Portable multi-size roller profile detection device

By integrating the detection component and the fixing component in the box, the problem that the roller profile detection device is inconvenient to carry is solved, convenient and accurate roller profile detection is achieved, and production efficiency is improved.

CN223376544UActive Publication Date: 2025-09-23LONGKOU XINDA PRECISION ROLLING PROD CO LTD
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Patent Information

Application Number
CN202422871129.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-09-23
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The existing roller profile detection device is a large machine and is not easy to carry, which results in that the roller profile detection cannot be carried out quickly, affecting production efficiency.

Method used

A portable multi-size roller profile detection device is designed. The detection component and the fixing component are integrated in a box, including a fixing rod, a hydraulic rod, a motor-driven screw and a detection head, to achieve convenient fixation and accurate detection of the roller.

Benefits of technology

The convenience and applicability of roller profile detection are realized, and detection can be carried out anytime and anywhere, ensuring the accuracy and speed of the detection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a portable multi-size roller profile detection device, which comprises a box body, the middle part of the box body is fixedly connected with a partition plate, one side of the partition plate is fixedly connected with an electric appliance box, the upper end of the electric appliance box is fixedly connected with a control console, one side of the control console is fixedly connected with a touch screen, and the other side of the control console is fixedly connected with a display screen. A fixing seat is fixedly connected to the other side of the partition plate, a fixing assembly is arranged on the fixing seat, a base is fixedly connected to the inner wall of the box body, a supporting arm is rotationally connected to the base, a locking assembly is arranged on the base and used for fixing the supporting arm, and a detection assembly is arranged on the supporting arm. A box cover is rotationally connected to the box body. The roller profile detection device has the advantages that the detection assembly and the fixing assembly are arranged in the box body, so that the roller profile detection device is convenient to carry, and the roller profile can be detected anytime and anywhere.
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Description

Technical Field

[0001] The utility model relates to the field of roller detection technology, and in particular to a portable multi-size roller profile detection device. Background Art

[0002] A roller profile detection device is a precision device used to measure and evaluate the shape and profile of a roller. It is primarily used to detect the shape and profile of the roller to ensure it meets design requirements. This type of device typically features high precision, stability, and ease of operation. Publication No. CN220583375U discloses a roller bearing camber measurement device, belonging to the technical field of camber measurement devices. The device comprises a base, a lifting device fixedly mounted on the top of the base's outer surface, a translation device slidably connected to one side of the outer surface of the lifting device, a detection device fixedly mounted on one side of the outer surface of the translation device, a detection platform disposed on the top of the base's outer surface, a cleaning structure disposed on the top of the base's outer surface, and a collection structure disposed on one side of the base's outer surface. The cleaning structure allows the base and detection platform to be cleaned, thereby preventing the detection platform from being contaminated by various debris. This could result in the roller bearing being unable to maintain a level position when placed on the detection platform, leading to deviations when the detection device measures the roller bearing, thereby reducing the detection accuracy of the camber measurement device.

[0003] However, there are some problems with the existing technology: the existing roller profile detection device is a large machine and is not convenient to carry. During the actual production of rollers, it is impossible to quickly determine whether the roller profile meets the standards. The roller needs to be brought to the machine for inspection, which is a very cumbersome process and affects the roller production efficiency. Therefore, we propose a portable multi-size roller profile detection device. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of the present invention is to provide a portable multi-size roller profile detection device, which is easy to carry by arranging the detection component and the fixing component in a box, and can detect the roller profile anytime and anywhere.

[0005] The utility model is implemented as follows: a portable multi-size roller profile detection device includes a box body, a partition is fixedly connected to the middle of the box body, an electrical box is fixedly connected to one side of the partition, a console is fixedly connected to the upper end of the electrical box, a touch screen is fixedly connected to one side of the console, a fixing seat is fixedly connected to the other side of the partition, a fixing assembly is provided on the fixing seat, a base is fixedly connected to the inner wall of the box body, a support arm is rotatably connected to the base, a locking assembly is provided on the base, the locking assembly is used to fix the support arm, a detection assembly is provided on the support arm, and a box cover is rotatably connected to the box body.

