Data monitoring device based on rubber vulcanization process

Abstract

The utility model discloses a data monitoring device based on a rubber vulcanization process, and relates to the technical field of rubber vulcanization process data monitoring. The device comprises a temperature sensor and an adjustable mechanism mounted outside the temperature sensor, wherein the adjustable mechanism comprises an air chamber, a first push rod, a second push rod, a lower mold disc and a spring; the first push rod and the second push rod are movably inserted into the bottoms of the two sides of the air chamber, the lower mold disc is arranged below the first push rod, the spring is wound around the outer surface of the first push rod, and the first push rod is movably clamped with the lower mold disc. The temperature sensor is fixedly installed at the bottom of the second push rod. According to the device, through the adjustable mechanism, the temperature sensor can be located at the optimal temperature monitoring position in the vulcanization process, and after vulcanization is finished, the temperature sensor can be retracted into the protection mechanism, so that the temperature sensor is prevented from being polluted by gas dust after vulcanization, the measurement accuracy is not influenced, and the requirements of a user are met.

Description

Technical Field

[0001] The utility model relates to the technical field of rubber vulcanization process data monitoring, in particular to a rubber vulcanization process data monitoring device. Background Art

[0002] Rubber vulcanization is a critical process in which rubber reacts with a vulcanizing agent at a specific temperature to increase its elasticity and durability. Temperatures that are too high or too low can lead to incomplete or excessive vulcanization, thus affecting the performance of rubber products. Therefore, temperature monitoring devices can monitor the temperature during the vulcanization process in real time to ensure that the vulcanization reaction proceeds within the appropriate temperature range.

[0003] During the vulcanization process of rubber, the temperature monitoring device is generally set inside the vulcanization mold. After long-term monitoring, the rubber raw material will adhere to its surface. Since rubber is a poor conductor of heat, the response speed of the sensor inside the rubber will be affected, resulting in a decrease in measurement accuracy. Secondly, the position of the temperature sensing element will be set outside the heating chamber, which can better reflect the temperature of the rubber material. However, the temperature sensing element will be exposed to the outside for a long time. The gas and dust generated after the rubber is vulcanized will adhere to the outer surface of the temperature measuring element, blocking its sensing part and corroding the surface of the element, making it less sensitive to temperature changes, thereby affecting the accuracy of the measurement. Therefore, we propose a new monitoring device based on rubber vulcanization process data to solve the above problems. Utility Model Content

[0004] In response to the deficiencies in the prior art, the present invention provides a device for monitoring rubber vulcanization process data, which solves the problem that when the temperature monitoring device is monitored for a long time, the rubber raw material will adhere to its surface. Since rubber is a poor conductor of heat, the response speed of the sensor inside the rubber will be affected, resulting in a decrease in measurement accuracy. Secondly, the position of the temperature sensing element will be set outside the heating chamber, which can better reflect the temperature of the rubber material. However, when the temperature sensing element is exposed to the outside for a long time, the gas and dust generated during the rubber vulcanization will adhere to the outer surface of the temperature measuring element, blocking its sensing part and corroding the surface of the element, reducing its sensitivity to temperature changes, thereby affecting the accuracy of the measurement.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a data monitoring device based on a rubber vulcanization process, comprising a temperature sensor and a data monitoring display in communication with the temperature sensor, wherein an adjustable mechanism is installed on the outside of the temperature sensor, and the adjustable mechanism comprises an air chamber, a first push rod, a second push rod, a lower die plate, and a spring;

[0006] The first push rod and the second push rod are movably connected at the bottom of both sides of the air chamber, the lower mold plate is arranged below the first push rod, the spring is wound on the outer surface of the first push rod, and the first push rod is movably engaged with the lower mold plate; the temperature sensor is fixedly installed at the bottom of the second push rod.

[0007] Preferably, airtight rings are fixedly mounted on the bottoms of both ends of the air chamber, and the first push rod and the second push rod are movably plugged into the interior of the airtight rings.

[0008] Preferably, a push block is fixedly mounted on the bottom of the first push rod, one end of the spring is fixedly mounted on the top of the push block, and the other end of the spring is fixedly mounted on the bottom of the airtight ring.

[0009] Preferably, a protection mechanism is fixedly installed on the bottom of one side of the air chamber; the protection mechanism includes a protection cavity and an adjustment baffle; the protection cavity is fixedly installed on the bottom of one side of the air chamber, and the adjustment baffle is hinged to the bottom of the protection cavity.

