Stacked screw sludge dewatering machine

By introducing infrared moisture and laser distance detectors and buffer components into the spiral sludge dewatering machine, the problem of untimely sludge moisture monitoring is solved, and the dewatering efficiency and the integrity and flexibility of sludge collection are improved.

CN223372953UActive Publication Date: 2025-09-23JIANGSU RUKE ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202422742387.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-23
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The existing screw press sludge dewatering machine is unable to monitor the moisture content and discharge status of the sludge in a timely manner, resulting in a decrease in dewatering efficiency.

Method used

The spiral sludge dewatering machine is equipped with an infrared moisture detector and an infrared laser distance detector. Combined with the buffer component and the conveyor belt, it monitors the moisture content and accumulation of the sludge in real time, and slows down the falling speed of the sludge through the buffer component to ensure that the sludge is collected in an orderly manner.

Benefits of technology

It realizes real-time monitoring and control of the sludge dewatering process, improves the dewatering efficiency and the integrity of sludge collection, reduces the possibility of equipment damage, enhances the cleanliness of the working environment and the flexibility of sludge treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stacked screw sludge dewatering machine which comprises a dewatering machine body and a sludge outlet formed in one end of the dewatering machine body, and further comprises a conveying belt arranged at the lower end of the sludge outlet, supporting frames arranged on the two sides of the conveying belt, a sliding plate connected with the supporting frames in a sliding mode, a first detector installed on the sliding plate and a buffering component. According to the sludge dewatering machine, information such as the moisture content of sludge and the accumulation condition of the sludge on the conveying belt can be accurately obtained in real time, the state of the dewatering machine can be monitored in time according to the moisture content, and the sludge dewatering machine is high in practicability and high in practicability. According to the sludge dewatering treatment system, the operation effect and quality of the whole sludge dewatering treatment system are improved, by arranging the conveying belt and the collecting box, the problem that sludge disintegrating slag is scattered and difficult to collect in a centralized mode due to the fact that the sludge discharging opening is suspended is solved, the dewatered sludge can be orderly collected into the collecting box, and the collecting efficiency and convenience are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sewage treatment, in particular to a screw press sludge dewatering machine. Background Art

[0002] The laminated spiral sludge dewatering machine is a water treatment equipment widely used in municipal sewage treatment projects as well as petrochemical, light industry, chemical fiber, papermaking, pharmaceutical, leather and other industrial industries.

[0003] The main body of the dehydrator spiral stack is a filtering device formed by a fixed ring and a movable ring stacked on each other into a cylinder, with a spiral shaft passing through it. Because the inner diameter of the spiral shaft is larger than that of the movable ring, the rotation of the spiral shaft drives the movable ring to move in a circular motion to prevent blockage. The gap between the fixed ring and the movable ring gradually becomes smaller from the concentration section to the dehydration section along the direction of the mud cake outlet. After the sludge is concentrated by gravity in the concentration section, it is transported to the dehydration section and forced dehydration is achieved under the action of the internal pressure generated by the back pressure plate at the discharge outlet.

[0004] However, the existing spiral press sludge dewatering machine cannot monitor the moisture in the sludge after it is discharged, so that the abnormality of the dewatering machine cannot be detected in time, resulting in a decrease in the working efficiency of the dewatering machine. Utility Model Content

[0005] The purpose of the utility model is to provide a screw press sludge dewatering machine to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a spiral stacked sludge dewatering machine, comprising a dewatering machine body and a mud outlet provided at one end of the dewatering machine body, and also comprising a conveyor belt provided at the lower end of the mud outlet, a support frame placed on both sides of the conveyor belt, a slide slidingly connected to the support frame, a detector installed on the slide, and a buffer member, the upper end of the slide is fixedly connected to the output shaft of the cylinder, and the upper end of the cylinder is fixedly connected to the top of the support frame.

[0007] 2. In a preferred embodiment: the support frame is U-shaped, and the lower end of the slide is fixedly connected to the second detector.

[0008] 3. In a preferred embodiment: the first detector is an infrared moisture detector, and the second detector is an infrared laser distance detector.

[0009] 4. In a preferred embodiment: a collecting box is provided on the side of the conveyor belt away from the dehydrator body, and a pouring plate is fixedly connected to the upper end of the collecting box.

[0010] 5. In a preferred embodiment: the upper end of the pouring plate is located below one side of the conveyor belt, and the bottom end of the collecting box is provided with a universal wheel.

[0011] 6. In a preferred embodiment: the buffer component includes a motor, a drive shaft and a buffer plate, the lower end of the mud outlet is fixedly connected to the fixed plate, the motor is installed at one end of the fixed plate, the output shaft of the motor is fixedly connected to the drive shaft, the drive shaft is rotatably connected to the fixed plate, and the buffer plate is fixedly connected to the outer wall of the drive shaft.

[0012] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0013] 1. The utility model is equipped with an infrared moisture detector and an infrared laser distance detector, which can accurately obtain information such as the moisture content of the sludge and the accumulation situation on the conveyor belt in real time, providing strong data support for the optimization and control of the sludge treatment process, and can timely monitor the status of the dehydrator according to the moisture content, which helps to improve the operation effect and quality of the entire sludge dewatering treatment system. By setting up a conveyor belt and a collection box, the problem of the sludge discharge outlet being suspended, resulting in the sludge debris being scattered and difficult to collect in a centralized manner, is solved, so that the dehydrated sludge can be collected in the collection box in an orderly manner, thereby improving the collection efficiency and convenience.

[0014] 2. The utility model effectively slows down the falling speed of sludge by setting up the buffer component, reduces the possibility of sludge splashing and scattering, further ensures the integrity of sludge collection and the cleanliness of the working environment, and at the same time, is also beneficial to protect equipment components such as conveyor belts, and can effectively solve the problem that the mud cake has a large impact on the conveyor belt and is prone to damage, thereby extending its service life.