[0006] Optionally, the fixing assembly includes two groups of fixing rods, a sliding groove is provided on the fixing seat, the two groups of fixing rods are slidably connected in the sliding groove, one end of the fixing rod is fixedly connected to a limiting ring, and one side of the limiting ring is fixedly connected to a rubber ring.

[0007] Optionally, a bidirectional screw is rotatably connected in the sliding groove of the fixed seat, and the two groups of fixed rods are respectively threadedly connected to the two ends of the bidirectional screw. A first motor is fixedly connected in the fixed seat, and the bidirectional screw is fixedly connected to the output end of the first motor.

[0008] Optionally, a first hydraulic rod is fixedly connected in the fixing seat, a movable end of the first hydraulic rod is fixedly connected to a fixing block, and a rubber pad is fixedly connected to one side of the fixing block.

[0009] Optionally, the locking assembly includes a rotating shaft, a hole is opened on the base, the rotating shaft is rotatably connected in the hole, a threaded hole is opened on the inner wall of the hole, a locking screw is rotatably connected in the threaded hole, and a limiting plate is fixedly connected to one side of the base, and the limiting plate is used to limit the rotation angle of the support arm.

[0010] Optionally, the detection component includes a slider, a slide is provided on the support arm, the slider is slidably connected in the slide, a second hydraulic rod is fixedly connected to one side of the slider, a detection rod is fixedly connected to the movable end of the second hydraulic rod, a detection head is threadedly connected to the detection rod, and an upper contact pin and a lower contact pin are fixedly connected to the detection head.

[0011] Optionally, a threaded rod is rotatably connected in the support arm slideway, the threaded rod is threadedly connected to the slider, a second motor is fixedly connected in the support arm, and the threaded rod is fixedly connected to the output end of the second motor.

[0012] Optionally, a hinge is fixedly connected to the box body, the hinge is fixedly connected to the box cover, and a handle is fixedly connected to one side of the box body.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The utility model integrates the detection components and the fixing components and other structures in the box, making the roller profile detection device easy to carry and capable of performing detection anytime and anywhere, thereby improving the convenience and applicability of the roller profile detection device.

[0015] 2. The utility model is provided with a fixing assembly. The first motor starts to drive the bidirectional screw to rotate. After the bidirectional screw rotates, it drives the fixing rods at both ends to move closer or farther away, so that rollers of different sizes can be placed on the two sets of fixing rods. At the same time, the two sets of fixing rods move synchronously, which can ensure that the rollers are on the axis, making subsequent detection more accurate. At the same time, the first hydraulic rod is extended and retracted to drive the fixing block to move, so that the device can fix rollers of different sizes between the fixing block and the limit ring, avoiding the movement of the roller during inspection to affect the detection results. At the same time, the rubber pad on the fixing block and the rubber ring on the limit ring can also avoid scratches on the surface of the roller when the device fixes it, affecting its quality. Compared with the existing fixing method, the fixing method of this device also exposes the upper and lower surfaces of the roller to the outside, and can detect both sides at the same time without rotating the roller to re-fix it.

[0016] 3. The utility model is provided with a detection component, which drives the threaded rod to rotate by starting the second motor. After the threaded rod rotates, it drives the slider to move, so that the lower contact pin moves to the top of the roller, and then drives the detection rod to move by the second hydraulic rod, and the detection rod drives the detection head and the lower contact pin to move, so that the lower contact pin draws the curve of the upper surface of the roller, and then drives the slider to move by the second motor, so that the upper contact pin moves to the bottom of the roller, and then drives the detection rod to move by controlling the second hydraulic rod, and the detection rod drives the detection head and the upper contact pin to move, so that the upper contact pin draws the curve of the lower surface of the roller, thereby completing the contour detection of both sides of the roller. The two sets of contact pins make the detection results more accurate and the detection faster.

[0017] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram provided by the utility model;

[0019] Figure 2 This is a schematic diagram of the box provided by the utility model;

[0020] Figure 3 This is a cross-sectional view of the box provided by the utility model;

[0021] Figure 4 This is a cross-sectional view of the fixing seat provided by the utility model;

[0022] Figure 5 This is a cross-sectional view of the base provided by the utility model;

[0023] Figure 6 This is a cross-sectional view of the support arm provided by the utility model;

[0024] Figure 7This is a schematic diagram of the detection head provided by the utility model.