[0010] Preferably, the protection mechanism also includes a torsion spring and a fixed block; two groups of the fixed blocks are fixedly installed on one side of the protection cavity, the torsion spring is arranged inside the two groups of fixed blocks, one end of the torsion spring is fixedly connected to one side of the protection cavity, and the other end of the torsion spring is fixedly connected to the bottom of the adjustment baffle.

[0011] Preferably, the lower die plate is slidably connected to the outer surface of the rubber vulcanizer, a heating chamber is fixedly installed on the top of the rubber vulcanizer, and the air chambers are fixedly installed on both sides of the heating chamber.

[0012] The utility model discloses a device for monitoring data based on rubber vulcanization process, which has the following beneficial effects: the device enables a temperature sensor to be in an optimal temperature monitoring position during the vulcanization process through an adjustable mechanism, and after the vulcanization is completed, the temperature sensor can be retracted into the interior of the protective mechanism, thereby avoiding the temperature sensor from being contaminated by gas dust after vulcanization, without affecting the accuracy of measurement, and meeting the needs of users. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0014] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2This is a cross-sectional view of the interior of the structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the protection mechanism of the utility model;

[0017] Figure 4 This is a schematic diagram of the actual installation position of the structure of this utility model.

[0018] In the figure: 1. Temperature sensor; 2. Adjustable mechanism; 201. Air chamber; 202. First push rod; 203. Second push rod; 204. Lower die plate; 205. Spring; 206. Airtight ring; 207. Push block; 3. Protection mechanism; 301. Protection cavity; 302. Torsion spring; 303. Fixed block; 304. Adjustment baffle; 4. Data monitoring display. DETAILED DESCRIPTION

[0019] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0020] The embodiment of the present application provides a device for monitoring rubber vulcanization process data, which solves the problem that when a temperature monitoring device is monitored for a long time, the rubber raw material will adhere to its surface. Since rubber is a poor conductor of heat, the response speed of the sensor inside the rubber will be affected, resulting in a decrease in measurement accuracy. Secondly, the position of the temperature sensing element is set outside the heating chamber, which can better reflect the temperature of the rubber material. However, when the temperature sensing element is exposed to the outside for a long time, the gas and dust generated during rubber vulcanization will adhere to the outer surface of the temperature measuring element, blocking its sensing part and corroding the surface of the element, making it less sensitive to temperature changes, thereby affecting the accuracy of the measurement.

[0021] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0022] The embodiment of the utility model discloses a device for monitoring rubber vulcanization process data.

[0023] According to the attached Figure 1-4 As shown, it includes a temperature sensor 1 and a data monitoring display 4 that is communicatively connected to the temperature sensor 1. The temperature sensor 1 and the data monitoring display 4 can be connected by a data transmission line or by a wireless communication module, and the connection can be made wirelessly according to the installation position of the data monitoring display 4.

[0024] An adjustable mechanism 2 is installed outside the temperature sensor 1. The adjustable mechanism 2 includes an air chamber 201, a first push rod 202, a second push rod 203, a lower die plate 204 and a spring 205.

[0025] The lower mold plate 204 is slidably connected to the outer surface of the rubber vulcanizer. A heating chamber is fixedly installed on the top of the rubber vulcanizer. The air chamber 201 is fixedly installed on both sides of the heating chamber. In this embodiment, the data monitoring display 4 is installed on one side of the heating chamber by bolts.

[0026] When the device is used, the rubber vulcanizer starts the hydraulic press at the bottom, and the hydraulic rod inside the hydraulic press pushes the lower die plate 204 upward, so that it is engaged with the heating chamber to complete the vulcanization of the rubber. At the same time, the lower die plate 204 pushes the first push rod 202 into the air chamber 201, and the spring 205 wound on the outer surface of the first push rod 202 is tightened. The air pressure inside the air chamber 201 increases, pushing out the second push rod 203 on the other side of the air chamber 201. The second push rod 203 drives the temperature sensor 1 downward together, ejecting the protective mechanism. Structure 3 makes the temperature sensor 1 face the outside of the heating chamber to complete the temperature measurement, ensuring that the temperature is always in a normal and controllable state during the vulcanization process. After the vulcanization is completed, the hydraulic rod drives the lower mold plate 204 downward, and the first push rod 202 loses its thrust. Under the reaction force of the spring 205, the first push rod 202 is pushed out of the air chamber 201, and the air pressure inside the air chamber 201 is reduced, and the second push rod 203 is sucked back into the interior of the protection mechanism 3 together with the temperature sensor 1, thereby completing the temperature monitoring during the vulcanization process.

