Fruit freeze-drying and forming device

Through the combination of the crushing mechanism and the mixer structure, the problems of poor uniformity and slow forming speed in the fruit freeze-drying process are solved, efficient and uniform freezing and rapid forming of fruit freeze-dried fruit are achieved, and the freeze-drying quality and efficiency are improved.

CN223376190UActive Publication Date: 2025-09-23LINYI WONDERFUL FD FOODS CO LTD
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Patent Information

Application Number
CN202422110037.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-09-23
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

In the existing technology, the fruit freeze-drying process has poor uniformity, resulting in insufficient or excessive drying of some fruits, affecting quality. In addition, the direct forming speed of large fruits is slow, affecting efficiency.

Method used

It adopts a crushing mechanism and a mixer structure. The first motor drives the cutting blade to cut the fruit, and the second motor drives the stirring rod to stir. Combined with the plug plate and push block of the supporting mechanism, the fruit can be evenly frozen and quickly formed.

Benefits of technology

It improves the quality and efficiency of fruit freeze-drying, ensures that the fruit is evenly cooled, quickly formed, and easy to take out the finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a fruit freeze-drying forming device, which relates to the technical field of fruit freeze-drying manufacturing and comprises a crushing mechanism, a stirrer structure and a supporting mechanism. The stirring mechanism comprises a freeze dryer, a feeding port is formed in the top of the freeze dryer in a penetrating mode, a first telescopic rod is inserted into one side of the freeze dryer in a penetrating mode, a baffle is fixedly installed at the telescopic end of the first telescopic rod and arranged at the bottom of the feeding port, and a second rotating shaft is inserted into the freeze dryer. A stirring rod is fixedly mounted on the outer surface wall of the second rotating shaft. According to the freeze dryer, the second rotating shaft is inserted into the freeze dryer, the stirring rod is fixedly installed on the outer surface wall of the second rotating shaft, the second motor is fixedly installed on one side of the freeze dryer, the output end of the second motor is fixedly connected with one end of the second rotating shaft, and the second motor rotates to drive the stirring rod to stir fruits in the freeze dryer; and the fruits can be uniformly cooled, so that the quality of the freeze-dried fruits is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fruit freeze-drying production, in particular to a fruit freeze-drying forming device. Background Art

[0002] Freeze-dried fruit uses a freeze dryer to freeze the water in the fruit beforehand. This water is then sublimated in a vacuum environment, creating the freeze-dried fruit. Simply put, the water is extracted from the fruit at low temperatures, preserving its original nutrients.

[0003] In the prior art, the manufacturing process of fruit freeze-drying has the problem of poor uniformity, which may cause some fruits to be insufficiently dried or over-dried, affecting the quality of freeze-drying. In addition, generally speaking, fruits are large in size, and directly washing the whole fruit and placing it into the molding device for molding is slow, which affects the efficiency of fruit freeze-drying molding. Utility Model Content

[0004] The purpose of the utility model is to solve the problem of poor uniformity in the prior art, which may cause some fruits to be insufficiently dried or over-dried, affecting the quality of freeze-drying. In addition, generally, fruits are large in size, and directly washing the whole fruit and placing it into the forming device for forming is slow, which affects the efficiency of fruit freeze-drying. A fruit freeze-drying forming device is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: including: a crushing mechanism, a mixer structure and a supporting mechanism; the mixing mechanism includes a freeze dryer, a feed port is opened through the top of the freeze dryer, a first telescopic rod is inserted through one side of the freeze dryer, the telescopic end of the first telescopic rod is fixedly installed with a baffle, the baffle is arranged at the bottom of the feed port, a second rotating shaft is inserted inside the freeze dryer, a stirring rod is fixedly installed on the outer wall of the second rotating shaft, a group of second telescopic rods are inserted through the inside of the freeze dryer, a group of second telescopic rods are arranged opposite to each other, a group of second telescopic rods are fixedly installed with a push block, a control panel is fixedly installed on the front of the freeze dryer, and a discharge hole is opened through the bottom of the freeze dryer.

[0006] Preferably, the crushing mechanism includes an upper hopper, a crushing drum is fixedly installed at the bottom of the upper hopper, the upper hopper is fixedly connected to the crushing drum, and a group of first rotating shafts are inserted into the interior of the crushing drum.

[0007] Preferably, a group of outer walls of the first rotating shafts are all fixedly sleeved with rotating rollers, and a group of outer walls of the rotating rollers are all fixedly installed with cutting blades.

[0008] Preferably, a group of first motors are fixedly installed on the top of the crushing cylinder, and the output ends of the group of first motors are respectively fixedly connected to the top ends of a group of first rotating shafts.