[0025] In the figure: 1. Box body; 2. Partition; 3. Electrical box; 4. Control console; 5. Touch screen; 6. Fixed seat; 7. Fixed assembly; 701. Fixed rod; 702. Limiting ring; 703. Bidirectional screw; 704. First motor; 705. Rubber ring; 706. First hydraulic rod; 707. Fixed block; 708. Rubber pad; 8. Base; 9. Support arm; 10. Locking assembly; 101. Rotating shaft; 102. Locking screw; 103. Limiting plate; 11. Detection assembly; 111. Slider; 112. Second hydraulic rod; 113. Detection rod; 114. Detection head; 115. Upper contact pin; 116. Threaded rod; 117. Second motor; 118. Lower contact pin; 12. Box cover; 13. Hinge; 14. Handle. DETAILED DESCRIPTION

[0026] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0027] like Figures 1 to 7 As shown, an embodiment of the present invention provides a portable multi-size roller profile detection device, which includes a box body 1. The box body 1 is rectangular and made of stainless steel. The main function of the box body 1 is to carry various components.

[0028] Furthermore, a partition 2 is fixedly connected to the middle of the box body 1, and an electrical box 3 is fixedly connected to one side of the partition 2. The electrical box 3 is the data processing center of the roller profile detection device. It contains electronic components such as circuit boards, processors, and memories, and is used to receive signals, process data, and output results.

[0029] Furthermore, a console 4 is fixedly connected to the upper end of the electrical box 3, a touch screen 5 is fixedly connected to one side of the console 4, and control buttons are provided on the console 4. The main function of the console 4 is to control the operation of the device, and the touch screen 5 is used to display and adjust the detection data.

[0030] Furthermore, a fixing seat 6 is fixedly connected to the other side of the partition 2, and a fixing assembly 7 is provided on the fixing seat 6. The fixing assembly 7 includes two groups of fixing rods 701. A sliding groove is opened on the fixing seat 6. The two groups of fixing rods 701 are slidably connected in the sliding groove. One end of the fixing rod 701 is fixedly connected to a limiting ring 702, and one side of the limiting ring 702 is fixedly connected to a rubber ring 705.

[0031] Furthermore, a bidirectional screw rod 703 is rotatably connected in the sliding groove of the fixed seat 6, and two sets of fixed rods 701 are respectively threadedly connected to the two ends of the bidirectional screw rod 703. A first motor 704 is fixedly connected in the fixed seat 6, and the bidirectional screw rod 703 is fixedly connected to the output end of the first motor 704.

[0032] Specifically, the first motor 704 starts to drive the bidirectional screw rod 703 to rotate. After the bidirectional screw rod 703 rotates, it drives the fixed rods 701 at both ends to move closer or farther away, so that rollers of different sizes can be placed on the two sets of fixed rods 701. At the same time, the two sets of fixed rods 701 move synchronously, which can ensure that the rollers are on the axis, making subsequent detection more accurate.

[0033] Furthermore, a first hydraulic rod 706 is fixedly connected in the fixing seat 6 , a movable end of the first hydraulic rod 706 is fixedly connected to a fixing block 707 , and a rubber pad 708 is fixedly connected to one side of the fixing block 707 .

[0034] Specifically, the first hydraulic rod 706 is extended and retracted to drive the fixed block 707 to move, so that the device can fix rollers of different sizes between the fixed block 707 and the limiting ring 702, thereby preventing the movement of the rollers during inspection from affecting the detection results. At the same time, the rubber pad 708 on the fixed block 707 and the rubber ring 705 on the limiting ring 702 can also prevent the device from causing scratches on the surface of the roller when fixing the roller, thereby affecting its quality.