[0027] The first push rod 202 and the second push rod 203 are movably inserted at the bottom on both sides of the air chamber 201, the lower mold plate 204 is arranged below the first push rod 202, the spring 205 is wound around the outer surface of the first push rod 202, and the first push rod 202 and the lower mold plate 204 are movably engaged; the temperature sensor 1 is fixedly installed at the bottom of the second push rod 203.

[0028] An airtight ring 206 is fixedly installed at the bottom of both ends of the air chamber 201, and the first push rod 202 and the second push rod 203 are movably inserted into the inside of the airtight ring 206. The airtight ring 206 prevents air leakage inside the air chamber 201, so that the air pressure of the air chamber 201 can be changed by the first push rod 202, thereby achieving the purpose of extending or retracting the temperature sensor 1.

[0029] A push block 207 is fixedly installed at the bottom of the first push rod 202, one end of the spring 205 is fixedly installed on the top of the push block 207, and the other end of the spring 205 is fixedly installed at the bottom of the airtight ring 206. The lower mold plate 204 pushes the first push rod 202 into the air chamber 201, and the spring 205 is tightened, so that the temperature sensor 1 starts to work. After vulcanization is completed, the lower mold plate 204 retreats downward, and under the reaction force of the spring 205, the first push rod 202 is pushed out of the air chamber 201, so that the temperature sensor 1 is retracted into the protective mechanism 3.

[0030] A protection mechanism 3 is fixedly installed at the bottom of one side of the air chamber 201; the protection mechanism 3 includes a protection cavity 301 and an adjustment baffle 304; the protection cavity 301 is fixedly installed at the bottom of one side of the air chamber 201, and the adjustment baffle 304 is hinged at the bottom of the protection cavity 301, and the protection mechanism 3 also includes a torsion spring 302 and a fixed block 303; two groups of fixed blocks 303 are fixedly installed on one side of the protection cavity 301, and the torsion spring 302 is arranged inside the two groups of fixed blocks 303, one end of the torsion spring 302 is fixedly connected to one side of the protection cavity 301, and the other end of the torsion spring 302 is fixedly connected to the bottom of the adjustment baffle 304, and the automatic closing of the adjustment baffle 304 is achieved by the torsion spring 302, thereby isolating the influence of pollutants on the temperature sensor 1 and effectively protecting the temperature sensor 1.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A data monitoring device based on a rubber vulcanization process, comprising a temperature sensor (1) and a data monitoring display (4) in communication with the temperature sensor (1), characterized in that: An adjustable mechanism (2) is installed outside the temperature sensor (1), and the adjustable mechanism (2) includes an air chamber (201), a first push rod (202), a second push rod (203), a lower die plate (204), and a spring (205); The first push rod (202) and the second push rod (203) are movably connected to the bottom of both sides of the air chamber (201); the lower die plate (204) is arranged below the first push rod (202); the spring (205) is wound on the outer surface of the first push rod (202); the first push rod (202) and the lower die plate (204) are movably connected; and the temperature sensor (1) is fixedly installed at the bottom of the second push rod (203).

2. The device for monitoring rubber vulcanization process data according to claim 1, characterized in that: Airtight rings (206) are fixedly mounted at the bottoms of both ends of the air chamber (201), and the first push rod (202) and the second push rod (203) are movably plugged into the interior of the airtight rings (206).

3. The device for monitoring rubber vulcanization process data according to claim 1, characterized in that: A push block (207) is fixedly mounted on the bottom of the first push rod (202), one end of the spring (205) is fixedly mounted on the top of the push block (207), and the other end of the spring (205) is fixedly mounted on the bottom of the airtight ring (206).

4. The device for monitoring rubber vulcanization process data according to claim 1, characterized in that: A protection mechanism (3) is fixedly installed at the bottom of one side of the air chamber (201); the protection mechanism (3) comprises a protection cavity (301) and an adjustment baffle (304); the protection cavity (301) is fixedly installed at the bottom of one side of the air chamber (201), and the adjustment baffle (304) is hinged to the bottom of the protection cavity (301).

5. The device for monitoring rubber vulcanization process data according to claim 4, characterized in that: The protection mechanism (3) further comprises a torsion spring (302) and a fixing block (303); two groups of the fixing blocks (303) are fixedly mounted on one side of the protection cavity (301), and the torsion spring (302) is arranged inside the two groups of fixing blocks (303).

6. The device for monitoring rubber vulcanization process data according to claim 5, characterized in that: One end of the torsion spring (302) is fixedly connected to one side of the protection cavity (301), and the other end of the torsion spring (302) is fixedly connected to the bottom of the adjustment baffle (304).

Images