Quantitative filling machine for liquid disinfectant production

Abstract

The utility model relates to the technical field of disinfectant production and processing, and discloses a quantitative filling machine for liquid disinfectant production, which comprises a rack, a transmission component is mounted on the rack and used for transporting disinfectant packaging bottles, and a filling part, a filling control part and a spacing control part are mounted on the rack. According to the utility model, the stable hydraulic pressure is set, and the filling time is controlled, so that the quantitative filling of the disinfectant is realized; by arranging the conveying rollers, the disinfectant packaging bottles are automatically distributed and transferred at equal intervals, and the work efficiency is greatly improved in cooperation with the work of filling pieces; the filling piece and the filling control piece are linked, so that the matching degree among all parts can be improved, a PLC does not need to be independently arranged for control, and the input cost is reduced; and a second extrusion shaft and a second extrusion block are arranged, so that the filling head can be inserted into a bottle opening during filling, and the disinfectant is prevented from spilling during filling.

Description

Technical Field

[0001] The utility model relates to the technical field of disinfectant production and processing, in particular to a quantitative filling machine for the production of liquid disinfectant. Background Art

[0002] Glutaraldehyde-decylmethylammonium bromide solution is a commonly used chemical disinfectant, typically used to disinfect farms, public spaces, equipment, and hatching eggs. The main ingredients of this solution are glutaraldehyde and decanylmethylammonium bromide, both of which are effective disinfectants that can kill bacteria, viruses, and other microorganisms. To prepare the glutaraldehyde-decylmethylammonium bromide solution, glutaraldehyde solution, decanylmethylammonium bromide solution, and drinking water are typically added to a mixing drum in a ratio of 1:1:18, followed by bottling and quality inspection.

[0003] Common filling equipment is large in size and requires PLC program control when filling the solution, which results in high overall costs. Furthermore, during filling, the bottles need to be carefully sorted and organized, otherwise leakage may occur, which is extremely inconvenient. Furthermore, existing filling equipment requires the replacement of fixtures or limit devices of corresponding specifications when sorting bottles of different specifications, which is cumbersome and inefficient. Utility Model Content

[0004] The purpose of the utility model is to provide a quantitative filling machine for the production of liquid disinfectants, so as to solve the problems of leakage during filling and complicated arrangement in existing filling equipment.

[0005] The utility model is realized through the following technical solutions: A quantitative filling machine for producing liquid disinfectants, comprising a frame, a transmission assembly for transporting disinfectant bottles mounted on the frame, a filling component, a filling control component, and a spacing control component mounted on the frame; the filling component comprises a liquid storage tank mounted on the frame, the liquid storage tank being connected to a main drainage pipe, the main drainage pipe being connected to a secondary drainage pipe, and the secondary drainage pipe being provided with a filling head; the filling control component comprises a transmission shaft mounted on the frame, a first extrusion block being mounted on the transmission shaft, and a valve slidably connected to the main drainage pipe, the valve being connected to a first extrusion shaft, the first extrusion shaft and the first extrusion block forming a cooperation, the valve realizing blocking and conducting the secondary drainage pipe between the main drainage pipe; the spacing control component comprises a conveying roller and an adjusting baffle mounted on the frame, the disinfectant bottles being located between the conveying roller and the adjusting baffle; when the conveying roller is driven, the conveying roller cooperates with the adjusting baffle to drive the disinfectant bottles to move, and the spiral grooves on the conveying roller are used to realize equal spacing distribution of the disinfectant bottles.

[0006] In order to better realize the present utility model, further, the transmission shaft and the conveying roller are connected through a transmission member, and the transmission member includes a toggle lever and an intermittent drive disk installed on the transmission shaft, and also includes a driven disk installed on the frame, a worm is installed on the driven disk, and a worm wheel is installed on the conveying roller, and the worm is meshed with the worm wheel.