[0035] Furthermore, a base 8 is fixedly connected to the inner wall of the box body 1, and a support arm 9 is rotatably connected to the base 8. A locking assembly 10 is provided on the base 8, and the locking assembly 10 is used to fix the support arm 9. The locking assembly 10 includes a rotating shaft 101. A hole is opened on the base 8, and the rotating shaft 101 is rotatably connected in the hole. A threaded hole is opened on the inner wall of the hole, and a locking screw 102 is rotatably connected in the threaded hole. A limiting plate 103 is fixedly connected to one side of the base 8, and the limiting plate 103 is used to limit the rotation angle of the support arm 9.

[0036] Specifically, after loosening the locking screw 102, the rotating shaft 101 can rotate on the base 8, so that the support arm 9 can rotate. The support arm 9 is rotated to the limit plate 103 to stop rotating, and the locking screw 102 is tightened. At this time, the support arm 9 is vertical, and the upper contact pin 115 and the lower contact pin 118 on the support arm 9 are on the same axis as the roller, so that the detection result is more accurate.

[0037] Furthermore, a detection component 11 is provided on the support arm 9, and the detection component 11 includes a slider 111. A slideway is provided on the support arm 9, and the slider 111 is slidably connected in the slideway. A second hydraulic rod 112 is fixedly connected to one side of the slider 111, and a detection rod 113 is fixedly connected to the movable end of the second hydraulic rod 112. A detection head 114 is threadedly connected to the detection rod 113, and an upper contact pin 115 and a lower contact pin 118 are fixedly connected to the detection head 114.

[0038] Furthermore, a threaded rod 116 is rotatably connected in the slideway of the support arm 9 , the threaded rod 116 is threadedly connected to the slider 111 , a second motor 117 is fixedly connected in the support arm 9 , and the threaded rod 116 is fixedly connected to the output end of the second motor 117 .

[0039] Specifically, the second motor 117 is started to drive the threaded rod 116 to rotate, and the threaded rod 116 drives the slider 111 to move after rotation, so that the lower contact pin 118 moves to the top of the roller, and then the second hydraulic rod 112 drives the detection rod 113 to move, and the detection rod 113 drives the detection head 114 and the lower contact pin 118 to move, so that the lower contact pin 118 draws the curve of the upper surface of the roller, and then the second motor 117 drives the slider 111 to move, so that the upper contact pin 115 moves to the bottom of the roller, and then the second hydraulic rod 112 is controlled to drive the detection rod 113 to move, and the detection rod 113 drives the detection head 114 and the upper contact pin 115 to move, so that the upper contact pin 115 draws the curve of the lower surface of the roller, thereby completing the contour detection of both sides of the roller, making the detection result more accurate.

[0040] Furthermore, a box cover 12 is rotatably connected to the box body 1 , a hinge 13 is fixedly connected to the box body 1 , the hinge 13 is fixedly connected to the box cover 12 , and a handle 14 is fixedly connected to one side of the box body 1 .

[0041] Here's how this helpful information works:

[0042] The present invention integrates the detection component 11 and the fixing component 7 and other structures in the box body 1, so that the roller profile detection device is easy to carry and can be used for detection anytime and anywhere, thereby improving the convenience and applicability of the roller profile detection device.

[0043] The present invention is provided with a fixing assembly 7, and the first motor 704 starts to drive the bidirectional screw rod 703 to rotate. After the bidirectional screw rod 703 rotates, it drives the fixing rods 701 at both ends to move closer or farther away, so that rollers of different sizes can be placed on the two sets of fixing rods 701. At the same time, the two sets of fixing rods 701 move synchronously, which can ensure that the rollers are on the axis, making subsequent detection more accurate. At the same time, the first hydraulic rod 706 is extended and retracted to drive the fixing block 707 to move, so that the device can fix rollers of different sizes between the fixing block 707 and the limit ring 702, avoiding the movement of the roller during inspection to affect the detection result. Compared with the existing fixing method, the fixing method of this device also exposes the upper and lower surfaces of the roller to the outside, and can detect both sides at the same time without rotating the roller and refixing it.

