boom, a positioning block is slidably connected inside the dovetail groove, a positioning column is fixedly connected to the bottom surface of the positioning block, and a locking block is fixedly connected to one side of the positioning block.
[0010] Furthermore, the positioning component also includes an extension block, the other side of the suspension rod is fixedly connected to the extension block, the bottom surface of the extension block is fixedly connected to a reset damping rod, and one end of the reset damping rod is fixedly connected to the positioning block.
[0011] Furthermore, the locking component includes a track, one side of the boom is fixedly connected to the track, the inner wall of the track is fixedly connected to a forward damping rod, one end of the forward damping rod is fixedly connected to a blocking block, the blocking block slides in the track, and one side of the blocking block is fixedly connected to a shift block.
[0012] The utility model provides a human-machine collaborative lifting device for bonnets used in large-caliber valve assembly. Compared with the existing technology, it has the following beneficial effects:
[0013] 1. By tightening the rotation of the threaded rod, the height plate will move downward, which will cause the four groups of connecting rods to shrink inward, thereby driving the four groups of hanging rods to move inward, so that valve covers of different diameters can be clamped and fixed.
[0014] 2. The pressing block is driven to move downward by the pressing threaded rod. As the pressing block moves downward, the periphery of the valve cover can be clamped and fixed by the supporting rod, which will also facilitate the subsequent lifting.
[0015] 3. When the positioning component is not in use, the blocking block can be used to block the locking block, so that the positioning column is away from the support rod, which makes it convenient to position and fix the valve cover later, so that the part that needs to be positioned is located between the positioning column and the support rod, so that the positioning column no longer blocks the valve cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 Shows a schematic diagram of the valve cover hoisting structure of the utility model;
[0018] Figure 2 Shows a schematic diagram of the overall structure of the utility model;
[0019] Figure 3 Shows a schematic structural diagram of the utility model from another perspective;
[0020] Figure 4 Shows a schematic structural diagram of the clamping assembly of the utility model;
[0021] Figure 5 Shows a schematic structural diagram of the clamping assembly of the utility model from another perspective;
[0022] Figure 6 Shows a schematic diagram of the valve cover structure of the utility model;
[0023] As shown in the figure: 1. Lifting plate; 2. Lifting ring; 3. Cross; 4. T-slot; 5. Hanging rod; 6. Clamping assembly; 61. Disc; 62. Lifting rod; 63. Support rod; 64. Positioning component; 641. Dovetail groove; 642. Positioning block; 643. Positioning column; 644. Locking block; 645. Extension block; 646. Reset damping rod; 65. Clamping component; 651. Fixed block; 652. Pressing threaded rod; 653. Pressing block; 66. Locking component; 661. Track; 662. Forward damping rod; 663. Blocking block; 664. Shifting block; 7. Tightening assembly; 71. Tightening threaded rod; 72. Height plate; 73. Connecting rod. DETAILED DESCRIPTION
[0024] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0025] Example 1
[0026] In order to solve the technical problems in the background technology, the following large-diameter valve bonnet human-machine collaborative lifting equipment is provided:
[0027] Combine Figures 1-6 As shown, the utility model provides a large-diameter valve assembly valve cover human-machine collaborative lifting equipment, including a hanging plate 1; a lifting ring 2 is fixedly connected to the middle of the top surface of the hanging plate 1, the top of the lifting ring is connected to the manipulator, the bottom surface of the hanging plate 1 is fixedly connected to a cross 3, the bottom surface of the cross 3 is provided with a T-slot 4, the T-slot 4 is provided with 4 groups, a hanging rod 5 is slidably connected in the T-slot 4, the bottom surface of the hanging rod 5 is installed with a clamping assembly 6, a tightening assembly 7 is installed in the middle of the bottom surface of the cross 3, and the tightening assembly One end of 7 contacts one side of the hanging rod 5; the clamping assembly 6 includes a disc 61, the bottom surface of the hanging rod 5 is rotatably connected to the disc 61, the bottom surface of the disc 61 is fixedly connected to the hanging rod 62, the bottom surface of the hanging rod 62 is fixedly connected to the supporting rod 63, the hanging rod 62 and the supporting rod 63 are T-shaped, and a positioning component 64 and a clamping component 65 are respectively installed on both sides of the hanging rod 62, and a locking component 66 is installed on one side of the hanging rod 62, and one end of the locking component 66 contacts the positioning component 64. The tightening assembly 7 includes a tightening threaded rod 71, the bottom surface of the cross 3 is rotatably connected to the tightening threaded rod 71, the outer surface of the tightening threaded rod 71 is threadedly connected to the height disk 72, the top surface of the height disk 72 is rotatably connected to the connecting rod 73 through a lug and a pin shaft, and a total of 4 groups of connecting rods 73 are provided, and one end of the connecting rod 73 is rotatably connected to the hanging rod 5 through a lug and a pin shaft.
