Clamping device for section analysis

Abstract

The utility model relates to the technical field of analysis and detection, and discloses a clamping device for section analysis, which comprises a main body mechanism and an auxiliary mechanism, the auxiliary mechanism is arranged above the main body mechanism, the main body mechanism comprises a device body, an adjusting motor, a processing table and a clamping groove, the adjusting motor is fixedly arranged in the middle of the upper end of the device body, and the processing table is arranged in the clamping groove. The machining table is fixedly installed at the transmission end of the upper end of the adjusting motor. According to the clamping device for cross section analysis, by installing the main body mechanism, when the device body is used for carrying out clamping operation for cross section analysis of a wire harness terminal, the design of the adjusting motor can drive the machining table to rotate, and the design of the grinding motor and the microscopic image obtaining head is matched to complete grinding and analysis integrated operation of the wire harness terminal; and due to the design of the multiple clamping grooves, the device body can realize non-stop alternate detection, and the period of analysis operation of a single group of wire harness terminals is shortened, so that the efficiency of the device body in section analysis operation is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of analysis and detection, in particular to a clamping device for cross-section analysis. Background Art

[0002] Cross-sectional analysis is a more accurate and comprehensive testing method. It was initially used to test the crimping quality of automotive wiring harness terminals. During the cross-sectional analysis of wiring harness terminals, a clamping device is required to clamp and fix the wiring harness terminals.

[0003] The existing technical disclosure number CN218271938U patent document provides a terminal crimping cross-section analysis device. This utility model is designed to address the shortcomings of existing devices. It can pre-process the end face of the crimped terminal and automatically adjust the cross-section orientation of the crimped terminal to ensure analysis efficiency. In addition, protective measures are set to ensure the safety of the analysis.

[0004] However, when the existing clamping device for cross-sectional analysis is used, it is not convenient to realize the non-stop detection operation of the device. When performing cross-sectional analysis on the wiring harness terminals in the existing technology, the staff needs to stop the device, then remove the wiring harness terminals that have completed the inspection, and assemble the wiring harness terminals that need to be inspected. This results in a long inspection cycle for a single group of wiring harness terminals, resulting in low inspection efficiency and poor practicality of the wiring harness terminals. Utility Model Content

[0005] The purpose of the present invention is to provide a clamping device for cross-section analysis, so as to solve the problem in the prior art that the existing clamping device for cross-section analysis is not convenient for realizing non-stop detection operation of the device when in use.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a clamping device for cross-section analysis, comprising a main mechanism and an auxiliary mechanism, wherein the auxiliary mechanism is located above the main mechanism, and the main mechanism comprises a device body, an adjustment motor, a processing table, and a clamping slot, wherein the adjustment motor is fixedly mounted in the middle of the upper end of the device body, the processing table is fixedly mounted on the transmission end of the upper end of the adjustment motor, and the clamping slot is fixedly provided at the upper end of the processing table;

[0007] The main mechanism also includes a grinding motor, a grinding disc, a fan and a microscopic image acquisition head. The grinding motor is located on the right side above the device body, the grinding disc is fixedly installed on the transmission end at the lower end of the grinding motor, the fan is located above the device body, and the microscopic image acquisition head is located on the left side above the device body.

[0008] Preferably, the auxiliary mechanism includes a placement box, which is fixedly mounted on the lower end of the processing table, and the placement box corresponds to the clamping groove.

[0009] Preferably, the auxiliary mechanism further includes an electric push rod and a push rod, the electric push rod is fixedly mounted on the inner end of the clamping groove, and the push rod is fixedly mounted on the transmission end of the inner end of the electric push rod.

[0010] Preferably, the auxiliary mechanism further comprises a clamping plate and a friction tooth plate, wherein the clamping plate is fixedly mounted on the inner end of the push rod, and the friction tooth plate is fixedly mounted on the inner end of the clamping plate.

