Abrasion resistance testing device for water treatment flat diaphragm

By designing a wear resistance test device for water treatment flat diaphragms, the problem of lack of durability testing before leaving the factory was solved, the wear resistance and toughness of the diaphragms were evaluated, and the risks of on-site operation were reduced.

CN223377118UActive Publication Date: 2025-09-23ENTAI ENVIRONMENT TECH (CHANGZHOU) CO LTD
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Patent Information

Application Number
CN202422344320.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-09-23
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The existing technology lacks durability and toughness testing of water treatment flat diaphragms before leaving the factory, which makes the products prone to problems during on-site operation.

Method used

A wear resistance test device for flat diaphragms used in water treatment was designed. The device included a test device body, a slide rail, a robotic arm, a test platform, a control panel, and a detachable wear resistance test module. The wear resistance test module was driven by the robotic arm to perform a friction test on the diaphragm to evaluate its wear resistance and durability.

Benefits of technology

Durability and toughness testing of flat diaphragms before shipment reduces issues during field operation. Test results are repeatable and multivariable, making them applicable to a wide range of flat diaphragm types.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wear resistance testing device for a water treatment flat diaphragm. The wear resistance testing device comprises a testing device body, the sliding rail is arranged on the testing device body; the mechanical arm is arranged on the sliding rail in a sliding manner; the test platform is arranged on the test device body and is used for placing the water treatment flat diaphragm to be subjected to wear resistance test; the control panel is arranged on the testing device body and used for regulating and controlling the mechanical arm to slide back and forth along the sliding rail; and the wear resistance test module is detachably arranged on the mechanical arm and is driven by the mechanical arm so as to rub the water treatment flat plate membrane placed on the test platform. The testing device disclosed by the utility model can be used for testing the durability and the leather performance of a water treatment flat diaphragm product before the water treatment flat diaphragm product leaves a factory, so that the problems generated in the field operation process of the product are reduced to a great extent; the testing device is wide in application range and can meet the wear resistance test of all water treatment flat membranes, including flat ultrafiltration membranes, flat nanofiltration membranes, flat reverse osmosis membranes and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of water treatment membrane testing, in particular to a water treatment flat membrane wear resistance testing device. Background Art

[0002] Membrane separation technology has the functions of separation, concentration, purification and refinement, and is characterized by high efficiency, energy saving, environmental protection and easy control. It has been widely used in food, medicine and other fields, generating huge economic and social benefits and has become one of the most important means of separation technology today.

[0003] As the core component of membrane separation technology, flat membranes are often called the "chips" of water treatment membrane assemblies. Their quality determines the success of water treatment products. Therefore, quality testing of flat membranes is a top priority for water treatment product manufacturers.

[0004] Currently, quality testing for flat-plate diaphragms for water treatment primarily relies on basic performance testing. Once these tests are passed, on-site operation is used to assess the product's durability or robustness. This lack of pre-shipment durability and robustness testing increases the likelihood of product problems during field operation. Furthermore, there is currently no testing equipment or methods to perform pre-shipment durability and robustness testing on flat-plate diaphragms for water treatment. Utility Model Content

[0005] The purpose of the utility model is to design a wear resistance testing device for flat diaphragms for water treatment to address the shortcoming that the diaphragm products lack durability and toughness testing before leaving the factory, which easily increases the problems caused by the products during on-site operation. The testing device can carry out durability and toughness testing on flat diaphragms for water treatment before leaving the factory, thereby screening out unqualified products, greatly reducing the probability of problems caused by the products during on-site operation, and solving the above-mentioned problems.

[0006] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical solutions:

[0007] The utility model designs a water treatment flat diaphragm wear resistance testing device, which includes:

[0008] Test device body;

[0009] a slide rail, which is provided on the testing device body;

[0010] a mechanical arm, which is slidably arranged on the slide rail;

[0011] A test platform, which is provided on the test device body and is used to place the water treatment flat membrane to be tested for wear resistance;

[0012] a control panel, which is provided on the testing device body and is used to control the reciprocating sliding of the mechanical arm along the slide rail;

[0013] and a wear-resistance test module, which is detachably arranged on the mechanical arm and driven by the mechanical arm to achieve friction on the water treatment flat diaphragm placed on the test platform.

[0014] Specifically, the testing principle of the water treatment flat diaphragm wear resistance testing device designed in the present invention is as follows: the water treatment flat diaphragm is laid on the test platform, and then the wear resistance test module is placed on the water treatment flat diaphragm and connected to the robotic arm, and then the reciprocating speed and number of round trips of the robotic arm are set through the control panel. After the wear resistance test module is driven by the robotic arm to complete the friction test on the diaphragm, the water treatment flat diaphragm on the test platform is subjected to a standard test, and the test data after friction is analyzed to judge the wear resistance and durability of the water treatment flat diaphragm.

[0015] Furthermore, a water treatment flat diaphragm wear resistance testing device: the wear resistance testing module is provided with a connecting portion, and the wear resistance testing module can be flexibly hung on the robotic arm through the connecting portion.

[0016] Furthermore, a water treatment flat diaphragm wear resistance testing device is provided: wear resistance test modules of different weights can be selected according to different wear resistance test requirements of the diaphragm. The higher the wear resistance requirement of the diaphragm, the heavier the weight of the selected wear resistance test module.

[0017] Furthermore, a water treatment flat diaphragm wear resistance testing device is provided: the wear resistance testing module is provided with a mesh structure on the friction surface with the diaphragm.

[0018] Specifically, the mesh structure is provided on a side of the wear-resistant test module opposite to the connecting portion.

