Mortar spraying machine for constructional engineering

The electric push rod driven crushing splint and movable nozzle design solves the problems of screening component blockage and limited spraying range in the mortar sprayer, and realizes efficient utilization and flexible spraying of mortar.

CN223374042UActive Publication Date: 2025-09-23王丽娜
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Patent Information

Application Number
CN202422528389.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-09-23
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

In the screening process of existing construction engineering mortar spraying machines, agglomerated mortar easily clogs the screening components, and the spraying range and height are limited, affecting practicality.

Method used

The crushing splint driven by an electric push rod is used to crush the agglomerated mortar into pieces and put it into the mixing tank. It is then further crushed by the crushing stirring rod to solve the blockage problem. The nozzle is fixed to the support block by bolts and can be moved up and down to adjust the height and position, increasing the freedom of spraying.

Benefits of technology

It effectively avoids slurry waste, improves utilization efficiency and spraying efficiency, reduces spraying dead angles, and enhances spraying flexibility and effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223374042U_ABST
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Abstract

The mortar spraying machine comprises a base, a box body, a screening plate and a hose, the box body is fixedly connected to the top end of the base, a storage tank is formed in the left side in the box body, a stirring tank is formed in the top end of the base on the right side of the storage tank, and electric push rods are fixedly connected to the outer side walls of the box body on the front side and the rear side of the stirring tank; the telescopic end of the electric push rod penetrates through the outer wall of the box body and is fixedly connected with the crushing clamping plate, a crushing stirring rod is rotationally connected to the center of the inner bottom of the stirring tank, and a second servo motor is fixedly connected to the inner side of the box body under the crushing stirring rod. The top end of the base on the left side of the box body is fixedly connected with a supporting frame, the inner side of the supporting frame is vertically and rotatably connected with a threaded rod, and the surface of the threaded rod is in threaded connection with a threaded block; the stirring tank is arranged to perform secondary treatment on caked mortar, so that the waste of the mortar can be reduced, and the utilization efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of construction engineering, and specifically to a mortar spraying machine for construction engineering. Background Art

[0002] With the continuous emergence of high-rise buildings, large public buildings and high-standard residential buildings, the requirements for efficiency, quality and environmental protection in construction are increasing. In order to improve the efficiency of exterior wall construction, reduce labor costs, and meet the needs of energy conservation and environmental protection, mortar sprayers have gradually been widely used. Through high-pressure spraying technology, the mortar can be evenly applied on the wall, which greatly shortens the construction period and improves construction efficiency.

[0003] Patent No. CN 221546256 U discloses a mortar sprayer for construction projects. Through the coordinated use of a first motor, a rotating rod, a mounting sleeve, a stirring rod, a transport pump, a spray gun, a storage box and a screening assembly, the reciprocating screen will screen the injected mortar and shake and break up the mortar lumps that are easy to disperse, preventing some of the agglomerated mortar from falling directly into the storage box and causing blockage inside the hopper and the storage box. The injected mortar is screened by the reciprocating screen to prevent some of the agglomerated mortar from falling directly into the storage box and preventing the agglomerated mortar from clogging the screen and affecting the injection rate of the mortar. The fallen mortar is fully mixed and kept in a fluid state under the action of multiple rotating stirring rods, so that the transport pump can continuously extract the mortar, thereby improving the continuity of the mortar sprayer during spraying.

[0004] However, in use, there are the following defects:

[0005] Although the slurry is screened by the screening component, the agglomerated slurry will stay and crush the surface of the screening component during the screening process, which will cause the screening component to be blocked over time. In addition, the spraying range and height are relatively limited, affecting the practicality. Utility Model Content

[0006] The purpose of this application is to provide a mortar sprayer for construction projects, which solves the problem proposed in the background art that during the screening process, the agglomerated mortar will stay and smash the surface of the screening component, which will cause clogging of the screening component over time, and the spraying range and height are relatively limited, affecting the practicality.

[0007] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a construction engineering mortar sprayer, comprising a base, a box, a screening plate and a hose, the top of the base is fixedly connected to the box, a storage tank is provided on the left side of the inside of the box, and a stirring tank is provided on the top of the base on the right side of the storage tank, the outer side walls of the box on the front and rear sides of the stirring tank are fixedly connected with electric push rods, the telescopic ends of the electric push rods pass through the outer wall of the box and are fixedly connected to the crushing splint, the inner bottom center of the stirring tank is rotatably connected to a crushing stirring rod, and the inner side of the box just below the crushing stirring rod is fixedly connected to a No. 2 servo The motor, the stirring tank is divided into two layers, the bottom of the crushing splint fits with the bottom of the upper layer of the stirring tank, and the upper and lower sides of the stirring tank are fixedly connected with a receiving net; the bottom opening of the storage tank is connected with a transport pump, and the upper and lower ends of the hose are respectively connected with the nozzle and the transport pump, and the top of the base on the left side of the box is fixedly connected with a support frame, and the inner side of the support frame is vertically rotatably connected with a threaded rod, the surface of the threaded rod is threadedly connected with a threaded block, and the side wall of the threaded block is fixedly connected with the support block, and the outer surface protrusion of the nozzle is threadedly connected to the surface of the support block by a bolt.

