High-floating-rate glass bead preparation mechanism

Abstract

The utility model provides a high floating rate glass bead preparation mechanism, belongs to material manufacture technical field, including the gutter channel, be equipped with the vibration mechanism in the gutter channel, the vibration mechanism includes: first deformation plate, second deformation plate, solid plate and first screen mesh, the opposite side of first deformation plate is fixedly connected with first fixed block, and the first fixed block is connected with the second deformation plate. Second fixing blocks are fixedly connected to the opposite sides of the second deformation plates, first deformation plates are fixedly connected between the first fixing blocks and the second fixing blocks, and the solid plate is fixedly connected between the second fixing blocks. By arranging the uniform vibrating mechanism, a first screen is arranged in a flowing water body, molten and cooled glass beads can be conveniently vibrated and uniformly vibrated, the risk of accumulation is avoided to a certain extent, the bottoms of a first groove and a third groove are set to have slight slopes, and the first groove and the third groove with slight slopes at the bottoms of the inner walls are combined, so that the uniform vibrating effect is achieved. The glass beads can be fully cooled and transferred at the same time, and blockage is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of material production, in particular to a high-floating-rate glass microbead preparation mechanism. Background Art

[0002] Glass microspheres are a new type of material developed in recent years with a wide range of uses and special properties. This product has the advantages of light weight, low thermal conductivity, high strength, and good chemical stability. Its surface has been specially treated to have oleophilic and hydrophobic properties, making it very easy to disperse in organic material systems. Glass microspheres are used in rust removal of aerospace machinery, and in the night-time reflective devices of zebra crossings, no-parking lines, and double yellow lines on urban traffic roads, as well as in the night-time reflective devices of traffic signs.

[0003] During the cooling process of glass microbead preparation, beads that naturally fall into the coolant will accumulate. The accumulated glass beads may get stuck. If there are too many accumulations, it will form an obstacle, which will seriously affect the transportation and transfer of the glass microbeads. In addition, in the process of transferring the beads out of the coolant, due to the presence of liquid, it is not convenient to use a transmission belt transportation method. When a mechanical automatic scooping method is used, the scooping component will be in the rising process, and the continuously moving beads will accumulate below the scooping area, making it impossible for the scooping net to automatically remove the beads. Utility Model Content

[0004] In order to make up for the above deficiencies, the present invention provides a high-floating-rate glass microbead preparation mechanism that overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a high-floating-rate glass microbead preparation mechanism, comprising a water flow trough, wherein a vibration mechanism is provided in the water flow trough;

[0007] The vibration mechanism comprises:

[0008] a first deformable plate, wherein opposite sides of the first deformable plate are fixedly connected to first fixing blocks;

[0009] a second deformable plate, wherein a second fixing block is fixedly connected to an opposite side of the second deformable plate, and a first deformable plate is fixedly connected between the first fixing block and the second fixing block;

[0010] A solid plate, the solid plate being fixedly connected between the second fixing blocks, and the front and rear sides of the solid plate being fixedly connected to third fixing blocks;

[0011] The first screen is fixedly connected to the front and rear sides of the first screen with a fourth fixing block, and a second deformation plate is fixedly connected between the third fixing block and the fourth fixing block.

[0012] In one embodiment of the present invention, a dual-axis motor is fixedly connected to one side of the top of the solid plate, the output shaft of the dual-axis motor is fixedly connected to a bidirectional shaft, the end of the bidirectional shaft is fixedly connected to an eccentric wheel, and a circular mounting plate is fixedly connected to one side of the top of the first screen, and a deflection plate is provided between the center of the circular mounting plate and the non-center part of the eccentric wheel through a movable shaft.

[0013] In one embodiment of the present utility model, the water flow trough includes a first trough, a second trough and a third trough, the vibration mechanism is arranged in the first trough, the top of the trough plate of the first trough is fixedly connected to the perforated plate, the top of the perforated plate is fixedly connected to the fixed plate, and the first fixed block is fixedly installed around the bottom of the fixed plate.