[0011] Preferably, the auxiliary mechanism also includes a first column and a first hydraulic telescopic cylinder, the first column is fixedly mounted on the right end of the upper end of the device body, the first hydraulic telescopic cylinder is fixedly mounted on the upper end of the first column, and the grinding motor is located at the transmission end of the lower end of the first hydraulic telescopic cylinder.

[0012] Preferably, the auxiliary mechanism further includes a second column and a third column, the second column is fixedly mounted at the rear end of the upper end of the device body, the fan is located at the lower end of the second column, and the third column is fixedly mounted at the left end of the upper end of the device body.

[0013] Preferably, the auxiliary mechanism further includes a second hydraulic telescopic cylinder, which is fixedly mounted on the upper end of the third column, and the microscopic image acquisition head is located at the transmission end of the lower end of the second hydraulic telescopic cylinder.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. This cross-sectional analysis clamping device, through the installation of a main body mechanism, enables the clamping operation of the device body for wire harness terminal cross-sectional analysis. The design of the adjustment motor can drive the rotation of the processing table. The design of the grinding motor and the microscopic image acquisition head complete the integrated grinding and analysis of the wire harness terminal. The design of multiple clamping slots enables the device body to perform alternating inspections without stopping, reducing the cycle time of a single set of wire harness terminal analysis operations, thereby improving the efficiency of the device body in cross-sectional analysis operations.

[0016] 2. The clamping device for cross-sectional analysis is equipped with an auxiliary mechanism, which enables the electric push rod to adjust the distance between the two sets of clamping plates when the device is in use, so that the device can clamp wire harness terminals of different specifications and thicknesses, and ensure the stability of the placement of the wire harness terminals during analysis operations, avoiding the displacement or deformation of the wire harness terminals caused by external forces, thereby improving the practicality and applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2This is a schematic diagram of the three-dimensional structure of the processing table of the utility model;

[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the device body of the utility model;

[0020] Figure 4 This is a schematic diagram of the enlarged structure of the auxiliary mechanism of the utility model.

[0021] In the figure: 1. Main mechanism; 101. Device body; 102. Adjusting motor; 103. Processing table; 104. Clamping groove; 105. Grinding motor; 106. Grinding disc; 107. Fan; 108. Microscopic image acquisition head; 2. Auxiliary mechanism; 201. Placement box; 202. Electric push rod; 203. Push rod; 204. Clamping plate; 205. Friction tooth plate; 206. First column; 207. First hydraulic telescopic cylinder; 208. Second column; 209. Third column; 210. Second hydraulic telescopic cylinder. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1 - Figure 4 The utility model provides a technical solution: a clamping device for cross-section analysis, including a main mechanism 1 and an auxiliary mechanism 2, the auxiliary mechanism 2 is located above the main mechanism 1, the main mechanism 1 includes a device body 101, an adjustment motor 102, a processing table 103 and a clamping groove 104, the adjustment motor 102 is fixedly installed in the middle of the upper end of the device body 101, the processing table 103 is fixedly installed at the transmission end of the upper end of the adjustment motor 102, and the clamping groove 104 is fixedly set at the upper end of the processing table 103;

[0024] The main mechanism 1 also includes a grinding motor 105, a grinding disc 106, a fan 107 and a microscopic image acquisition head 108. The grinding motor 105 is located on the right side above the device body 101, and the grinding disc 106 is fixedly installed at the transmission end of the lower end of the grinding motor 105. The fan 107 is located above the device body 101, and the microscopic image acquisition head 108 is located on the left side above the device body 101. The adjustment motor 102 drives the processing table 103 to rotate, driving the assembled wiring harness terminal to move to the bottom of the grinding disc 106. The grinding motor 105 drives the grinding disc 106 to rotate to perform the end face grinding operation. In this process, The staff can remove the polished terminals at the assembly point and assemble new wiring harness terminals. The polished wiring harness terminals are moved to the bottom of the fan 107 under the drive of the adjustment motor 102. The fan 107 blows away the debris generated by the polishing of the wiring harness end face to ensure the cleanliness of the wiring harness end face. The cleaned wiring harness terminals are moved to the bottom of the microscopic image acquisition head 108 under the drive of the adjustment motor 102. The microscopic image acquisition head 108 fully collects the wiring harness end face, so that the device body 101 can realize non-stop detection of the device during the integrated processing of polishing and analysis of the wiring harness terminals, thereby improving the detection efficiency of the wiring harness terminals.

