Automatic protection light source capable of setting temperature value

By introducing temperature sensors and controllers into the detection light source to protect the LED lamp beads, combining heat conduction plates and heat sinks to enhance heat dissipation, and using support components to facilitate fan maintenance, the problem of poor heat dissipation caused by fan failure is solved, maintenance costs are reduced, and heat dissipation efficiency is improved.

CN223375723UActive Publication Date: 2025-09-23SUZHOU MURAN PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202423059553.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-09-23
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The detection light source in fan cooling mode is easily affected by hardware failure, which can lead to poor heat dissipation of the LED light source, or even serious light decay or burning, resulting in high maintenance costs.

Method used

A temperature sensor is used to monitor the light source temperature in real time, and a protection upper limit is set through a temperature controller. When the temperature exceeds the limit, the power is cut off. The heat conduction plate and heat sink are combined to enhance heat dissipation, and the motor drives the fan to enhance heat dissipation efficiency. At the same time, the support component allows for convenient removal of the fan for maintenance.

Benefits of technology

It achieves effective protection of LED lamp beads, reduces maintenance costs, improves heat dissipation efficiency, and simplifies the maintenance process of the fan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of detection light sources, and discloses an automatic protection light source capable of setting a temperature value, which comprises an LED lamp bead, a temperature sensor is arranged on one side of the LED lamp bead, a heat conducting plate is arranged at the upper ends of the LED lamp bead and the temperature sensor, and a temperature controller and a temperature display are fixedly arranged on the outer end face of the heat conducting plate. Cooling fins are uniformly distributed at the upper end of the heat conducting plate; and a motor is arranged above the mounting frame, a fan is fixedly mounted at the lower end of the motor, a supporting assembly is arranged on the outer side of the motor, a light condensation cylindrical lens is arranged below the LED lamp beads, and a supporting frame is arranged on the outer side of the light condensation cylindrical lens. According to the automatic protection light source capable of setting the temperature value, the heat dissipation effect is good, meanwhile, an analog signal can be output to the temperature controller in real time through the temperature sensor, the temperature of the light source is displayed in real time through the temperature displayer, LED lamp beads can be protected against burnout caused by too high temperature, the heat dissipation fan is convenient to disassemble and maintain, and the maintenance cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of light source detection, in particular to an automatic protection light source capable of setting a temperature value. Background Art

[0002] As the speed of automated inspection increases, the brightness of the inspection light source has also been improved. Existing line scan light sources generally have cooling methods such as air cooling, gas cooling and water cooling. Among them, although air cooling and water cooling have better heat dissipation effects, some factories do not have this mode and are not suitable for installing air cooling and water cooling devices. Therefore, traditional fan cooling is more suitable.

[0003] However, fan cooling, as a relatively good heat dissipation mode for detection light sources, is easily affected by hardware, namely fan failure, which leads to poor heat dissipation of LED light sources and even serious light decay or burning of LED lamp beads. When the fan fails, it is usually necessary to replace the fan and new LED lamp beads at the same time, which has high maintenance costs and certain usage defects. Therefore, we propose an automatic protection light source with a settable temperature value to solve the above problems. Utility Model Content

[0004] The purpose of the present utility model is to provide an automatic protection light source with a settable temperature value, so as to solve the problem that the fan heat dissipation detection light source proposed in the above background technology is easily affected by hardware, i.e. fan failure, resulting in poor heat dissipation of the LED light source, and even serious light decay or burning of the LED lamp beads. When the fan fails, it is usually necessary to replace the fan and new LED lamp beads at the same time, and the maintenance cost is high.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: an automatic protection light source capable of setting a temperature value, comprising an LED lamp bead, a temperature sensor being provided on one side of the LED lamp bead, and a heat conducting plate being provided above the LED lamp bead and the temperature sensor, a temperature controller and a temperature display being fixedly mounted on the outer end surface of the heat conducting plate, heat sinks being evenly distributed on the upper end of the heat conducting plate, and a mounting bracket being provided on the upper end of the heat sink;

[0006] A motor is arranged above the mounting frame, and a fan is fixedly installed at the lower end of the motor, a support assembly is arranged on the outside of the motor, a focusing cylindrical lens is arranged below the LED lamp beads, and a support frame is arranged on the outside of the focusing cylindrical lens, and a diffusion plate is arranged below the focusing cylindrical lens.