[0014] In one embodiment of the present invention, a water inlet is provided on a side of the first trough, and a water outlet is provided on a side of the third trough.

[0015] In one embodiment of the present invention, a scooping mechanism is provided in the third groove, and the scooping mechanism includes a side mounting plate, and a first slotted block and a second slotted block are fixedly mounted on one side and the bottom of the opposite side of the side mounting plate respectively.

[0016] In one embodiment of the present utility model, a first tooth plate is inserted into the first slotted block, a first limiting bar is fixedly connected to the side of the first tooth plate, the first tooth plate is movably connected to the first slotted block through the first limiting bar, and a second screen is fixedly connected to the bottom of the first tooth plate.

[0017] In one embodiment of the present invention, a second tooth plate is inserted into the second slotted block, a second limiting bar is fixedly connected to the side of the second tooth plate, the second tooth plate is movably connected to the second slotted block through the second limiting bar, and a baffle is fixedly connected to the bottom of the second tooth plate.

[0018] In one embodiment of the present invention, a central shaft is movably provided on the upper portion of the side mounting plate through a bearing connector, both ends of the central shaft are fixedly connected with symmetrical gears, one end of the symmetrical gear is fixedly connected with a driven gear through a connecting shaft, a servo motor is installed on the side of the side mounting plate through a connector, and a driving gear is installed on the output shaft of the servo motor through a connecting shaft, and the driving gear is meshed with the driven gear.

[0019] The utility model provides a high-floating-rate glass microbead preparation mechanism, which has the following beneficial effects:

[0020] 1. By setting up a vibration mechanism and placing the first screen in the flowing water, it is convenient to shake and shake the glass beads that are cooled after melting, which avoids the risk of accumulation to a considerable extent. The bottom of the first and third troughs is set to be slightly sloped. Combined with the first and third troughs with slightly sloped inner wall bottoms, it can fully ensure that the glass beads are transferred while cooling to avoid blockage.

[0021] 2. By setting up a scooping mechanism, when the first tooth plate rises, the second tooth plate will drop the same distance. Overall, when the second screen lifts the beads inside it, the baffle blocks the transfer of glass beads. The two move in conjunction. When the baffle completely presses the bottom plate of the second groove, the uppermost surface of the second screen moves to the bottom of the inner wall of the second groove. At this time, the external screen placed in the second screen in advance can be taken out, and there is no excess material under the flag. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 It is a structural diagram provided by an embodiment of the present utility model;

[0024] Figure 2 A perspective view of an embodiment of the present invention is provided;

[0025] Figure 3 A schematic diagram of the structure of the scooping mechanism provided in an embodiment of the present utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the vibration uniformity mechanism provided in an embodiment of the present utility model.

[0027] In the figure: 1. Water flow trough; 101. First trough; 102. Second trough; 103. Third trough; 104. Water inlet; 105. Water outlet; 106. Fixed plate; 107. Perforated plate; 2. Vibrating mechanism; 201. First fixed block; 202. Second fixed block; 2021. First deformable plate; 203. Solid plate; 204. Third fixed block; 2041. Second deformable plate; 205. Fourth fixed block; 206. First screen; 2061. Round mounting plate; 207. Double shaft Motor; 2071, bidirectional shaft; 208, eccentric wheel; 209, deflection plate; 3, scooping mechanism; 301, side mounting plate; 302, first slotted block; 3021, first tooth plate; 3022, first limit strip; 303, second slotted block; 3031, second tooth plate; 3032, second limit strip; 304, middle shaft; 3041, symmetrical gear; 3042, driven gear; 305, servo motor; 3051, driving gear; 306, baffle; 307, second screen. DETAILED DESCRIPTION