[0007] In order to better realize the present invention, further, a second extrusion block is installed on the transmission shaft, the second extrusion shaft is slidably connected to the frame, a synchronization rod is installed on the second extrusion shaft, the synchronization rod is connected to the filling head, and the second extrusion shaft is matched with the second extrusion block.

[0008] In order to better realize the present utility model, further, the transmission component includes a conveying shaft rotatably connected to the frame, a conveying motor is installed on the frame, multiple conveying shafts are sleeved with conveyor belts, the conveying motor is transmission-connected to a conveying shaft, and a belt is sleeved between a conveying shaft and the transmission shaft.

[0009] In order to better realize the present utility model, further, an adjusting cylinder is installed on the frame, and the adjusting baffle is installed on the adjusting cylinder.

[0010] In order to better realize the present invention, further, a retracting baffle is rotatably connected to the frame.

[0011] In order to better realize the present invention, further, the feed end of the conveying roller is provided with a conical surface with an angle α with its axis.

[0012] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0013] (1) The utility model realizes quantitative filling of disinfectant by setting a stable hydraulic pressure and controlling the filling time; by setting a conveying roller, it realizes automatic equal-spaced distribution and transfer of disinfectant packaging bottles, cooperates with the filling operation, and greatly improves the operation efficiency;

[0014] (2) The utility model can improve the coordination between the various components by linking the filling parts with the filling control parts, eliminating the need for separate PLC control and reducing investment costs;

[0015] (3) The utility model provides a second extrusion shaft and a second extrusion block so that the filling head can be inserted into the bottle mouth during filling, thereby preventing the disinfectant from spilling out during filling. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2This is a schematic diagram of the overall structure of the utility model from a top view.

[0018] Figure 3 It is a schematic diagram of the filling parts and transmission components structure.

[0019] Figure 4 Schematic diagram of the filling part structure.

[0020] Figure 5 It is a cross-sectional view of the filling part structure.

[0021] Figure 6 This is a schematic diagram of the filling control component structure.

[0022] Figure 7 Schematic diagram of the conveyor roller structure.

[0023] Figure 8 Schematic diagram of folding and adjusting the baffle structure.

[0024] Among them: 101-frame; 102-liquid storage tank; 103-conveyor belt; 104-folding baffle; 105-adjusting baffle; 106-conveyor roller; 107-drainage main pipe; 108-drainage auxiliary pipe; 109-filling head; 110-belt; 111-conveyor motor; 112-conveyor shaft; 113-adjusting cylinder; 114-first extrusion shaft; 115-second extrusion shaft; 116-drive shaft; 117-second extrusion block; 118-first extrusion block; 119-synchronizing rod; 120-valve; 121-intermittent driving disk; 122-driven disk; 123-worm; 124-worm wheel; 125-toggle rod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0027] Example 1:

[0028] This embodiment provides a quantitative filling machine for liquid disinfectant production, specifically Figure 1-Figure 5 As shown, it includes a frame 101, on which a transmission component is installed for transporting disinfectant packaging bottles, and on which a filling part, a filling control part, and a spacing control part are installed.

[0029] The filling unit includes a liquid storage tank 102 mounted on a frame 101. The liquid storage tank 102 is connected to a main liquid discharge pipe 107, which is connected to a secondary liquid discharge pipe 108. A filling head 109 is provided on the secondary liquid discharge pipe 108. The main liquid discharge pipe 107 is connected to the liquid storage tank 102 and the secondary liquid discharge pipe 108. A pump body is provided in the liquid storage tank 102, and the output end of the pump body is connected to the main liquid discharge pipe 107. The pump body pumps the disinfectant into the main liquid discharge pipe 107. When the main liquid discharge pipe 107 is not discharging, the disinfectant in the main liquid discharge pipe 107 is kept at a stable pressure.