[0019] Beneficial effects of the utility model:

[0020] (1) The wear resistance testing device for water treatment flat diaphragms designed in the present invention can test the durability and toughness of water treatment flat diaphragm products before they leave the factory, thereby greatly reducing the problems that may arise during the on-site operation of the products.

[0021] (2) The test results of the diaphragm wear resistance are repeatable: The water treatment flat diaphragm wear resistance test device designed by the present invention has consistent data results through repeated experiments. The performance of the diaphragms of the same batch after the friction test under the same conditions is basically the same.

[0022] (3) Wear resistance test variable test: The wear resistance test device for water treatment flat diaphragms designed in this utility model can perform multivariate testing and evaluation of the wear resistance of the same water treatment flat diaphragm by adjusting the weight, speed, number of round trips and other conditions of the wear resistance test module.

[0023] (4) The device has wide applicability: The water treatment flat membrane wear resistance test device designed by the utility model has a wide range of applications and can meet the wear resistance test of all water treatment flat membranes, including flat ultrafiltration membranes, flat nanofiltration membranes, flat reverse osmosis membranes, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 A schematic structural diagram of a water treatment flat membrane wear resistance testing device designed for Example 1 of the present utility model;

[0026] Figure 2 Schematic diagram of the structure of the wear resistance test module in Example 1;

[0027] Figure 3 Schematic diagram of the mesh structure provided on the wear-resistant test module in Example 1.

[0028] Markings in the figure: 1-test device body, 2-slide rail, 3-mechanical arm, 4-test platform, 5-control panel, 6-wear-resistant test module, 61-connecting part, 62-net structure. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is in no way intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", "top", "bottom", etc., indicating directions or positional relationships, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Moreover, the terms "first", "second", etc. are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein.

[0031] Example 1

[0032] like Figures 1 to 3 As shown, in this embodiment 1, a water treatment flat membrane wear resistance test device is designed, and the test device includes:

[0033] Testing device body 1;

[0034] A slide rail 2, which is fixedly arranged on the testing device body 1;

[0035] A robotic arm 3 is slidably mounted on the slide rail 2;

[0036] A test platform 4 is provided on the test device body 1 and is located below the robotic arm 3. The test platform 4 is used to place a water treatment flat membrane to be subjected to a wear resistance test;

[0037] a control panel 5 , which is provided on the testing device body 1 and is used to control the reciprocating sliding of the robotic arm 3 along the slide rail 2 ;

[0038] and a wear resistance test module 6, which is detachably mounted on the robot arm 3 and driven thereby to rub the diaphragm placed on the test platform 4;

[0039] Among them, the wear-resistant test module 6 is provided with a connecting part 61, and the wear-resistant test module 6 can be flexibly hung on the robotic arm 3 through the connecting part 61, and wear-resistant test modules 6 of different weights can be selected according to different wear-resistant test requirements of the diaphragm. The higher the wear resistance requirement of the diaphragm, the heavier the weight of the selected wear-resistant test module 6; at the same time, in order to increase the friction effect of the wear-resistant test module 6 on the diaphragm, a mesh structure 62 is also provided on the contact surface of the wear-resistant test module 6 with the diaphragm, and the mesh structure 62 is arranged on the side of the wear-resistant test module 6 away from the connecting part 61.

[0040] The water treatment flat diaphragm wear resistance testing device designed in this embodiment 1 can perform durability and toughness tests on water treatment flat diaphragms before they leave the factory, thereby screening out unqualified products and greatly reducing the probability of problems occurring during on-site operation of the products.

[0041] When using the water treatment flat diaphragm wear resistance testing device designed by the present invention: first, the water treatment flat diaphragm is laid on the test platform 4, and then the wear resistance testing module 6 is placed on the water treatment flat diaphragm and connected to the robot arm 3 through the connecting part 61, and then the reciprocating speed and the number of round trips of the robot arm 3 are set through the control panel 5, and the wear resistance testing module 6 is driven by the robot arm 3 to reciprocate at the same time. After the reciprocating motion is completed, the friction test of the wear resistance testing module 6 on the diaphragm can be completed, and then the water treatment flat diaphragm on the test platform 4 is subjected to a standard test, and the test data after friction is analyzed, so as to judge the wear resistance and durability of the water treatment flat diaphragm.

[0042] The above preferred embodiments of the present invention are only used to explain the present invention and are not intended to limit the present invention. Any obvious changes or modifications derived from the technical solution of the present invention are still within the scope of protection of the present invention.

Claims

1. A water treatment flat membrane wear resistance testing device, characterized in that: The test setup includes: Testing device body (1); A slide rail (2) is provided on the testing device body (1); A mechanical arm (3) slidably disposed on the slide rail (2); A test platform (4), which is arranged on the test device body (1) and is used to place a water treatment flat membrane to be tested for wear resistance; a control panel (5), which is arranged on the testing device body (1) and is used to control the reciprocating sliding of the mechanical arm (3) along the slide rail (2); and a wear resistance test module (6) which is detachably arranged on the mechanical arm (3) and driven thereby to achieve friction on the diaphragm placed on the test platform (4).

2. A water treatment flat membrane wear resistance testing device according to claim 1, characterized in that: The wear-resistant test module (6) is provided with a connecting portion (61), and the wear-resistant test module (6) is hung on the mechanical arm (3) through the connecting portion (61).

3. A water treatment flat membrane wear resistance testing device according to claim 1 or 2, characterized in that: According to different requirements for the wear resistance test of the diaphragm, wear resistance test modules (6) of different weights can be selected. The higher the wear resistance requirement of the diaphragm, the heavier the weight of the selected wear resistance test module (6).

4. A water treatment flat membrane wear resistance testing device according to claim 3, characterized in that: The friction surface of the wear-resistant test module (6) and the diaphragm is provided with a mesh structure (62).