[0028] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Example

[0030] Reference Figure 1-Figure 4The present technical solution provides a high-floating rate glass microbead preparation mechanism, which includes a water flow trough 1, a vibration mechanism 2 provided in the water flow trough 1, and the vibration mechanism 2 includes: a first deformation plate 2021, a second deformation plate 2041, a solid plate 203 and a first screen 206, the opposite side of the first deformation plate 2021 is fixedly connected to the first fixed block 201, the opposite side of the second deformation plate 2041 is fixedly connected to the second fixed block 202, the first deformation plate 2021 is fixedly connected to the second fixed block 202, the solid plate 203 is fixedly connected to the first deformation plate 2021, and the first deformation plate 2021 is fixedly connected to the second deformation plate 2041. The third fixed block 204 is connected to the front and rear sides of the solid plate 203, and the fourth fixed block 205 is fixed to the front and rear sides of the first screen 206. The second deformation plate 2041 is fixedly connected between the third fixed block 204 and the fourth fixed block 205. When in use, the flowing coolant is connected from the water inlet 104 to drive the dual-axis motor 207. The bidirectional shaft 2071 drives the eccentric wheel 208 to rotate. One end of the deflection plate 209 moves up and down while the other end does not move but drives the first screen 206 to vibrate, so that the molten glass beads are removed from the deflection plate 209. The molten glass drips into the opening of the perforated plate 107, and is cooled and formed after contacting the coolant, and is vibrated evenly by the first screen 206, and then enters the bottom of the first trough 101 and flows to the second trough 102 under the action of gravity potential energy. After the salvage frame in the second screen 307 is filled with glass beads, the servo motor 305 is driven, and the driven gear is driven to rotate under the action of the active gear 3051, and finally the symmetrical gear 3041 is rotated. Under the meshing action of the teeth, the first tooth plate 3021 rises and the second tooth plate 3031 falls, and the two move in conjunction with each other. When the baffle 306 completely presses the second tooth plate 3041, the first tooth plate 3021 rises and the second tooth plate 3031 falls. When the bottom plate of the second trough 102 is moved, the uppermost surface of the second screen 307 just moves to the bottom of the inner wall of the second trough 102, and then the salvage frame is taken out, and the cycle is repeated. By setting the vibration mechanism 2, the first screen 206 is placed in the flowing water body, which is convenient for shaking and vibrating the glass beads that are cooled after melting, and the risk of accumulation is avoided to a considerable extent. The bottom of the first trough 101 and the third trough 103 is set to have a slight slope. Combined with the first trough 101 and the third trough 103 with a slight slope on the bottom of the inner wall, it can fully ensure that the glass beads are transferred while cooling to avoid blockage.

[0031] Reference Figure 1-Figure 4Based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that a dual-axis motor 207 is fixedly connected to one side of the top of the solid plate 203, the output shaft of the dual-axis motor 207 is fixedly connected to a bidirectional shaft 2071, the end of the bidirectional shaft 2071 is fixedly connected to an eccentric wheel 208, and a circular mounting plate 2061 is fixedly connected to one side of the top of the first screen 206. A deflection plate 209 is provided between the center of the circular mounting plate 2061 and the non-center part of the eccentric wheel 208 via a movable shaft, which drives the dual-axis motor 207, and the bidirectional shaft 2071 drives the eccentric wheel 208 to rotate. One end of the deflection plate 209 moves up and down while the other end does not move but drives the first screen 206 to vibrate.

[0032] Reference Figure 1-Figure 4 Based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that the water flow trough 1 includes a first trough 101, a second trough 102 and a third trough 103, and the vibration mechanism 2 is arranged in the first trough 101. The top of the trough plate of the first trough 101 is fixedly connected to the perforated plate 107, and the top of the perforated plate 107 is fixedly connected to the fixed plate 106. The first fixed block 201 is fixedly installed around the bottom of the fixed plate 106, and each deformation plate can provide a vibration effect.