[0008] In this technical solution, after the lumps are caught by the receiving net, the electric push rod is started to drive the crushing splint to move toward the center of the mixing tank to crush the lumps. The crushed slurry enters the lower layer of the mixing tank and is further crushed under the stirring of the crushing stirring rod, so that it can be reused and put into use again, avoiding the waste of slurry and improving the utilization efficiency; the nozzle is fixed to the support block by bolts, and can move up and down driven by the threaded block to spray at different heights. The bolts can also be removed to manually hold the nozzle and customize the spraying position, thereby reducing the existence of spraying dead corners and improving the spraying efficiency.

[0009] Preferably, side grooves and outlet grooves are respectively provided on the outer surfaces of the box on the left and right sides of the top of the storage trough, and the right end edges of the front and rear surfaces of the screening plate are rotatably connected to the front and rear inner wall surfaces of the outlet groove through a rotating shaft.

[0010] Preferably, a rotating rod is rotatably connected between the front and rear inner walls of the side groove, a cam is fixedly connected to the center of the surface of the rotating rod, and the bottom left surface of the screening plate contacts the outer surface of the cam.

[0011] Preferably, the inner bottom of the stirring tank is connected to the material storage tank through a discharge tank, and an electric control valve is connected to the opening of one end of the discharge tank close to the stirring tank.

[0012] Preferably, a water inlet is provided at the right edge of the top end of the stirring tank.

[0013] Preferably, a No. 1 servo motor is fixedly connected to the outer side wall of the box body at the horizontal position of the rotating rod, and the No. 1 servo motor is fixedly connected to one end of the rotating rod.

[0014] Preferably, a No. 3 servo motor is fixedly connected to the top end of the support frame, and the outer end of the transmission shaft of the No. 3 servo motor is fixedly connected to the top end of the threaded rod.

[0015] Compared with the prior art, the present invention has the following advantages:

[0016] 1. This application uses an electric push rod, a crushing splint and a crushing splint to process the agglomerated mortar. The agglomerates are caught by the receiving net, and then the electric push rod is started to drive the crushing splint to move toward the center of the mixing tank to crush the agglomerates. The crushed slurry enters the lower layer of the mixing tank and is further crushed under the stirring of the crushing stirring rod, so that it can be reused and put back into use, avoiding waste of mortar and improving utilization efficiency.

[0017] 2. This application allows for free selection of spraying methods through the support frame, threaded rod, support block and nozzle. The nozzle is fixed to the support block by bolts and can move up and down driven by the threaded block to spray at different heights. The bolts can also be removed to manually hold the nozzle to customize the spraying position, thereby reducing the existence of dead angles in spraying and improving the freedom and efficiency of spraying. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Other features, objects and advantages of the present application will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0019] Figure 1 An overall view of a mortar spraying machine for construction engineering for this application;

[0020] Figure 2 A schematic cross-sectional view of a mortar spraying machine for construction engineering according to the present application;

[0021] Figure 3 This is a partial enlarged view of point A of a mortar spraying machine for construction engineering in this application.

[0022] In the figure: 1. Base; 101. Box body; 2. Storage trough; 3. Mixing trough; 301. Water inlet; 302. Receiving net; 4. Side trough; 401. Rotating rod; 402. Cam; 403. Servo motor No. 1; 5. Delivering trough; 6. Electric push rod; 7. Crushing splint; 8. Crushing mixing rod; 801. Servo motor No. 2; 9. Discharge trough; 901. Electric control valve; 10. Transport pump; 11. Hose; 12. Nozzle; 13. Support frame; 14. Threaded rod; 141. Servo motor No. 3; 15. Threaded block; 16. Support block; 17. Screening plate. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, they are further elaborated below in conjunction with specific implementation methods.