[0007] As an optimal technical solution of the present invention, a first fixing frame and a second fixing frame for fixing the heat sink are symmetrically arranged on the upper and lower sides of the outer end surface of the heat sink, and the first fixing frame is fixedly connected to the lower end of the mounting frame, and the second fixing frame is fixedly connected to the upper end of the heat conducting plate.

[0008] As a preferred technical solution of the present invention, the support assembly includes a connecting frame arranged on the outside of the motor, and connecting rods are distributed at equal angles between the connecting frame and the motor to fix the connecting frame and the motor.

[0009] As a preferred technical solution of the present invention, a support rod is fixedly connected to the end face of the connecting frame close to the mounting frame, and the support rod is connected to the mounting frame through a bolt structure and plays a supporting role for the connecting frame and the motor.

[0010] As a preferred technical solution of the present invention, the support frame is symmetrically arranged on both sides of the focusing cylindrical lens, and the top end of the support frame is fixedly connected to the heat conducting plate through a bolt structure and plays a supporting role for the focusing cylindrical lens.

[0011] As an optimal technical solution of the present invention, the lower end of the support frame is bent, and connecting blocks that support the diffuser are symmetrically provided at both ends of the diffuser, and the diffuser is overlapped on the lower end of the support frame through the connecting blocks.

[0012] As a preferred technical solution of the present invention, the cross section of the connecting block along the axis of the focusing cylindrical lens is arranged in an "L" shape, and the connecting block is slidably connected to the support frame.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the automatic protection light source with a settable temperature value has a good heat dissipation effect, and at the same time, the temperature sensor can output an analog signal to the temperature controller in real time, and the temperature display can display the light source temperature in real time, which can protect the LED lamp beads from burning out due to excessive temperature, and the cooling fan can be easily disassembled and repaired, thereby reducing maintenance costs;

[0014] 1. The temperature sensor can output an analog signal to the temperature controller in real time. At the same time, the temperature display can show the measured temperature in real time. The temperature controller can protect the LED lamp beads by setting the upper limit of temperature protection. When the temperature reaches the upper limit set by the temperature controller, the temperature controller will automatically cut off the input power of the LED lamp beads, thereby protecting the LED lamp beads from burning out due to excessive temperature.

[0015] 2. A heat conducting plate and a heat sink are provided on the upper end of the LED lamp bead, and a fan is provided above the heat sink to dissipate heat from the LED lamp bead through the heat sink. The fan is driven by a motor to blow air to the heat sink and the heat conducting plate, thereby increasing the heat dissipation efficiency of the heat sink and achieving good heat dissipation effect.

[0016] 3. A support assembly is set on the outside of the motor. Since the fan is easily affected by the external environment, such as temperature, dust, etc., or its own quality problems, it may malfunction. When the fan needs to be replaced, you only need to disassemble the support rod and the mounting bracket to remove the entire support assembly, and then you can repair and replace the motor and fan, which is convenient to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the exploded structure of the connection between the support assembly and the mounting frame of the utility model;

[0019] Figure 3 This is a schematic diagram of the overall structure of the utility model from another perspective;