[0033] Reference Figure 1-Figure 4 Based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that a water inlet 104 is opened on the side of the first tank 101, and a water outlet 105 is opened on the side of the third tank 103. The flowing cooling liquid can be introduced into the two to cool and form the molten glass beads.

[0034] Reference Figure 1-Figure 4 Based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that a scooping mechanism 3 is provided in the third groove 103, and the scooping mechanism 3 includes a side mounting plate 301, and a first slotted block 302 and a second slotted block 303 are fixedly installed on one side and the bottom of the opposite side of the side mounting plate 301, respectively. By providing the scooping mechanism 3, during the rising process of the first tooth plate 3021, the second tooth plate 3031 will drop the same distance. Overall, when the second screen 307 lifts the beads inside it, the baffle 306 blocks the transfer of the glass beads, and the two move in conjunction. When the baffle 306 completely presses the bottom plate of the second groove 102, the uppermost surface of the second screen 307 just moves to the bottommost end of the inner wall of the second groove 102. At this time, the external screen placed in the second screen 307 in advance can be taken out.

[0035] Reference Figure 1-Figure 4Based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that a first tooth plate 3021 is inserted into the first slotted block 302, and a first limiting bar 3022 is fixedly connected to the side of the first tooth plate 3021. The first tooth plate 3021 is movably connected to the first slotted block 302 through the first limiting bar 3022, and a second screen 307 is fixedly connected to the bottom of the first tooth plate 3021.

[0036] Reference Figure 1-Figure 4 Based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that a second tooth plate 3031 is inserted into the second slotted block 303, and a second limiting bar 3032 is fixedly connected to the side of the second tooth plate 3031. The second tooth plate 3031 is movably connected to the second slotted block 303 through the second limiting bar 3032, and a baffle 306 is fixedly connected to the bottom of the second tooth plate 3031.

[0037] Reference Figure 1-Figure 4 Based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that the upper part of the side mounting plate 301 is movably provided with a central shaft 304 through a bearing connector, both ends of the central shaft 304 are fixedly connected to symmetrical gears 3041, one end of the symmetrical gear 3041 is fixedly connected to a driven gear 3042 through a connecting shaft, a servo motor 305 is installed on the side of the side mounting plate 301 through a connector, and a driving gear 3051 is installed on the output shaft of the servo motor 305 through a connecting shaft, and the driving gear 3051 is meshed with the driven gear 3042.

[0038] Specifically, the working process or working principle of the high-floating rate glass microbead preparation mechanism is as follows: when in use, flowing coolant is connected from the water inlet 104 to drive the dual-axis motor 207, the bidirectional shaft 2071 drives the eccentric wheel 208 to rotate, and one end of the deflection plate 209 moves up and down while the other end does not move but drives the first screen 206 to vibrate, and the molten glass beads are dripped into the openings of the perforated plate 107. After contacting the coolant, the molten glass is cooled and formed, and is vibrated evenly by the first screen 206, and then enters the bottom of the first tank 101 and is moved under gravity. Under the action of potential energy, the beads flow toward the second trough 102. After the salvage frame in the second sieve 307 is filled with glass beads, the servo motor 305 is driven, and the driven gear 3051 is driven to rotate, which eventually causes the symmetrical gear 3041 to rotate. Under the meshing action of the teeth, the first tooth plate 3021 rises and the second tooth plate 3031 falls, and the two move in conjunction. When the baffle 306 completely presses the bottom plate of the second trough 102, the uppermost surface of the second sieve 307 moves to the bottommost end of the inner wall of the second trough 102, and the salvage frame is taken out, and the cycle repeats.

[0039] It should be noted that the servo motor 305 is a device or equipment existing in the prior art, and the model can be selected as YZO-5-6, or it is a device or equipment that can be realized in the prior art. The specific composition and principle of its power supply are clear to those skilled in the art, so they will not be described in detail.

