Gear reducer convenient to lubricate

By introducing a lubrication component and an adjustment component into the gear reducer, the problem of complicated lubrication operation in the prior art is solved, automatic quantitative oiling and simplified disassembly are achieved, and lubrication efficiency is improved.

CN223375055UActive Publication Date: 2025-09-23XUZHOU MANGLUO PRECISION MASCH TECH CO LTD
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Patent Information

Application Number
CN202423114160.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-09-23
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

The existing gear reducer needs to be disassembled and manually quantitatively oiled when lubricating, which is cumbersome and inconvenient.

Method used

A gear reducer including a lubrication component and an adjustment component is designed. The lubrication component realizes automatic quantitative oiling, the adjustment component simplifies the disassembly process, and the nozzle and electric telescopic rod are combined to realize efficient injection of lubricating oil.

Benefits of technology

It eliminates the need for manual quantitative oiling and disassembly, simplifies lubrication operations, and improves lubrication efficiency and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gear speed reducer convenient to lubricate, which belongs to the technical field of gear speed reducer lubrication, and is characterized by comprising a lubrication assembly, an adjusting assembly, a shell, a gear speed reducer cavity, a support plate, a connecting column and a top plate, the adjusting assembly is arranged at the top of the gear reducer cavity, the gear reducer cavity is fixedly connected to the inner wall of the shell, the supporting plate and the connecting column are clamped to the top of the shell, the top plate is fixedly connected to the top of the supporting plate and the top of the connecting column, and the lubricating assembly can quantify lubricating oil without manually pouring the lubricating oil into an oil adding barrel. And then lubricating oil is manually poured into the cavity of the gear reducer to lubricate the gear in the cavity of the gear reducer, the adjusting assembly saves the trouble of manually disassembling the cavity of the gear reducer, and then the adjusting assembly is matched with the lubricating assembly to be used, so that the gear in the cavity of the gear reducer can be conveniently lubricated.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear reducer lubrication, in particular to a gear reducer which is easy to lubricate. Background Art

[0002] The gear reducer is an external meshing involute helical cylindrical gear reducer produced in accordance with the national professional standard ZBJ19004. The gear reducer is widely used in East my country for the slewing mechanism of tower crane machinery. It is widely used in metallurgy, mining, lifting, transportation, cement, construction, chemical industry, textile, printing and dyeing, pharmaceutical and other fields.

[0003] The existing method of lubricating planetary gears is to stop the planetary gears, then disassemble the gears one by one and lubricate them with dripping oil, and finally reassemble them. This method is time-consuming and labor-intensive, affecting the use of the planetary gears. Therefore, it is very necessary to propose a planetary gear for a reducer that is easy to lubricate with dripping oil.

[0004] The existing patent (publication number: CN219082181U) discloses a planetary gear of a reducer that is convenient for drip oil lubrication, including an annular gear ring and a planetary carrier, one side of the annular gear ring is fixedly connected to a disc, one side of the disc is movably connected to an input shaft, one side of the input shaft is provided with a notch, a rotating rod is movably connected in the notch, the circumferential outer wall of the rotating rod is fixedly connected to a rotating block, one side of the rotating block is provided with a top block, and the top block is located in the notch, the circumferential outer wall of the rotating rod is movably connected to a torsion spring, and the two ends of the torsion spring are respectively fixed to the rotating rod and the input shaft. This utility model can not only lubricate the planetary gear in its working state through the cooperation of the rubber oil bag and the top block, thereby reducing the time for lubrication after disassembly, but also can conveniently control the speed of the output shaft on the planetary carrier through the cooperation of the sun gear and the pinion, thereby improving the practicality of the planetary gear, and can also control the flow rate of the rubber oil bag by rotating the top block to shrink or extend the screw.

[0005] In response to the above problems, the existing patent provides a solution. When lubricating the gears inside the existing gear reducer, since most gear reducer cavities are fixed and sealed with multiple bolts in conjunction with a snap-fit ​​structure, it is very troublesome to add oil and lubricate them. In order to add more or less each time, most people pour the lubricating oil into a measuring cylinder and then manually pour it into the gear reducer cavity, which is quite troublesome.