[0030] The filling control component includes a transmission shaft 116 mounted on the frame 101, and a first extrusion block 118 is fixedly connected to the transmission shaft 116. It also includes a valve 120 slidably connected to the drainage main pipe 107, and the first extrusion shaft 114 is fixedly connected to the valve 120. When the transmission shaft 116 is driven, the transmission shaft 116 drives the first extrusion block 118 to rotate synchronously. When the first extrusion block 118 rotates to face away from the first extrusion shaft 114, due to the pressure of the disinfectant in the drainage main pipe 107, the disinfectant will push the valve 120 to move horizontally toward the first extrusion block 118, so that the first extrusion shaft 114 presses on the first extrusion block 118. At this time, the valve 120 will not block the drainage main pipe 107 and the drainage auxiliary pipe 108, so that the disinfectant can be discharged from the drainage main pipe 107. 07 enters the drainage sub-pipe 108 and is then discharged from the filling head 109 into the disinfectant packaging bottle; when the first extrusion block 118 rotates to face the first extrusion shaft 114, the first extrusion shaft 114 is squeezed by the first extrusion block 118, and the valve 120 overcomes the pressure of the disinfectant and moves laterally away from the first extrusion block 118. At this time, the valve 120 blocks the drainage main pipe 107 from the drainage sub-pipe 108, preventing the disinfectant from flowing from the drainage main pipe 107 to the drainage sub-pipe 108. Because the drainage main pipe 107 has stable hydraulic pressure provided by the pump body and the speed of the transmission shaft 116 is stable, that is, the time it takes for the disinfectant to flow from the drainage main pipe 107 to the drainage sub-pipe 108 is stable, thus achieving the purpose of controlling the filling time and thus realizing quantitative filling of the disinfectant.

[0031] The spacing control component includes a conveyor roller 106 and an adjustment baffle 105 mounted on the frame 101, with the disinfectant bottles positioned between the conveyor roller 106 and the adjustment baffle 105. When the conveyor roller 106 is driven, it cooperates with the adjustment baffle 105 to move the disinfectant bottles. The spiral grooves on the conveyor roller 106 ensure that the disinfectant bottles are evenly spaced and transferred.

[0032] When the disinfectant bottle moves to the bottom of the filling head 109, the conveying roller 106 stops rotating. At this time, the valve 120 is in the state of connecting the main drainage pipe 107 and the auxiliary drainage pipe 108, and the disinfectant begins to be filled into the disinfectant bottle. When the valve 120 blocks the main drainage pipe 107 and the auxiliary drainage pipe 108, the disinfectant bottle starts to move horizontally again under the operation of the conveying roller 106, and this cycle is repeated to achieve continuous quantitative filling.

[0033] By setting a stable hydraulic pressure and controlling the filling time, quantitative filling of the disinfectant can be achieved; by setting the conveying roller 106, the equal-spaced distribution and transfer of the disinfectant packaging bottles can be automatically achieved, coordinating with the filling operation, and greatly improving the operation efficiency.

[0034] Example 2:

[0035] This embodiment is further expanded on the basis of embodiment 1. Figure 6 As shown, the transmission shaft 116 and the conveying roller 106 are connected via a transmission member, and the transmission member includes a toggle lever 125 fixedly mounted on the transmission shaft 116, an intermittent driving disk 121, and a driven disk 122 rotatably mounted on the frame 101, a worm 123 fixedly mounted on the driven disk 122, and a worm gear 124 fixedly mounted on the conveying roller 106, and the worm 123 is engaged with the worm gear 124.

[0036] When the drive shaft 116 rotates, it drives the intermittent drive disc 121 and the toggle lever 125 to rotate. When the intermittent drive disc 121 engages with the driven disc 122, the intermittent drive disc 121 limits the position of the driven disc 122. At this point, the driven disc 122 cannot rotate, and therefore the conveyor roller 106 cannot rotate. At this point, the multiple disinfectant bottles will not move. Simultaneously, the filling head 109 begins filling them. When the toggle lever 125 engages with the driven disc 122, it causes the driven disc 122 to rotate 90 degrees. At this point, the driven disc 122 drives the worm gear 124 via the worm 123, which in turn drives the conveyor roller 106 to rotate synchronously one full revolution. Each full revolution of the conveyor roller 106 causes the disinfectant bottles to advance one unit. When the driven disc 122 begins to rotate, disinfectant no longer flows from the filling head 109.