[0044] The present invention is provided with a detection component 11, which drives the threaded rod 116 to rotate by starting the second motor 117. After the threaded rod 116 rotates, it drives the slider 111 to move, so that the lower contact pin 118 moves to the top of the roller, and then drives the detection rod 113 to move by the second hydraulic rod 112. The detection rod 113 drives the detection head 114 and the lower contact pin 118 to move, so that the lower contact pin 118 draws the curve of the upper surface of the roller, and then drives the slider 111 to move by the second motor 117, so that the upper contact pin 115 moves to the bottom of the roller, and then drives the detection rod 113 to move by controlling the second hydraulic rod 112. The detection rod 113 drives the detection head 114 and the upper contact pin 115 to move, so that the upper contact pin 115 draws the curve of the lower surface of the roller, thereby completing the profile detection of both sides of the roller, making the detection result more accurate and the detection faster.

[0045] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A portable multi-size roller profile detection device, comprising a housing (1), characterized in that: A partition (2) is fixedly connected to the middle of the box body (1), an electrical box (3) is fixedly connected to one side of the partition (2), a console (4) is fixedly connected to the upper end of the electrical box (3), a touch screen (5) is fixedly connected to one side of the console (4), a fixing seat (6) is fixedly connected to the other side of the partition (2), a fixing assembly (7) is provided on the fixing seat (6), a base (8) is fixedly connected to the inner wall of the box body (1), a support arm (9) is rotatably connected to the base (8), a locking assembly (10) is provided on the base (8), the locking assembly (10) is used to fix the support arm (9), a detection assembly (11) is provided on the support arm (9), and a box cover (12) is rotatably connected to the box body (1).

2. The portable multi-size roller profile detection device according to claim 1, characterized in that: The fixing assembly (7) comprises two groups of fixing rods (701), a sliding groove is provided on the fixing seat (6), and the two groups of fixing rods (701) are slidably connected in the sliding groove. One end of the fixing rod (701) is fixedly connected to a limiting ring (702), and one side of the limiting ring (702) is fixedly connected to a rubber ring (705).

3. The portable multi-size roller profile detection device according to claim 2, characterized in that: A bidirectional screw rod (703) is rotatably connected in the sliding groove of the fixing seat (6), and two groups of the fixing rods (701) are respectively threadedly connected to the two ends of the bidirectional screw rod (703). A first motor (704) is fixedly connected in the fixing seat (6), and the bidirectional screw rod (703) is fixedly connected to the output end of the first motor (704).

4. The portable multi-size roller profile detection device according to claim 2, characterized in that: A first hydraulic rod (706) is fixedly connected inside the fixing seat (6), a movable end of the first hydraulic rod (706) is fixedly connected to a fixing block (707), and a rubber pad (708) is fixedly connected to one side of the fixing block (707).

5. The portable multi-size roller profile detection device according to claim 1, characterized in that: The locking assembly (10) comprises a rotating shaft (101), a hole is provided on the base (8), the rotating shaft (101) is rotatably connected in the hole, a threaded hole is provided on the inner wall of the hole, a locking screw (102) is rotatably connected in the threaded hole, and a limiting plate (103) is fixedly connected to one side of the base (8), and the limiting plate (103) is used to limit the rotation angle of the support arm (9).

6. The portable multi-size roller profile detection device according to claim 1, characterized in that: The detection assembly (11) includes a slider (111), a slideway is provided on the support arm (9), the slider (111) is slidably connected in the slideway, a second hydraulic rod (112) is fixedly connected to one side of the slider (111), a detection rod (113) is fixedly connected to the movable end of the second hydraulic rod (112), a detection head (114) is threadedly connected to the detection rod (113), and an upper contact pin (115) and a lower contact pin (118) are fixedly connected to the detection head (114).

7. The portable multi-size roller profile detection device according to claim 6, characterized in that: A threaded rod (116) is rotatably connected in the slideway of the support arm (9), and the threaded rod (116) is threadedly connected to the slider (111). A second motor (117) is fixedly connected in the support arm (9), and the threaded rod (116) is fixedly connected to the output end of the second motor (117).

8. The portable multi-size roller profile detection device according to claim 1, characterized in that: A hinge (13) is fixedly connected to the box body (1), and the hinge (13) is fixedly connected to the box cover (12). A handle (14) is fixedly connected to one side of the box body (1).

Citation Information

Patent Citations

  • Roller bearing cambered surface measuring device

    CN220583375U