[0006] Therefore, a gear reducer which is easy to lubricate is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a gear reducer that is easy to lubricate, which can solve the problem that when lubricating the gears inside the existing gear reducer, since most gear reducer cavities are fixed and sealed with multiple bolts in conjunction with a snap-fit ​​structure, it is very troublesome to add oil and lubricate. In addition, in order to add more or less each time, most people pour the lubricating oil into a measuring cylinder and then manually pour it into the gear reducer cavity, which is quite troublesome.

[0008] To achieve the above-mentioned object, the present invention provides the following technical solution: a gear reducer that is easy to lubricate, comprising a lubrication assembly, an adjustment assembly, a housing, a gear reducer cavity, a support plate, a connecting column, and a top plate, wherein the lubrication assembly is arranged on the front side of the housing, the adjustment assembly is arranged on the top of the gear reducer cavity, the gear reducer cavity is fixedly connected to the inner wall of the housing, the support plate and the connecting column are both clamped on the top of the housing, and the top plate is fixedly connected to the top of the support plate and the connecting column;

[0009] The lubrication assembly includes a connecting plate, a hose, a nozzle, a pump body, a sealing cover and a storage box. The connecting plate is fixedly connected to the front side of the shell, the hose is fixedly connected to the top of the pump body, the nozzle is fixedly connected to the left side of the hose, the pump body is fixedly connected to the top of the storage box, the sealing cover is clamped on the top of the storage box, and the storage box is fixedly connected to the front side of the connecting plate.

[0010] Preferably, the adjustment assembly includes a connecting seat, which is fixedly connected to the top of the gear reducer cavity, the top of the connecting seat is threadedly connected to a connecting cover, and the top of the connecting cover is fixedly connected to a connecting rod.

[0011] Preferably, the top of the connecting rod is fixedly connected to the electric telescopic rod, the top of the top plate is fixedly connected to the support frame, the top of the support frame is rotatably connected to the rotating rod, and the bottom of the rotating rod is fixedly connected to the top of the electric telescopic rod.

[0012] Preferably, the top of the rotating rod is fixedly connected to a motor, the bottom of the top plate is fixedly connected to a limiting cylinder, and the inner wall of the limiting cylinder is slidably connected to the surface of the connecting rod.

[0013] Preferably, a sealing member is fixedly connected to the bottom of the interior of the connection cover, and a sealing ring is clamped on the surface of the sealing member.

[0014] Preferably, a sealing groove is provided on the top of the connecting seat, and the inner wall of the sealing groove is engaged with the surface of the sealing member.

[0015] Preferably, a slot is provided on the top of the housing, and an inner wall of the slot is engaged with the bottom of the connecting column.

[0016] Preferably, a clamping plate is fixedly connected to the top of the shell, the surface of the clamping plate is clamped to the bottom of the support plate, and the inner wall of the clamping plate is threadedly connected to a fixing bolt.

[0017] Preferably, a support block is fixedly connected to the front side of the connecting plate, and the top of the support block is clamped with the bottom of the nozzle.

[0018] Preferably, a connection hole is opened on the rear side of the support plate, and the inner wall of the connection hole is threadedly connected to the surface of the fixing bolt.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. The present application sets up a lubrication assembly, which can be used to lubricate the gears inside the gear reducer cavity by manually pouring the lubricating oil into the refueling barrel for quantitative measurement without the need for manual labor;

[0021] 2. This application provides an adjustment component that saves the trouble of manually disassembling the gear reducer cavity, and when used in conjunction with the lubrication component, it can facilitate the lubrication of the gears inside the gear reducer cavity. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is the overall structure diagram of the gear reducer that is easy to lubricate according to the utility model;

[0023] Figure 2 This is a schematic diagram of the connection between the lubrication component and the adjustment component of the utility model;

[0024] Figure 3 This is a schematic diagram of the connection of the lubrication assembly of the utility model;

[0025] Figure 4 This is a schematic diagram of the connection of the adjustment component of the utility model;

[0026] Figure 5 This is a schematic diagram of the connection between the sealing element, sealing ring, sealing groove, clamping groove, clamping plate and fixing bolt of the utility model.