[0020] Figure 4 For this utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0021] In the figure: 1. LED lamp bead; 2. Temperature sensor; 3. Heat conduction plate; 4. Heat sink; 5. Temperature controller; 6. Temperature display; 7. First fixing frame; 8. Second fixing frame; 9. Mounting frame; 10. Motor; 11. Fan; 1200. Support assembly; 1201. Connecting frame; 1202. Connecting rod; 1203. Support rod; 13. Focusing cylindrical lens; 14. Support frame; 15. Diffuser plate; 16. Connecting block. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-4 The utility model provides a technical solution: an automatic protection light source with a settable temperature value, including an LED lamp bead 1, combined with Figure 1 and Figure 3As shown in , a temperature sensor 2 is provided on one side of the LED lamp bead 1, and a heat conducting plate 3 is provided on the upper end of the LED lamp bead 1 and the temperature sensor 2. A temperature controller 5 and a temperature display 6 are fixedly mounted on the outer end surface of the heat conducting plate 3. The light source has a built-in high-power LED lamp bead 1, and the illumination of the light source when it is always on exceeds 200WLux. Since the light source will generate a large amount of heat, by setting the temperature sensor 2, an analog signal can be output to the temperature controller 5 in real time. The temperature controller 5 is connected to the temperature display 6, and the light source temperature is displayed in real time by the temperature display 6. At the same time, the temperature controller 5 can protect the light source by setting the upper limit value of the temperature protection. When the temperature reaches the upper limit set by the temperature controller 5, the temperature controller 5 will cut off the power supply of the LED lamp bead 1, thereby protecting the LED lamp bead 1 from burning out due to excessive temperature.

[0024] Specific examples Figure 1 and Figure 3 As shown in the figure, the upper end of the heat conducting plate 3 is evenly distributed with heat sinks 4, and the upper end of the heat sink 4 is provided with a mounting frame 9, and the outer end surface of the heat sink 4 is symmetrically provided with a first fixing frame 7 and a second fixing frame 8 that play a fixing role for the heat sink 4, and the first fixing frame 7 is fixedly connected to the lower end of the mounting frame 9, and the second fixing frame 8 is fixedly connected to the upper end of the heat conducting plate 3, combined with Figure 2 As shown in , a motor 10 is provided above the mounting frame 9, and a fan 11 is fixedly mounted at the lower end of the motor 10. The fan 11 is driven by the motor 10 to blow air toward the heat sink 4 and the heat conducting plate 3, thereby increasing the heat dissipation efficiency of the heat sink 4;

[0025] A focusing cylindrical lens 13 is provided below the LED lamp bead 1, and a support frame 14 is symmetrically provided on the outside of the focusing cylindrical lens 13, and the top of the support frame 14 is fixedly connected to the heat conducting plate 3 through a bolt structure and supports the focusing cylindrical lens 13. A diffusion plate 15 is provided below the focusing cylindrical lens 13, and the two ends of the diffusion plate 15 are symmetrically provided with connecting blocks 16 that overlap the lower end of the support frame 14. Figure 3 and Figure 4 As shown in , the lower end of the support frame 14 is bent, and the cross-section of the connecting block 16 along the axis of the focusing cylindrical lens 13 is L-shaped. The connecting block 16 is connected to the support frame 14 through a sliding connection, and the diffuser plate 15 can be quickly removed for replacement by pushing the diffuser plate 15;

[0026] Specific examples Figure 2As shown in , a support assembly 1200 is provided on the outside of the motor 10, and the support assembly 1200 includes a connecting frame 1201 provided on the outside of the motor 10, and connecting rods 1202 that fix the connecting frame 1201 and the motor 10 are distributed at equal angles between the connecting frame 1201 and the motor 10, and a support rod 1203 is fixedly connected to the end face of the connecting frame 1201 close to the mounting frame 9, and the support rod 1203 is connected to the mounting frame 9 through a bolt structure and supports the connecting frame 1201 and the motor 10. When the fan 11 needs to be replaced, it is only necessary to disassemble the support rod 1203 and the mounting frame 9 to remove the support assembly 1200 as a whole, and then the motor 10 and the fan 11 can be repaired and replaced;

[0027] The working principle of the utility model is as follows: when the automatic protection light source with a settable temperature value is used, the illumination of the LED lamp bead 1 when it is constantly on exceeds 200WLux. Therefore, a large amount of heat is generated when the LED lamp bead 1 is working. A heat conducting plate 3 and a heat sink 4 are provided at the upper end of the LED lamp bead 1, and a fan 11 is provided above the heat sink 4 to dissipate heat from the LED lamp bead 1 through the heat sink 4. The fan 11 is driven by the motor 10 to blow air toward the heat sink 4 and the heat conducting plate 3, thereby increasing the heat dissipation efficiency of the heat sink 4.