Claims

1. A high-floating-rate glass microbead preparation mechanism, comprising a water flow trough (1), characterized in that: A homogenizing mechanism (2) is provided in the water flow trough (1); the homogenizing mechanism (2) comprises: a first deformable plate (2021), wherein the opposite side of the first deformable plate (2021) is fixedly connected to a first fixing block (201); a second deformable plate (2041), wherein a second fixed block (202) is fixedly connected to an opposite side of the second deformable plate (2041), and a first deformable plate (2021) is fixedly connected between the first fixed block (201) and the second fixed block (202); A solid plate (203), the solid plate (203) being fixedly connected between the second fixing blocks (202), and the front and rear sides of the solid plate (203) being fixedly connected to third fixing blocks (204); A first screen (206), wherein the front and rear sides of the first screen (206) are fixedly connected to a fourth fixing block (205), and a second deformation plate (2041) is fixedly connected between the third fixing block (204) and the fourth fixing block (205).

2. A high-floating-rate glass microbead preparation mechanism according to claim 1, characterized in that: A dual-axis motor (207) is fixedly connected to one side of the top of the solid plate (203); the output shaft of the dual-axis motor (207) is fixedly connected to a bidirectional shaft (2071); the end of the bidirectional shaft (2071) is fixedly connected to an eccentric wheel (208); a circular mounting plate (2061) is fixedly connected to one side of the top of the first screen (206); a deflection plate (209) is provided between the center of the circular mounting plate (2061) and a non-center portion of the eccentric wheel (208) via a movable shaft.

3. The high-floating-rate glass microbead preparation mechanism according to claim 1, characterized in that: The water flow trough (1) comprises a first trough (101), a second trough (102) and a third trough (103); the vibration homogenization mechanism (2) is arranged in the first trough (101); the top of the trough plate of the first trough (101) is fixedly connected to a perforated plate (107); the top of the perforated plate (107) is fixedly connected to a fixed plate (106); and the first fixed block (201) is fixedly installed around the bottom of the fixed plate (106).

4. The high-floating-rate glass microbead preparation mechanism according to claim 3, characterized in that: A water inlet (104) is provided on the side of the first trough (101), and a water outlet (105) is provided on the side of the third trough (103).

5. The high-floating-rate glass microbead preparation mechanism according to claim 4, characterized in that: A scooping mechanism (3) is provided in the third groove (103), and the scooping mechanism (3) comprises a side mounting plate (301), and a first slotted block (302) and a second slotted block (303) are fixedly mounted on one side and the bottom of the side mounting plate (301) on opposite sides, respectively.

6. The high-floating-rate glass microbead preparation mechanism according to claim 5, characterized in that: A first tooth plate (3021) is plugged into the first slotted block (302), a first limiting strip (3022) is fixedly connected to the side of the first tooth plate (3021), the first tooth plate (3021) is movably engaged with the first slotted block (302) via the first limiting strip (3022), and a second screen (307) is fixedly connected to the bottom of the first tooth plate (3021).

7. The high-floating-rate glass microbead preparation mechanism according to claim 5, characterized in that: A second tooth plate (3031) is plugged into the second slotted block (303), a second limiting strip (3032) is fixedly connected to the side of the second tooth plate (3031), the second tooth plate (3031) is movably engaged with the second slotted block (303) via the second limiting strip (3032), and a baffle (306) is fixedly connected to the bottom of the second tooth plate (3031).

8. The high-floating-rate glass microbead preparation mechanism according to claim 5, characterized in that: A central shaft (304) is movably provided on the upper portion of the side mounting plate (301) via a bearing connector; both ends of the central shaft (304) are fixedly connected to symmetrical gears (3041); one end of the symmetrical gear (3041) is fixedly connected to a driven gear (3042) via a connecting shaft; a servo motor (305) is installed on the side of the side mounting plate (301) via a connector; a driving gear (3051) is installed on the output shaft of the servo motor (305) via a connecting shaft; and the driving gear (3051) is meshedly connected to the driven gear (3042).

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