[0027] In the figure, 1. Lubrication assembly; 101. Connecting plate; 102. Hose; 103. Nozzle; 104. Pump body; 105. Sealing cover; 106. Storage box; 2. Adjustment assembly; 201. Connecting seat; 202. Connecting cover; 203. Connecting rod; 204. Electric telescopic rod; 205. Support frame; 206. Rotating rod; 207. Motor; 208. Limiting cylinder; 3. Housing; 4. Gear reducer cavity; 5. Support plate; 6. Connecting column; 7. Top plate; 8. Seal; 9. Sealing ring; 10. Sealing groove; 11. Card slot; 12. Card plate; 13. Fixing bolt; 14. Support block; 15. Connecting hole. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] See also Figure 1-5 , this utility model provides a technical solution:

[0030] A gear reducer for easy lubrication includes a lubrication assembly 1, an adjustment assembly 2, a housing 3, a gear reducer cavity 4, a support plate 5, a connecting column 6, and a top plate 7. The lubrication assembly 1 is arranged on the front side of the housing 3, the adjustment assembly 2 is arranged on the top of the gear reducer cavity 4, the gear reducer cavity 4 is fixedly connected to the inner wall of the housing 3, the support plate 5 and the connecting column 6 are both clamped on the top of the housing 3, and the top plate 7 is fixedly connected to the top of the support plate 5 and the connecting column 6;

[0031] The lubrication assembly 1 includes a connecting plate 101, a hose 102, a nozzle 103, a pump body 104, a sealing cover 105 and a storage box 106. The connecting plate 101 is fixedly connected to the front side of the outer shell 3, the hose 102 is fixedly connected to the top of the pump body 104, the nozzle 103 is fixedly connected to the left side of the hose 102, the pump body 104 is fixedly connected to the top of the storage box 106, the sealing cover 105 is clamped on the top of the storage box 106, and the storage box 106 is fixedly connected to the front side of the connecting plate 101.

[0032] In this embodiment: through the setting of the lubricating component 1, the lubricating component 1 can play the role of not manually pouring the lubricating oil into the refueling barrel for quantitative measurement, and then manually pouring the lubricating oil into the gear reducer cavity 4 to lubricate the gears therein; through the setting of the adjusting component 2, the adjusting component 2 saves the trouble of manually disassembling the gear reducer cavity 4, and then cooperates with the lubricating component 1 to facilitate the lubrication of the gears inside the gear reducer cavity 4; through the setting of the connecting plate 101, the connecting plate 101 can achieve the effect of connecting to the storage box 106; through the setting of the hose 102, the soft The tube 102 can achieve the effect of connecting the pump body 104 and the nozzle 103. Through the setting of the nozzle 103, the nozzle 103 cooperates with the hose 102 and the pump body 104 to achieve the effect of injecting the lubricating oil in the storage box 106 into the gear reducer cavity 4. At the same time, a one-way valve is provided inside the nozzle 103 to prevent the lubricating oil from flowing back. Through the setting of the sealing cover 105, the sealing cover 105 can achieve the effect of sealing the storage box 106. Through the setting of the storage box 106, the storage box 106 can achieve the effect of storing the lubricating oil, and a transparent window and a ruler are provided on the right side of the storage box 106.

[0033] Specifically, such as Figure 4 As shown, the adjustment assembly 2 includes a connecting seat 201, which is fixedly connected to the top of the gear reducer cavity 4. The top of the connecting seat 201 is threadedly connected to a connecting cover 202, and the top of the connecting cover 202 is fixedly connected to a connecting rod 203.

[0034] Specifically, such as Figure 4 As shown, the top of the connecting rod 203 is fixedly connected to the electric telescopic rod 204, the top of the top plate 7 is fixedly connected to the support frame 205, the top of the support frame 205 is rotatably connected to the rotating rod 206, and the bottom of the rotating rod 206 is fixedly connected to the top of the electric telescopic rod 204.