[0037] By linking the filling parts with the filling control parts, the coordination between the components can be improved, eliminating the need to set up a separate PLC control and reducing investment costs.

[0038] The other parts of this embodiment are the same as those of the above embodiment and will not be described in detail.

[0039] Example 3:

[0040] This embodiment is further expanded on the basis of embodiment 2. Figure 4 As shown, a second extrusion block 117 is installed on the transmission shaft 116, and a second extrusion shaft 115 is slidably connected to the frame 101. A synchronization rod 119 is installed on the second extrusion shaft 115, and the synchronization rod 119 is connected to the filling head 109. The second extrusion shaft 115 is matched with the second extrusion block 117, and the filling head 109 is slidably connected to the drainage auxiliary pipe 108.

[0041] When the valve 120 blocks the main drainage pipe 107 and the auxiliary drainage pipe 108, the second extrusion block 117 lifts the second extrusion shaft 115 to facilitate the movement of the disinfectant packaging bottle. When the valve 120 connects the main drainage pipe 107 and the auxiliary drainage pipe 108, the second extrusion block 117 faces away from the second extrusion shaft 115. At this time, the second extrusion shaft 115 moves downward under the action of gravity, and the filling head is inserted into the bottle mouth of the disinfectant packaging bottle stopped just below it, so as to prevent the disinfectant from spilling during filling.

[0042] The other parts of this embodiment are the same as those of the above embodiment and will not be described in detail.

[0043] Example 4:

[0044] This embodiment is further expanded on the basis of embodiment 3. Figure 3 、 Figure 8 As shown, the transmission component includes a conveying shaft 112 rotatably connected to the frame 101, a conveying motor 111 is installed on the frame 101, and a plurality of conveying shafts 112 are sleeved with conveyor belts 103. The conveying motor 111 is transmission-connected to a conveying shaft 112, and a belt 110 is sleeved between a conveying shaft 112 and the transmission shaft 116.

[0045] When the conveying motor 111 is started, the conveying motor 111 drives the conveying shaft 112, and the conveying shaft 112 drives the conveyor belt 103 to convey the disinfectant packaging bottles. At the same time, the conveying shaft 112 drives the transmission shaft 116 through the belt 110 to operate, centrally distributing the power source, reducing the number of motors, and reducing manufacturing costs.

[0046] The other parts of this embodiment are the same as those of the above embodiment and will not be described in detail.

[0047] Example 5:

[0048] This embodiment is further expanded on the basis of the above embodiment. Figure 8 As shown, an adjusting cylinder 113 is installed on the frame 101 , and the adjusting baffle 105 is installed on the adjusting cylinder 113 .

[0049] By controlling the extension and contraction of the regulating cylinder 113, the regulating baffle 105 always limits the position of the disinfectant packaging bottles. That is, by setting the regulating cylinder 113, the filling control component can distribute and transfer disinfectant packaging bottles of different specifications at equal intervals.

[0050] The other parts of this embodiment are the same as those of the above embodiment and will not be described in detail.

[0051] Example 6:

[0052] This embodiment is further expanded on the basis of the above embodiment. Figure 1 As shown, a retracting baffle 104 is rotatably connected to the frame 101 .

[0053] By controlling the offset of the retracting baffle 104, the disinfectant packaging bottles on the conveyor belt 103 are moved closer to the feeding end of the conveyor roller 106, thereby preventing some disinfectant packaging bottles from being stuck.

[0054] The other parts of this embodiment are the same as those of the above embodiment and will not be described in detail.