[0024] A construction mortar spraying machine, see Figures 1 to 3 , including a base 1, a box body 101, a screening plate 17 and a hose 11. The top of the base 1 is fixedly connected to the box body 101. A storage tank 2 is provided on the left side of the box body 101, and a stirring tank 3 is provided on the top of the base 1 on the right side of the storage tank 2. The outer walls of the box body 101 on both sides of the stirring tank 3 are fixedly connected with electric push rods 6. The telescopic end of the electric push rod 6 passes through the outer wall of the box body 101 and is fixedly connected to the crushing splint 7. The center of the inner bottom of the stirring tank 3 is rotatably connected to the crushing stirring rod 8. The inner side of the box body 101 just below the crushing stirring rod 8 is fixedly connected to the second servo motor 801. The mixing tank 3 is divided into two layers, the bottom of the crushing splint 7 fits with the bottom of the upper layer of the mixing tank 3, and the upper and lower connecting parts of the mixing tank 3 are fixedly connected with a receiving net 302. The agglomerated mortar will enter the mixing tank 3 along the inclined direction of the screen plate 17 and be caught by the receiving net 302. Then the electric push rod 6 is started to drive the crushing splint 7 to move toward the center of the mixing tank 3 to crush the agglomerates. The crushed mortar enters the lower layer of the mixing tank 3 and is further crushed under the stirring of the crushing stirring rod 8, so that it can be reused and put into use again, avoiding waste of mortar.

[0025] A transport pump 10 is connected to the bottom opening of the storage trough 2, and the upper and lower ends of the hose 11 are connected to the nozzle 12 and the transport pump 10 respectively. The top of the base 1 on the left side of the box body 101 is fixedly connected to a support frame 13, and the inner side of the support frame 13 is vertically rotatably connected to a threaded rod 14, and the surface of the threaded rod 14 is threadedly connected to a threaded block 15, and the side wall of the threaded block 15 is fixedly connected to a support block 16. The outer surface protrusion of the nozzle 12 is threadedly connected to the surface of the support block 16 by bolts. The nozzle 12 is fixed to the support block 16 by bolts and can move up and down driven by the threaded block 15 to spray at different heights. The bolts can also be removed to manually hold the nozzle 12, which improves the freedom and efficiency of spraying.

[0026] Specifically, such as Figure 2 As shown, the outer surfaces of the box body 101 on the left and right sides of the top of the storage trough 2 are respectively provided with side grooves 4 and outlet grooves 5, and the right end edges of the front and rear surfaces of the screening plate 17 are connected to the front and rear inner wall surfaces of the outlet groove 5 through a rotating shaft. The left end of the screening plate 17 is in an active state and the right end is in a rotating state, so it can be lifted and dropped around a short rotating shaft during vibration.

[0027] It is worth noting that if Figure 2As shown, a rotating rod 401 is rotatably connected between the front and rear inner walls of the side groove 4, and a cam 402 is fixedly connected to the center of the surface of the rotating rod 401. The bottom left surface of the screening plate 17 is in contact with the outer surface of the cam 402. The cam 402 will continuously lift the screening plate 17 during the rotation process, and the screening plate 17 will suddenly fall after being lifted, thereby causing vibration, thereby improving the screening efficiency of the mortar.

[0028] It is worth noting that if Figure 2 As shown, the inner bottom of the mixing tank 3 is connected to the storage tank 2 through the discharge tank 9, and the discharge tank 9 is connected to an electric control valve 901 at the opening of one end close to the mixing tank 3. The slurry after the mixing process flows along the discharge tank 9 into the storage tank 2 and is then put into use, which reduces waste and improves utilization efficiency.

[0029] It is worth noting that if Figure 2 As shown, a water inlet 301 is provided at the right edge of the top of the mixing tank 3. During the mixing process, water can be added according to actual conditions to accelerate the crushing of the mortar. The water inlet 301 can be connected to an external water source for water addition.

[0030] It is worth noting that if Figure 1 and Figure 2 As shown, the outer wall of the box 101 at the horizontal position of the rotating rod 401 is fixedly connected to a servo motor No. 1 403, and the servo motor No. 1 403 is fixedly connected to one end of the rotating rod 401. After the servo motor No. 1 403 is started, it will drive the rotating rod 401 and the cam 402 to rotate, thereby causing the screening plate 17 to vibrate.

[0031] It is worth noting that if Figure 3 As shown, the top of the support frame 13 is fixedly connected to the third servo motor 141, and the outer end of the transmission shaft of the third servo motor 141 is fixedly connected to the top of the threaded rod 14. After the third servo motor 141 is started, it will drive the threaded rod 14 to rotate, causing the threaded block 15 to rise and fall, thereby adjusting the height of the nozzle 12.