[0035] Specifically, such as Figure 4 As shown, the top of the rotating rod 206 is fixedly connected to the motor 207 , the bottom of the top plate 7 is fixedly connected to the limiting cylinder 208 , and the inner wall of the limiting cylinder 208 is slidably connected to the surface of the connecting rod 203 .

[0036] In this embodiment: through the setting of the connecting seat 201, the connecting seat 201 can achieve the effect of threaded connection and fixing of the connecting cover 202, through the setting of the connecting cover 202, the connecting cover 202 can achieve the effect of sealing the top of the gear reducer cavity 4, through the setting of the connecting rod 203, the connecting rod 203 is used in conjunction with the limiting cylinder 208, which can achieve the effect of limiting the rise and fall of the connecting cover 202, through the setting of the electric telescopic rod 204, the electric telescopic rod 204 can achieve the effect of lifting and lowering the connecting rod 203, through the setting of the support frame 205, the support frame 205 can achieve the effect of limiting the rotation connection of the rotating rod 206, through the setting of the rotating rod 206, the rotating rod 206 is used in conjunction with the motor 207, which can achieve the effect of driving the electric telescopic rod 204 to rotate, and through the setting of the limiting cylinder 208, the limiting cylinder 208 is used in conjunction with the connecting rod 203.

[0037] Specifically, such as Figure 5 As shown, a sealing member 8 is fixedly connected to the bottom of the connection cover 202 , and a sealing ring 9 is clamped on the surface of the sealing member 8 .

[0038] Specifically, such as Figure 5 As shown, a sealing groove 10 is formed on the top of the connecting seat 201 , and the inner wall of the sealing groove 10 is engaged with the surface of the sealing member 8 .

[0039] In this embodiment, by providing the sealing member 8 , the sealing member 8 is used in conjunction with the sealing ring 9 and the sealing groove 10 , so as to achieve the effect of sealing the connection between the connection cover 202 and the connection seat 201 .

[0040] Specifically, such as Figure 5 As shown, a slot 11 is provided on the top of the housing 3 , and the inner wall of the slot 11 is engaged with the bottom of the connecting column 6 .

[0041] Specifically, such as Figure 5 As shown, a clamping plate 12 is fixedly connected to the top of the housing 3 , the surface of the clamping plate 12 is clamped to the bottom of the support plate 5 , and a fixing bolt 13 is threadedly connected to the inner wall of the clamping plate 12 .

[0042] In this embodiment: through the setting of the card slot 11, the card slot 11 can achieve the effect of clamping the bottom of the connecting column 6, and through the setting of the card plate 12, the card plate 12 is used in conjunction with the fixing bolt 13 to achieve the effect of bolting and fixing the support plate 5.

[0043] Specifically, such as Figure 3 As shown, a support block 14 is fixedly connected to the front side of the connecting plate 101 , and the top of the support block 14 is engaged with the bottom of the nozzle 103 .

[0044] Specifically, such as Figure 2As shown, a connection hole 15 is opened on the rear side of the support plate 5 , and the inner wall of the connection hole 15 is threadedly connected to the surface of the fixing bolt 13 .

[0045] In this embodiment, the support block 14 is provided to achieve the effect of clamping and supporting the nozzle 103 , and the connection hole 15 is provided to achieve the effect of bolting the fixing bolt 13 .

[0046] Working principle: First, open the sealing cover 105, and then inject lubricating oil into the storage box 106. Then, if lubricating oil needs to be injected into the gear reducer cavity 4 for lubrication, turn on the motor 207, so that the motor 207 drives the rotating rod 206 to rotate, thereby causing the rotating rod 206 to drive the electric telescopic rod 204 to rotate, and then the electric telescopic rod 204 drives the connecting cover 202 to rotate, so that the connecting cover 202 rotates on the surface of the connecting seat 201, and then cooperates with the electric telescopic rod 204 to drive the connecting cover 202 to move upward, thereby releasing the connection between the connecting cover 202 and the connecting seat 201, thereby Open the connecting cover 202 on the top of the gear reducer cavity 4, and then continue to operate the electric telescopic rod 204 to adjust the connecting cover 202 upward, and then stop after adjusting the connecting cover 202 to a certain height, then remove the nozzle 103 from the support block 14, and then place the nozzle 103 into the gear reducer cavity 4, and then open the pump body 104, so that the pump body 104 extracts the lubricating oil in the storage box 106, and then determine the amount to be added according to the transparent window and ruler on the right side of the storage box 106, thereby completing the refueling and lubrication process, thereby solving the problem of manual disassembly of the connecting cover 202 and manual quantitative injection of lubricating oil.