[0009] Preferably, the support mechanism includes a support base, a pillar and a third telescopic rod are fixedly mounted on the top of the support base, and a plug plate is fixedly mounted on the telescopic end of the third telescopic rod.

[0010] Preferably, a second motor is fixedly mounted on one side of the freeze dryer, and an output end of the second motor is fixedly connected to one end of the second rotating shaft.

[0011] Preferably, the top of the pillar is fixedly connected to the bottom of the freeze dryer, the plug plate is snap-fitted to the discharge hole, the bottom of the crushing cylinder is fixedly connected to the top of the freeze dryer, and the crushing cylinder is fixedly connected to the feed port.

[0012] Compared with the prior art, the advantages and positive effects of the present invention are:

[0013] 1. In the utility model, a second rotating shaft is inserted into the interior of the freeze dryer, a stirring rod is fixedly installed on the outer wall of the second rotating shaft, a second motor is fixedly installed on one side of the freeze dryer, and the output end of the second motor is fixedly connected to one end of the second rotating shaft. The second motor is rotated to drive the stirring rod to stir the fruit inside the freeze dryer, so that the fruit is evenly cooled, thereby improving the quality of the freeze-dried fruit.

[0014] 2. In the utility model, a first rotating shaft is inserted into the interior of the crushing cylinder, a rotating roller is fixedly sleeved on the outer wall of the first rotating shaft, a cutting blade is fixedly installed on the outer wall of the rotating roller, and a first motor is fixedly installed on the top of the crushing cylinder. The first motor is used to drive the cutting blade to rotate to cut the fruit, thereby facilitating the rapid shaping of the fruit freeze-dried, thereby improving the efficiency of the fruit freeze-dried production. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional diagram of a fruit freeze-drying molding device proposed in the utility model;

[0016] Figure 2 This is a three-dimensional cross-sectional view of a crushing mechanism in a fruit freeze-drying molding device proposed in the utility model;

[0017] Figure 3 This is a three-dimensional cross-sectional view of a stirring mechanism in a fruit freeze-drying molding device proposed in the utility model;

[0018] Figure 4 The utility model provides a three-dimensional diagram of a supporting mechanism in a fruit freeze-drying molding device.

[0019] Legend: 1. Crushing mechanism; 101. Upper hopper; 102. Crushing drum; 103. First rotating shaft; 104. Roller; 105. Cutting blade; 106. First motor; 2. Stirring mechanism; 201. Freeze dryer; 202. Feed inlet; 203. First telescopic rod; 204. Baffle; 205. Second rotating shaft; 206. Stirring rod; 207. Second telescopic rod; 208. Push block; 209. Control panel; 210. Discharge hole; 211. Second motor; 3. Support mechanism; 301. Support base; 302. Pillar; 303. Third telescopic rod; 304. Stopper. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1, as Figures 1-4 As shown, the utility model provides a fruit freeze-drying forming device, comprising: a crushing mechanism 1, a mixer structure 2 and a supporting mechanism 3; the mixing mechanism 2 includes a freeze dryer 201, a feed inlet 202 is provided through the top of the freeze dryer 201, a first telescopic rod 203 is inserted through one side of the freeze dryer 201, a baffle 204 is fixedly installed at the telescopic end of the first telescopic rod 203, and the baffle 204 is arranged at the bottom of the feed inlet 202, a second rotating shaft 205 is inserted inside the freeze dryer 201, a stirring rod 206 is fixedly installed on the outer wall of the second rotating shaft 205, a group of second telescopic rods 207 are inserted through the inside of the freeze dryer 201, the group of second telescopic rods 207 are arranged opposite to each other, and a push block 208 is fixedly installed at the telescopic end of the group of second telescopic rods 207, a control panel 209 is fixedly installed on the front of the freeze dryer 201, and a discharge hole 210 is provided through the bottom of the freeze dryer 201.

[0023] The effect achieved by the entire embodiment 1 is that, by setting the crushing cylinder 102 to be fixedly connected with the feed port 202 opened through the top of the freeze dryer 201, the cut fruit enters the interior of the freeze dryer 201 through the crushing cylinder 102, and by adjusting the length of the first telescopic rod 203, the baffle 204 fixedly installed at its telescopic end is used to block the feed port 202 to prevent the cold air inside the freeze dryer 201 from leaking out. A second rotating shaft 205 is inserted into the interior of the freeze dryer 201, and a stirring rod 206 is fixedly installed on the outer wall of the second rotating shaft 205. A second motor 211 is fixedly installed on one side of the freeze dryer 201, and the output end of the second motor 211 is fixedly connected to one end of the second rotating shaft 205. The second motor 211 rotates and drives the stirring rod 206 to stir the fruit inside the freeze dryer 201, so that the fruit is evenly cooled, thereby improving the quality of the freeze-dried fruit; a control panel 209 is fixedly installed on the front of the freeze dryer 201 to facilitate control and adjustment of the environment inside the freeze dryer 201, and then two sets of second telescopic rods 207 are symmetrically inserted inside the freeze dryer 201, and push blocks 208 are fixedly installed at the telescopic ends of the second telescopic rods 207. The length of the second telescopic rods 207 is adjusted, and the push blocks 208 are used to push the frozen and formed freeze-dried fruit to the discharge hole 210, and the length of the third telescopic rod 303 is adjusted, and the plug plate 304 is withdrawn from the discharge hole 210 to facilitate the removal of the formed freeze-dried fruit.