[0028] By tightening the rotation of the threaded rod 71, the height plate 72 will be driven to move downward, which can cause the four groups of connecting rods 73 to shrink inward, thereby driving the four groups of hanging rods 5 to move inward, so as to achieve the clamping and fixation of valve covers of different diameters.
[0029] In this embodiment, the clamping component 65 includes a fixed block 651, one side of the suspension rod 62 is fixedly connected to the fixed block 651, the internal thread of the fixed block 651 is connected to the downward pressing threaded rod 652, the bottom surface of the downward pressing threaded rod 652 is rotatably connected to the downward pressing block 653, and one side of the downward pressing block 653 is in contact with the surface of the suspension rod 62.
[0030] The threaded rod 652 is pressed down to drive the pressing block 653 to move downward. When the pressing block 653 moves downward, the periphery of the valve cover can be clamped and fixed under the action of the supporting rod 63, which will also facilitate the subsequent lifting.
[0031] Example 2
[0032] like Figures 1-6 As shown, based on the above embodiment, this embodiment further provides the following content:
[0033] Positioning component 64 includes a dovetail groove 641 provided at the lower portion of the other side of suspension rod 62. A positioning block 642 is slidably connected within dovetail groove 641. A positioning post 643 is fixedly connected to the bottom surface of positioning block 642. A locking block 644 is fixedly connected to one side of positioning block 642. Positioning component 64 also includes an extension block 645 fixedly connected to the other side of suspension rod 62. A reset damping rod 646 is fixedly connected to the bottom surface of extension block 645. One end of reset damping rod 646 is fixedly connected to positioning block 642.
[0034] By inserting one end of the positioning column 643 into the bolt hole on the valve cover, the valve cover is positioned and fixed under the action of the supporting rod 63, thereby avoiding shaking during lifting.
[0035] Example 3
[0036] like Figures 1-6 As shown, based on the above embodiment, this embodiment further provides the following content:
[0037] The locking component 66 includes a track 661, one side of the suspension rod 62 is fixedly connected to the track 661, the inner wall of the track 661 is fixedly connected to the forward damping rod 662, one end of the forward damping rod 662 is fixedly connected to a blocking block 663, the blocking block 663 is located in the track 661 and slides, and one side of the blocking block 663 is fixedly connected to a shift block 664.
[0038] When the positioning component 64 is not in use, the locking block 644 can be blocked by the blocking block 663, so that the positioning column 643 is away from the support rod 63, which is convenient for positioning and fixing the valve cover later, so that the part that needs to be positioned is located between the positioning column 643 and the support rod 63, so that the positioning column 643 no longer blocks the valve cover.
[0039] The working principle and use process of this utility model:
[0040] In use:
[0041] When in use, first, the staff connects the device to the manipulator through the lifting ring 2 and chooses to use the clamping part 65 or the positioning part 64. When the positioning part 64 needs to be used, at this time, it is only necessary to rotate the lifting rod 62 so that the positioning part 64 faces the valve cover. At this time, the connection and tightening threaded rod 71 are rotated. As the tightening threaded rod 71 rotates, the height plate 72 is driven to move downward. As the height plate 72 moves downward, the four groups of connecting rods 73 are driven to retract inward, thereby driving the four groups of hanging rods 5 to slide in the T-slot 4. As the hanging rod 5 moves, the four groups of clamping assemblies 6 are brought close to each other. When one side of the lifting rod 62 contacts the edge that needs to be positioned, the rotation of the tightening threaded rod 71 is stopped. At this time, the staff pulls the dial block 664, and the dial block 664 will drive When the locking block 644 is in the state of being moved downwards, the locking block 644 is moved downwards, and the positioning post 643 is moved downwards, so that the positioning post 643 is inserted into the bolt hole on the valve cover. At this time, under the action of the supporting rod 63, the valve cover can be lifted to the ground, avoiding the tilting when lifting. When not in use, it is only necessary to pull the locking block 644 so that the locking block 644 drives the positioning post 643 to move upwards and separate from the valve cover, and at the same time, squeeze the reset damping rod 646, and finally pass over the blocking block 663 and be blocked by the blocking block 663.