[0047] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A gear reducer that is easy to lubricate, comprising a lubrication component (1), an adjustment component (2), a housing (3), a gear reducer cavity (4), a support plate (5), a connecting column (6) and a top plate (7), characterized in that: The lubrication assembly (1) is arranged on the front side of the housing (3), the adjustment assembly (2) is arranged on the top of the gear reducer cavity (4), the gear reducer cavity (4) is fixedly connected to the inner wall of the housing (3), the support plate (5) and the connecting column (6) are both clamped on the top of the housing (3), and the top plate (7) is fixedly connected to the top of the support plate (5) and the connecting column (6); The lubrication assembly (1) comprises a connecting plate (101), a hose (102), a nozzle (103), a pump body (104), a sealing cover (105) and a storage box (106); the connecting plate (101) is fixedly connected to the front side of the housing (3); the hose (102) is fixedly connected to the top of the pump body (104); the nozzle (103) is fixedly connected to the left side of the hose (102); the pump body (104) is fixedly connected to the top of the storage box (106); the sealing cover (105) is clamped on the top of the storage box (106); and the storage box (106) is fixedly connected to the front side of the connecting plate (101).

2. The gear reducer according to claim 1, wherein: The adjustment assembly (2) includes a connecting seat (201), the connecting seat (201) is fixedly connected to the top of the gear reducer cavity (4), the top of the connecting seat (201) is threadedly connected to a connecting cover (202), and the top of the connecting cover (202) is fixedly connected to a connecting rod (203).

3. The gear reducer according to claim 2, wherein: The top of the connecting rod (203) is fixedly connected to an electric telescopic rod (204), the top of the top plate (7) is fixedly connected to a support frame (205), the top of the support frame (205) is rotatably connected to a rotating rod (206), and the bottom of the rotating rod (206) is fixedly connected to the top of the electric telescopic rod (204).

4. The gear reducer according to claim 3, characterized in that: The top of the rotating rod (206) is fixedly connected to a motor (207), the bottom of the top plate (7) is fixedly connected to a limiting cylinder (208), and the inner wall of the limiting cylinder (208) is slidably connected to the surface of the connecting rod (203).

5. The gear reducer according to claim 2, characterized in that: A sealing member (8) is fixedly connected to the bottom of the connection cover (202), and a sealing ring (9) is clamped on the surface of the sealing member (8).

6. The gear reducer according to claim 2, characterized in that: A sealing groove (10) is provided on the top of the connecting seat (201), and the inner wall of the sealing groove (10) is engaged with the surface of the sealing member (8).

7. The gear reducer according to claim 1, characterized in that: A card slot (11) is provided on the top of the housing (3), and the inner wall of the card slot (11) is card-engaged with the bottom of the connecting column (6).

8. The gear reducer according to claim 1, characterized in that: A clamping plate (12) is fixedly connected to the top of the housing (3), the surface of the clamping plate (12) is clamped to the bottom of the support plate (5), and a fixing bolt (13) is threadedly connected to the inner wall of the clamping plate (12).

9. The gear reducer according to claim 1, characterized in that: The front side of the connecting plate (101) is fixedly connected to a support block (14), and the top of the support block (14) is clamped with the bottom of the nozzle (103).

10. The gear reducer according to claim 1, characterized in that: A connection hole (15) is provided on the rear side of the support plate (5), and the inner wall of the connection hole (15) is threadedly connected to the surface of the fixing bolt (13).

Citation Information

Patent Citations

  • Speed reducer planetary gear convenient for oil dripping lubrication

    CN219082181U