[0055] Example 7:

[0056] This embodiment is further expanded on the basis of the above embodiment. Figure 7 As shown, the feed end of the conveying roller 106 is provided with a conical surface with an angle α with its axis, and the angle α ranges from 10° to 30°.

[0057] By setting α, the feeding end of the conveying roller 106 can facilitate the entry of the disinfectant packaging bottles, thereby preventing the disinfectant packaging bottles from getting stuck.

[0058] The other parts of this embodiment are the same as those of the above embodiment and will not be described in detail.

[0059] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the scope of protection of the present invention.

Claims

1. A quantitative filling machine for liquid disinfectant production, characterized by: The machine comprises a frame (101), a transmission assembly is mounted on the frame (101) for transporting disinfectant packaging bottles, and a filling component, a filling control component, and a spacing control component are mounted on the frame (101); The filling component comprises a liquid storage tank (102) mounted on a frame (101), the liquid storage tank (102) being connected to a main liquid discharge pipe (107), the main liquid discharge pipe (107) being connected to a secondary liquid discharge pipe (108), and a filling head (109) being provided on the secondary liquid discharge pipe (108); The filling control component includes a transmission shaft (116) mounted on the frame (101), a first extrusion block (118) mounted on the transmission shaft (116), and a valve (120) slidably connected to the drainage main pipe (107), the valve (120) being connected to the first extrusion shaft (114), the first extrusion shaft (114) and the first extrusion block (118) forming a match, and the valve (120) realizing the blocking and conduction of the drainage auxiliary pipe (108) between the drainage main pipe (107); The spacing control member comprises a conveying roller (106) and an adjusting baffle (105) mounted on a frame (101), and the disinfectant packaging bottles are located between the conveying roller (106) and the adjusting baffle (105); when the conveying roller (106) is driven, the conveying roller (106) cooperates with the adjusting baffle (105) to drive the disinfectant packaging bottles to move, and the spiral groove on the conveying roller (106) is used to achieve equal spacing distribution of the disinfectant packaging bottles.

2. A quantitative filling machine for liquid disinfectant production according to claim 1, characterized in that: The transmission shaft (116) and the conveying roller (106) are connected to each other via a transmission member, wherein the transmission member includes a toggle lever (125) mounted on the transmission shaft (116), an intermittent drive disk (121), and a driven disk (122) mounted on the frame (101). A worm (123) is mounted on the driven disk (122). A worm wheel (124) is mounted on the conveying roller (106), and the worm (123) is meshed with the worm wheel (124).

3. A quantitative filling machine for liquid disinfectant production according to claim 2, characterized in that: A second extrusion block (117) is mounted on the transmission shaft (116), the frame (101) is slidably connected to the second extrusion shaft (115), a synchronization rod (119) is mounted on the second extrusion shaft (115), the synchronization rod (119) is connected to the filling head (109), and the second extrusion shaft (115) is matched with the second extrusion block (117).

4. A quantitative filling machine for liquid disinfectant production according to claim 3, characterized in that: The transmission assembly includes a conveying shaft (112) rotatably connected to a frame (101), a conveying motor (111) is mounted on the frame (101), a plurality of conveying shafts (112) are sleeved with conveyor belts (103), the conveying motor (111) is transmission-connected to a conveying shaft (112), and a belt (110) is sleeved between a conveying shaft (112) and the transmission shaft (116).

5. The quantitative filling machine for liquid disinfectant production according to claim 1, characterized in that: An adjusting cylinder (113) is mounted on the frame (101), and the adjusting baffle (105) is mounted on the adjusting cylinder (113).

6. A quantitative filling machine for liquid disinfectant production according to claim 1, characterized in that: A retracting baffle (104) is rotatably connected to the frame (101).

7. The quantitative filling machine for liquid disinfectant production according to claim 1, characterized in that: The feed end of the conveying roller (106) is provided with a conical surface with an angle α with its axis.

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