[0015] 3. The utility model makes the collection box have good maneuverability through the universal wheel design at the bottom of the collection box. It can flexibly adjust its position according to the actual site and work requirements, facilitate the timely transportation and subsequent treatment of the collected sludge, and improve the flexibility and efficiency of the entire sludge treatment work. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of the device of the utility model;

[0018] Figure 2 This is a schematic diagram of a partial cross-sectional structure of the device of the utility model;

[0019] In the figure: 1. Dehydrator body; 2. Conveyor belt; 3. Support frame; 4. Slide plate; 5. Detector 1; 6. Cylinder; 7. Detector 2; 8. Collection box; 9. Discharge plate; 10. Motor; 11. Drive shaft; 12. Buffer plate; 13. Fixed plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-Figure 2 The utility model provides a technical solution: a spiral sludge dewatering machine, comprising a dewatering machine body 1 and a mud outlet provided at one end of the dewatering machine body 1, a conveyor belt 2 provided at the lower end of the mud outlet, support frames 3 placed on both sides of the conveyor belt 2, a slide 4 slidably connected to the support frame 3, a detector 5 installed on the slide 4 and a buffer component, the upper end of the slide 4 is fixedly connected to the output shaft of the cylinder 6, and the upper end of the cylinder 6 is fixedly connected to the top of the support frame 3.

[0022] After the dewatering machine body 1 of the spiral sludge dewatering machine has dewatered the sludge, the sludge is discharged from the sludge outlet. At this time, the motor 10 drives the drive shaft 11 to rotate, driving the buffer plate 12 to rotate a certain angle, which plays a buffering role on the discharged sludge, preventing the sludge from falling directly and quickly and scattering. The sludge falls on the conveyor belt 2, and the conveyor belt 2 transmits the sludge. The infrared moisture detector on the slide plate 4 can detect the moisture content of the sludge on the conveyor belt 2 in real time, and provide data for subsequent processing or analysis. At the same time, the infrared laser distance detector at the lower end of the slide plate 4 can detect the accumulation height of the sludge on the conveyor belt 2, etc. When it is detected that the accumulation height is too high or other abnormal conditions are detected, timely adjustments can be made, such as controlling the speed of the conveyor belt 2 or taking corresponding treatment measures, or timely adjusting the height of the detection window of the infrared moisture detector from the sludge so that the distance between the two is between 10 and 30 The sludge on the conveyor belt 2 is transported to the end of the conveyor belt 2 as the conveyor belt 2 runs, and falls smoothly into the collecting box 8 under the guidance of the pouring plate 9. The universal wheels at the bottom of the collecting box 8 allow the collecting box 8 to be flexibly moved according to actual needs, making it convenient for the collected sludge to be subsequently processed or transported.

[0023] The support frame 3 is U-shaped, and the lower end of the slide plate 4 is fixedly connected to a detector 7.

[0024] The detector 1 5 is an infrared moisture detector, and the detector 2 7 is an infrared laser distance detector.

[0025] A collecting box 8 is provided on the side of the conveyor belt 2 away from the dehydrator body 1 , and a pouring plate 9 is fixedly connected to the upper end of the collecting box 8 .

[0026] The upper end of the pouring plate 9 is located below one side of the conveyor belt 2, and the bottom end of the collecting box 8 is provided with a universal wheel.

[0027] The buffer component includes a motor 10, a drive shaft 11 and a buffer plate 12. The lower end of the mud outlet is fixedly connected to a fixed plate 13. The motor 10 is installed on one end of the fixed plate 13. The output shaft of the motor 10 is fixedly connected to the drive shaft 11. The drive shaft 11 is rotatably connected to the fixed plate 13. The buffer plate 12 is fixedly connected to the outer wall of the drive shaft 11.

[0028] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A spiral sludge dewatering machine, comprising a dewatering machine body (1) and a mud outlet provided at one end of the dewatering machine body (1), characterized in that: The invention also includes a conveyor belt (2) provided at the lower end of the mud outlet, support frames (3) placed on both sides of the conveyor belt (2), a slide plate (4) slidably connected to the support frame (3), a detector (5) installed on the slide plate (4), and a buffer member, wherein the upper end of the slide plate (4) is fixedly connected to the output shaft of the cylinder (6), and the upper end of the cylinder (6) is fixedly connected to the top end of the support frame (3).

2. The screw press sludge dewatering machine according to claim 1, characterized in that: The support frame (3) is U-shaped, and the lower end of the slide plate (4) is fixedly connected to a second detector (7).

3. The screw press sludge dewatering machine according to claim 2, characterized in that: The detector 1 (5) is an infrared moisture detector, and the detector 2 (7) is an infrared laser distance detector.

4. The screw press sludge dewatering machine according to claim 1, characterized in that: A collecting box (8) is provided on the side of the conveyor belt (2) away from the dehydrator body (1), and a pouring plate (9) is fixedly connected to the upper end of the collecting box (8).

5. The screw press sludge dewatering machine according to claim 4, characterized in that: The upper end of the pouring plate (9) is located below one side of the conveyor belt (2), and the bottom end of the collecting box (8) is provided with a universal wheel.

6. The screw press sludge dewatering machine according to claim 1, characterized in that: The buffer component comprises a motor (10), a drive shaft (11) and a buffer plate (12); the lower end of the mud outlet is fixedly connected to a fixed plate (13); the motor (10) is mounted on one end of the fixed plate (13); the output shaft of the motor (10) is fixedly connected to the drive shaft (11); the drive shaft (11) is rotatably connected to the fixed plate (13); and the buffer plate (12) is fixedly connected to the outer wall of the drive shaft (11).