[0025] The auxiliary mechanism 2 includes a placement box 201, which is fixedly mounted at the lower end of the processing table 103. The placement box 201 corresponds to the clamping groove 104. The auxiliary mechanism 2 also includes an electric push rod 202 and a push rod 203. The electric push rod 202 is fixedly mounted at the inner end of the clamping groove 104. The push rod 203 is fixedly mounted at the transmission end of the inner end of the electric push rod 202. The auxiliary mechanism 2 also includes a clamping plate 204 and a friction tooth plate 205. The clamping plate 204 is fixedly mounted at the inner end of the push rod 203. The friction tooth plate 205 is fixedly mounted at the inner end of the clamping plate 204. The auxiliary mechanism 2 also includes a first column 206 and a first hydraulic extension column 207. The auxiliary mechanism 2 further comprises a second hydraulic telescopic cylinder 208 and a third hydraulic telescopic cylinder 209. The second hydraulic telescopic cylinder 208 is fixedly mounted at the rear end of the upper end of the device body 101. The fan 107 is located at the lower end of the second hydraulic telescopic cylinder 208. The third hydraulic telescopic cylinder 209 is fixedly mounted at the left end of the upper end of the device body 101. The auxiliary mechanism 2 further comprises a second hydraulic telescopic cylinder 210. The second hydraulic telescopic cylinder 210 is fixedly mounted at the upper end of the device body 101. At the upper end of the third column 209, the microscopic image acquisition head 108 is located at the transmission end of the lower end of the second hydraulic telescopic cylinder 210. When the device body 101 is used to perform clamping operations for cross-sectional analysis of wire harness terminals, the staff will place the wire harness to be inspected inside the placement box 201, and then pass the wire harness terminal through the clamping slot 104 so that the wire harness terminal is placed facing upwards. The staff adjusts the distance between the two sets of clamping plates 204 by operating the electric push rod 202, so that the friction tooth plate 205 is in full contact with the wire harness terminal, clamps it and ensures the stability of the placement of the wire harness terminal. The first hydraulic telescopic cylinder 207 pushes the grinding motor 105 so that the grinding disc 106 is in full contact with the wire harness terminal to perform end face grinding operations. The second hydraulic telescopic cylinder 210 works to appropriately adjust the position of the microscopic image acquisition head 108 so that the microscopic image acquisition head 108 can fully capture the end face of the wire harness.

[0026] Working principle: When the device body 101 is used to perform clamping operations for cross-sectional analysis of wiring harness terminals, the staff will place the wiring harness to be tested inside the placement box 201, and then pass the wiring harness terminals through the clamping slots 104 so that the wiring harness terminals are placed facing upwards. The staff adjusts the distance between the two sets of clamping plates 204 by operating the electric push rod 202, so that the friction tooth plate 205 is in full contact with the wiring harness terminals, clamps them and secures them to ensure the stability of the wiring harness terminals. The adjustment motor 102 drives the processing table 103 to rotate, and drives the assembled wiring harness terminals to move to the bottom of the grinding disc 106. The grinding motor 105 drives the grinding disc 106 to rotate, and the first hydraulic telescopic cylinder 207 pushes the grinding motor 105 so that the grinding disc 106 is in full contact with the wiring harness terminals. , in order to perform end face grinding operations. During this process, the staff can remove the polished terminals at the assembly point and assemble new wiring harness terminals. The polished wiring harness terminals are moved to the bottom of the blower 107 under the drive of the adjustment motor 102. The blower 107 blows away the debris generated by the grinding of the wiring harness end face to ensure the cleanliness of the wiring harness end face. The cleaned wiring harness terminals are moved to the bottom of the microscopic image acquisition head 108 under the drive of the adjustment motor 102. The second hydraulic telescopic cylinder 210 works to appropriately adjust the position of the microscopic image acquisition head 108 so that the microscopic image acquisition head 108 can fully collect the wiring harness end face, so that the device body 101 can realize non-stop detection of the device during the integrated processing of grinding and analysis of the wiring harness terminals, thereby improving the detection efficiency of the wiring harness terminals.