[0028] Specific examples Figure 1 As shown in the figure, by setting a temperature sensor 2 on the outside of the LED lamp bead 1, the temperature sensor 2 can output an analog signal to the temperature controller 5 in real time, and the temperature display 6 can display the measured temperature in real time. The temperature controller 5 can protect the LED lamp bead 1 by setting an upper limit value of the temperature protection. When the temperature reaches the upper limit temperature set by the temperature controller 5, the temperature controller 5 will automatically cut off the input power of the LED lamp bead 1, thereby protecting the LED lamp bead 1 from burning out due to excessive temperature. A support assembly 1200 is set on the outside of the motor 10. When the fan 11 needs to be replaced, it is only necessary to disassemble the support rod 1203 and the mounting bracket 9 to remove the support assembly 1200 as a whole, and then the motor 10 and the fan 11 can be repaired and replaced.

[0029] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic protection light source with a settable temperature value, comprising an LED lamp bead (1), characterized in that: A temperature sensor (2) is provided on one side of the LED lamp bead (1), and a heat conducting plate (3) is provided on the upper ends of the LED lamp bead (1) and the temperature sensor (2); a temperature controller (5) and a temperature display (6) are fixedly mounted on the outer end surface of the heat conducting plate (3); heat sinks (4) are evenly distributed on the upper end of the heat conducting plate (3), and a mounting frame (9) is provided on the upper end of the heat sinks (4); A motor (10) is provided above the mounting frame (9), and a fan (11) is fixedly installed at the lower end of the motor (10); a support assembly (1200) is provided on the outside of the motor (10); a focusing cylindrical lens (13) is provided below the LED lamp bead (1), and a support frame (14) is provided on the outside of the focusing cylindrical lens (13); and a diffusion plate (15) is provided below the focusing cylindrical lens (13).

2. The automatic protection light source with adjustable temperature value according to claim 1, characterized in that: A first fixing frame (7) and a second fixing frame (8) for fixing the heat sink (4) are symmetrically provided on upper and lower sides of the outer end surface of the heat sink (4), respectively. The first fixing frame (7) is fixedly connected to the lower end of the mounting frame (9), and the second fixing frame (8) is fixedly connected to the upper end of the heat conducting plate (3).

3. The automatic protection light source with adjustable temperature value according to claim 1, characterized in that: The support assembly (1200) comprises a connecting frame (1201) arranged outside the motor (10), and connecting rods (1202) are distributed at equal angles between the connecting frame (1201) and the motor (10) for fixing the connecting frame (1201) and the motor (10).

4. The automatic protection light source with adjustable temperature value according to claim 3, characterized in that: The end face of the connecting frame (1201) close to the mounting frame (9) is fixedly connected to a support rod (1203), and the support rod (1203) is connected to the mounting frame (9) via a bolt structure and plays a supporting role for the connecting frame (1201) and the motor (10).

5. The automatic protection light source with adjustable temperature value according to claim 1, characterized in that: The support frame (14) is symmetrically arranged on both sides of the focusing cylindrical lens (13), and the top end of the support frame (14) is fixedly connected to the heat conducting plate (3) through a bolt structure and plays a supporting role for the focusing cylindrical lens (13).

6. The automatic protection light source with adjustable temperature value according to claim 5, characterized in that: The lower end of the support frame (14) is arranged in a bent shape, and connecting blocks (16) are symmetrically arranged at both ends of the diffusion plate (15) to support the diffusion plate (15), and the diffusion plate (15) is overlapped on the lower end of the support frame (14) through the connecting blocks (16).

7. The automatic protection light source with adjustable temperature value according to claim 6, characterized in that: The cross section of the connecting block (16) along the axial direction of the focusing cylindrical lens (13) is arranged in an "L" shape, and the connecting block (16) is slidably connected to the support frame (14).