[0024] Example 2, as Figures 1-4 As shown, the crushing mechanism 1 includes an upper hopper 101, a crushing drum 102 is fixedly installed at the bottom of the upper hopper 101, the upper hopper 101 is fixedly connected to the crushing drum 102, a group of first rotating shafts 103 are inserted into the interior of the crushing drum 102; the outer walls of a group of first rotating shafts 103 are fixedly sleeved with rollers 104, and the outer walls of a group of rotating rollers 104 are fixedly installed with cutting blades 105; a group of first motors 106 are fixedly installed on the top of the crushing drum 102, and the output ends of the group of first motors 106 are respectively fixedly connected to the top ends of the group of first rotating shafts 103; the supporting mechanism 3 includes A support base 301, a pillar 302 and a third telescopic rod 303 are fixedly installed on the top of the support base 301, and a plug plate 304 is fixedly installed on the telescopic end of the third telescopic rod 303; a second motor 211 is fixedly installed on one side of the freeze dryer 201, and the output end of the second motor 211 is fixedly connected to one end of the second rotating shaft 205; the top of the pillar 302 is fixedly connected to the bottom of the freeze dryer 201, the plug plate 304 is clamped with the discharge hole 210, the bottom of the crushing cylinder 102 is fixedly connected to the top of the freeze dryer 201, and the crushing cylinder 102 is fixedly connected to the feed port 202.

[0025] The effect achieved by the entire embodiment 2 is as follows: by fixing the support column 302 and the third telescopic rod 303 on the top of the support base 301, fixing the plug plate 304 on the telescopic end of the third telescopic rod 303, fixing the freeze dryer 201 on the top of the support column 302, penetrating the feed port 202 at the top of the freeze dryer 201, penetrating the discharge hole 210 at the bottom of the freeze dryer 201, inserting the plug plate 304 into the discharge hole 210, fixing the crushing cylinder 102 on the top of the freeze dryer 201, fixing the upper hopper 101 on the top of the crushing cylinder 102, pouring the washed fruit into the interior of the upper hopper 101, and utilizing The upper hopper 101 is fixedly connected to the crushing drum 102, and the fruit is poured into the crushing drum 102. The first rotating shaft 103 is inserted into the crushing drum 102, and a roller 104 is fixedly sleeved on the outer wall of the first rotating shaft 103. A cutting blade 105 is fixedly installed on the outer wall of the roller 104. The first motor 106 is fixedly installed on the top of the crushing drum 102. The first motor 106 drives the cutting blade 105 to rotate to cut the fruit, which facilitates the rapid formation of the freeze-dried fruit. After the freeze-dried fruit is formed, the length of the third telescopic rod 303 is adjusted, and the plug plate 304 is withdrawn from the discharge hole 210 to facilitate the removal of the formed freeze-dried fruit.