[0042] When the positioning column 643 cannot be used later, at this time, the hanging rod 62 will be rotated so that the clamping part 65 is located on one side of the valve cover, and then, the threaded rod 71 will be rotated and tightened so that the four groups of hanging rods 62 are close to each other. At this time, one side of the hanging rod 62 will contact the surface of the valve cover, and the rotation of the tightening threaded rod 71 can be stopped. At this time, the downward pressing threaded rod 652 is rotated. As the downward pressing threaded rod 652 rotates, it will drive the downward movement of the pressing block 653, and the valve cover can be clamped under the action of the supporting rod 63, which facilitates the subsequent lifting.
[0043] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0044] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. Human-machine collaborative lifting equipment for bonnets used in large-caliber valve assembly, characterized by: It comprises a hanging plate (1); a hanging ring (2) is fixedly connected to the middle of the top surface of the hanging plate (1); a cross (3) is fixedly connected to the bottom surface of the hanging plate (1); a T-shaped slot (4) is provided on the bottom surface of the cross (3); four groups of T-shaped slots (4) are provided; a hanging rod (5) is slidably connected in the T-shaped slot (4); a clamping assembly (6) is installed on the bottom surface of the hanging rod (5); a tightening assembly (7) is installed in the middle of the bottom surface of the cross (3); one end of the tightening assembly (7) is in contact with one side of the hanging rod (5); The clamping assembly (6) includes a disc (61), the bottom surface of the hanging rod (5) is rotatably connected to the disc (61), the bottom surface of the disc (61) is fixedly connected to a suspension rod (62), the bottom surface of the suspension rod (62) is fixedly connected to a support rod (63), the suspension rod (62) and the support rod (63) are T-shaped, and a positioning component (64) and a clamping component (65) are respectively installed on both sides of the suspension rod (62), and a locking component (66) is installed on one side of the suspension rod (62), and one end of the locking component (66) is in contact with the positioning component (64).
2. The large-diameter valve bonnet human-machine collaborative lifting equipment according to claim 1 is characterized in that: The tightening assembly (7) includes a tightening threaded rod (71), the bottom surface of the cross (3) is rotatably connected to the tightening threaded rod (71), the outer surface of the tightening threaded rod (71) is threadedly connected to a height plate (72), the top surface of the height plate (72) is rotatably connected to a connecting rod (73) through a lug and a pin shaft, and a total of four groups of connecting rods (73) are provided, and one end of the connecting rod (73) is rotatably connected to a hanging rod (5) through a lug and a pin shaft.
3. The large-diameter valve bonnet human-machine collaborative lifting equipment according to claim 2, characterized in that: The clamping component (65) includes a fixed block (651), one side of the suspension rod (62) is fixedly connected to the fixed block (651), the internal thread of the fixed block (651) is connected to a downward pressing threaded rod (652), the bottom surface of the downward pressing threaded rod (652) is rotatably connected to a downward pressing block (653), and one side of the downward pressing block (653) is in contact with the surface of the suspension rod (62).
4. The large-diameter valve bonnet assembly human-machine collaborative lifting equipment according to claim 3, characterized in that: The positioning component (64) includes a dovetail groove (641), and a dovetail groove (641) is provided at the lower part of the other side of the suspension rod (62). A positioning block (642) is slidably connected inside the dovetail groove (641), a positioning column (643) is fixedly connected to the bottom surface of the positioning block (642), and a locking block (644) is fixedly connected to one side of the positioning block (642).
5. The large-diameter valve bonnet assembly human-machine collaborative lifting equipment according to claim 4, characterized in that: The positioning component (64) further includes an extension block (645), the other side of the suspension rod (62) is fixedly connected to the extension block (645), the bottom surface of the extension block (645) is fixedly connected to a reset damping rod (646), and one end of the reset damping rod (646) is fixedly connected to the positioning block (642).
6. The large-diameter valve bonnet assembly human-machine collaborative lifting equipment according to claim 5, characterized in that: The locking component (66) includes a track (661), one side of the suspension rod (62) is fixedly connected to the track (661), the inner wall of the track (661) is fixedly connected to a forward damping rod (662), one end of the forward damping rod (662) is fixedly connected to a blocking block (663), the blocking block (663) is located in the track (661) and slides, and one side of the blocking block (663) is fixedly connected to a shift block (664).