[0032] During actual use, the mortar is poured onto the screening plate 17, and the No. 1 servo motor 403 is started, driving the rotating rod 401 and the cam 402 to rotate. During the rotation, the screening plate 17 will be continuously lifted and dropped to vibrate, thereby accelerating the screening of the mortar. The screened mortar enters the bottom of the storage tank 2, and the agglomerated mortar will enter the mixing tank 3 along the inclined direction of the screening plate 17. At this time, the agglomerates are caught by the receiving net 302, and then the electric push rod 6 is started to drive the crushing splint 7 to move toward the center of the mixing tank 3 to crush the agglomerates. The crushed mortar enters the lower layer of the mixing tank 3 and is further crushed under the stirring of the crushing stirring rod 8, so that it can be reused. The mortar can be put back into use again, thereby avoiding waste of mortar and improving utilization efficiency. After the electric control valve 901 is opened, the stirred mortar flows along the discharge trough 9 into the storage tank 2, and finally is sprayed along the hose 11 and the nozzle 12 under the extraction of the transport pump 10 to complete the spraying operation. In this process, the spraying method can be freely selected through the support frame 13, the threaded rod 14, the support block 16 and the nozzle 12. The nozzle 12 is fixed to the support block 16 by bolts and can move up and down under the drive of the threaded block 15 to spray at different heights. The bolts can also be removed to manually hold the nozzle 12 to customize the spraying position, thereby reducing the existence of spraying dead angles and improving the spraying efficiency.

[0033] In addition, the components designed in this utility model are all universal standard parts or components known to technical personnel in this field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in this field. Needless to say, the content protected by this utility model does not involve improvements to internal structures and methods.

[0034] The embodiments disclosed in the present invention are preferred embodiments, but are not limited to them. Ordinary technicians in this field can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. As long as they do not deviate from the spirit of the present invention, they are all within the scope of protection of the present invention.

Claims

1. A construction engineering mortar spraying machine, comprising a base (1), a box (101), a screening plate (17) and a hose (11), characterized in that: The top of the base (1) is fixedly connected to a box (101), a material storage tank (2) is provided on the left side of the box (101), and a stirring tank (3) is provided on the top of the base (1) on the right side of the material storage tank (2). The outer walls of the box (101) on both sides of the stirring tank (3) are fixedly connected to electric push rods (6), the telescopic end of the electric push rod (6) passes through the outer wall of the box (101) and is fixedly connected to the crushing clamp (7), the center of the inner bottom of the stirring tank (3) is rotatably connected to a crushing stirring rod (8), and the inner side of the box (101) directly below the crushing stirring rod (8) is fixedly connected to a No. 2 servo motor (801), the stirring tank (3) is divided into upper and lower layers, and the bottom of the crushing clamp (7) is connected to the stirring tank (3). The bottom of the upper layer of the tank (3) is fitted together, and the upper and lower connecting points of the stirring tank (3) are fixedly connected with a receiving net (302); the bottom opening of the storage tank (2) is connected with a transport pump (10), and the upper and lower ends of the hose (11) are respectively connected with the nozzle (12) and the transport pump (10); the top of the base (1) on the left side of the box (101) is fixedly connected with a support frame (13), the inner side of the support frame (13) is vertically rotatably connected with a threaded rod (14), the surface of the threaded rod (14) is threadedly connected with a threaded block (15), and the side wall of the threaded block (15) is fixedly connected with a support block (16), and the outer surface protrusion of the nozzle (12) is threadedly connected with the surface of the support block (16) through a bolt.

2. A construction engineering mortar spraying machine according to claim 1, characterized in that: Side grooves (4) and outlet grooves (5) are respectively provided on the outer surfaces of the box body (101) on the left and right sides of the top of the material storage trough (2), and the right end edges of the front and rear surfaces of the screening plate (17) are rotatably connected to the front and rear inner wall surfaces of the outlet groove (5) through a rotating shaft.

3. A construction engineering mortar spraying machine according to claim 2, characterized in that: A rotating rod (401) is rotatably connected between the front and rear inner walls of the side groove (4), a cam (402) is fixedly connected to the center of the surface of the rotating rod (401), and the bottom left surface of the screening plate (17) contacts the outer surface of the cam (402).

4. A construction engineering mortar spraying machine according to claim 1, characterized in that: The inner bottom of the stirring tank (3) is connected to the material storage tank (2) via a discharge tank (9), and an electric control valve (901) is connected to the opening of one end of the discharge tank (9) close to the stirring tank (3).

5. A construction engineering mortar spraying machine according to claim 1, characterized in that: A water inlet (301) is provided at the right edge of the top end of the stirring tank (3).

6. A construction engineering mortar spraying machine according to claim 3, characterized in that: A servo motor (403) is fixedly connected to the outer side wall of the box body (101) at the horizontal position of the rotating rod (401), and the servo motor (403) is fixedly connected to one end of the rotating rod (401).

7. A construction engineering mortar spraying machine according to claim 1, characterized in that: The top end of the support frame (13) is fixedly connected to a No. 3 servo motor (141), and the outer end of the transmission shaft of the No. 3 servo motor (141) is fixedly connected to the top end of the threaded rod (14).

Citation Information

Patent Citations

  • Mortar spraying machine for constructional engineering

    CN221546256U