[0027] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the scope of protection of the utility model. Simple modifications or equivalent replacements of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A clamping device for cross-section analysis, comprising a main mechanism (1) and an auxiliary mechanism (2), characterized in that: The auxiliary mechanism (2) is located above the main mechanism (1), and the main mechanism (1) includes a device body (101), an adjustment motor (102), a processing table (103) and a clamping groove (104), wherein the adjustment motor (102) is fixedly mounted in the middle of the upper end of the device body (101), the processing table (103) is fixedly mounted on the transmission end of the upper end of the adjustment motor (102), and the clamping groove (104) is fixedly arranged at the upper end of the processing table (103); The main body mechanism (1) further comprises a grinding motor (105), a grinding disc (106), a fan (107) and a microscopic image acquisition head (108), wherein the grinding motor (105) is located on the right side above the device body (101), the grinding disc (106) is fixedly mounted on the transmission end at the lower end of the grinding motor (105), the fan (107) is located above the device body (101), and the microscopic image acquisition head (108) is located on the left side above the device body (101).

2. A clamping device for cross-section analysis according to claim 1, characterized in that: The auxiliary mechanism (2) comprises a placement box (201), the placement box (201) is fixedly mounted on the lower end of the processing table (103), and the placement box (201) corresponds to the clamping groove (104).

3. A clamping device for cross-section analysis according to claim 2, characterized in that: The auxiliary mechanism (2) further comprises an electric push rod (202) and a push rod (203), wherein the electric push rod (202) is fixedly mounted on the inner end of the clamping groove (104), and the push rod (203) is fixedly mounted on the transmission end of the inner end of the electric push rod (202).

4. A clamping device for cross-section analysis according to claim 3, characterized in that: The auxiliary mechanism (2) further comprises a clamping plate (204) and a friction tooth plate (205), wherein the clamping plate (204) is fixedly mounted on the inner end of the push rod (203), and the friction tooth plate (205) is fixedly mounted on the inner end of the clamping plate (204).

5. The clamping device for cross-section analysis according to claim 4, characterized in that: The auxiliary mechanism (2) further comprises a first column (206) and a first hydraulic telescopic cylinder (207), wherein the first column (206) is fixedly mounted on the right end of the upper end of the device body (101), the first hydraulic telescopic cylinder (207) is fixedly mounted on the upper end of the first column (206), and the grinding motor (105) is located at the transmission end of the lower end of the first hydraulic telescopic cylinder (207).

6. The clamping device for cross-section analysis according to claim 5, characterized in that: The auxiliary mechanism (2) further comprises a second column (208) and a third column (209), wherein the second column (208) is fixedly mounted at the rear end of the upper end of the device body (101), the fan (107) is located at the lower end of the second column (208), and the third column (209) is fixedly mounted at the left end of the upper end of the device body (101).

7. The clamping device for cross-section analysis according to claim 6, characterized in that: The auxiliary mechanism (2) further includes a second hydraulic telescopic cylinder (210), the second hydraulic telescopic cylinder (210) being fixedly mounted on the upper end of the third column (209), and the microscopic image acquisition head (108) being located at the transmission end of the lower end of the second hydraulic telescopic cylinder (210).

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