[0026] Working principle: When the device is in use, first, the support column 302 and the third telescopic rod 303 are fixedly installed on the top of the support base 301, the plug plate 304 is fixedly installed on the telescopic end of the third telescopic rod 303, the freeze dryer 201 is fixedly installed on the top of the support column 302, the feed inlet 202 is penetrated through the top of the freeze dryer 201, the discharge hole 210 is penetrated through the bottom of the freeze dryer 201, the plug plate 304 is inserted into the discharge hole 210, the crushing cylinder 102 is fixedly installed on the top of the freeze dryer 201, and the upper hopper 101 is fixedly installed on the top of the crushing cylinder 102. The washed fruit is poured into the upper hopper. The interior of the hopper 101 is fixedly connected to the crushing drum 102 by using the upper hopper 101, and the fruit is poured into the interior of the crushing drum 102. A first rotating shaft 103 is inserted into the interior of the crushing drum 102, and a roller 104 is fixedly sleeved on the outer wall of the first rotating shaft 103. A cutting blade 105 is fixedly installed on the outer wall of the roller 104, and a first motor 106 is fixedly installed on the top of the crushing drum 102. The first motor 106 drives the cutting blade 105 to rotate to cut the fruit, which is convenient for the rapid molding of fruit freeze-dried fruit. Secondly, the bottom of the crushing drum 102 is fixedly connected to the feed port 202, and the cut fruit is The fruit enters the freeze dryer 201 through the crushing cylinder 102. By adjusting the length of the first telescopic rod 203, the baffle 204 fixedly installed at the telescopic end thereof is used to block the feed port 202 to prevent the cold air inside the freeze dryer 201 from leaking out. A second rotating shaft 205 is inserted into the freeze dryer 201, and a stirring rod 206 is fixedly installed on the outer wall of the second rotating shaft 205. A second motor 211 is fixedly installed on one side of the freeze dryer 201, and the output end of the second motor 211 is fixedly connected to one end of the second rotating shaft 205. The stirring rod 206 is driven by the second motor 211 to stir the fruit inside the freeze dryer 201. Then, a control panel 209 is fixedly installed on the front of the freeze dryer 201 to facilitate control and adjustment of the environment inside the freeze dryer 201, and two sets of second telescopic rods 207 are symmetrically inserted into the freeze dryer 201. Push blocks 208 are fixedly installed at the telescopic ends of the second telescopic rods 207, and the length of the second telescopic rods 207 is adjusted. The push blocks 208 are used to push the frozen and formed freeze-dried fruits to the discharge hole 210, and the length of the third telescopic rod 303 is adjusted. The plug plate 304 is withdrawn from the discharge hole 210 to facilitate the removal of the formed freeze-dried fruits.

[0027] The wiring diagram of the first motor 106, the second motor 211, the first telescopic rod 203, the second telescopic rod 207, the third telescopic rod 303, and the freeze dryer 201 in the present invention is common knowledge in the field, and its working principle is a well-known technology. The models are selected according to actual use. Therefore, the control method and wiring layout of the first motor 106, the second motor 211, the first telescopic rod 203, the second telescopic rod 207, the third telescopic rod 303, and the freeze dryer 201 will not be explained in detail.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A fruit freeze-drying molding device, characterized in that: include: Crushing mechanism (1), mixer structure (2) and supporting mechanism (3); The stirring mechanism (2) comprises a freeze dryer (201), a feed port (202) is provided through the top of the freeze dryer (201), a first telescopic rod (203) is inserted through one side of the freeze dryer (201), a baffle (204) is fixedly installed at the telescopic end of the first telescopic rod (203), and the baffle (204) is arranged at the bottom of the feed port (202), a second rotating shaft (205) is inserted inside the freeze dryer (201), a stirring rod (206) is fixedly installed on the outer wall of the second rotating shaft (205), a group of second telescopic rods (207) are inserted through the inside of the freeze dryer (201), a group of second telescopic rods (207) are arranged opposite to each other, a push block (208) is fixedly installed at the telescopic end of a group of second telescopic rods (207), a control panel (209) is fixedly installed on the front of the freeze dryer (201), and a discharge hole (210) is provided through the bottom of the freeze dryer (201).

2. The fruit freeze-drying forming device according to claim 1, wherein: The crushing mechanism (1) comprises an upper hopper (101), a crushing barrel (102) is fixedly mounted on the bottom of the upper hopper (101), the upper hopper (101) is fixedly connected to the crushing barrel (102), and a group of first rotating shafts (103) are inserted into the interior of the crushing barrel (102).

3. The fruit freeze-drying forming device according to claim 2, wherein: A group of outer surfaces of the first rotating shafts (103) are all fixedly sleeved with rotating rollers (104), and a group of outer surfaces of the rotating rollers (104) are all fixedly mounted with cutting blades (105).

4. The fruit freeze-drying forming device according to claim 3, characterized in that: A group of first motors (106) is fixedly installed on the top of the crushing cylinder (102), and the output ends of the group of first motors (106) are respectively fixedly connected to the top ends of a group of first rotating shafts (103).

5. The fruit freeze-drying forming device according to claim 3, characterized in that: The support mechanism (3) comprises a support base (301), a top of the support base (301) having a fixedly mounted support column (302) and a third telescopic rod (303), and a telescopic end of the third telescopic rod (303) having a fixedly mounted plug plate (304).

6. The fruit freeze-drying forming device according to claim 1, characterized in that: A second motor (211) is fixedly mounted on one side of the freeze dryer (201), and an output end of the second motor (211) is fixedly connected to one end of the second rotating shaft (205).

7. The fruit freeze-drying forming device according to claim 5, characterized in that: The top of the support (302) is fixedly connected to the bottom of the freeze dryer (201), the plug plate (304) is snap-fitted to the discharge hole (210), the bottom of the crushing cylinder (102) is fixedly connected to the top of the freeze dryer (201), and the crushing cylinder (102) is fixedly connected to the feed port (202).