Quality detection device for spherical shock pad production

By designing an automatically flipping quality inspection device for the production of spherical shock-absorbing pads, the problem of troublesome manual flipping operation is solved, automatic double-sided inspection of spherical shock-absorbing pads is realized, and inspection efficiency and accuracy are improved.

CN223377209UActive Publication Date: 2025-09-23SHANGHAI MEIKAI FLOOR IND CO LTD
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Patent Information

Application Number
CN202422589268.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-23
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The existing spherical shock-absorbing pad inspection requires manual flipping to complete double-sided inspection, which is cumbersome and inefficient.

Method used

A quality inspection device for spherical shock-absorbing pad production was designed, which includes a testing platform, a rotating assembly and an inspection camera. The rotating column and the clamping plate are driven by a rotating motor to achieve automatic flipping and inspection.

Benefits of technology

The automatic flipping and double-sided detection of the spherical shock-absorbing pad are realized, which improves the detection efficiency and accuracy and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of quality detection, and discloses a quality detection device for spherical shock pad production, which comprises a detection table, the top end of the detection table is fixedly connected with a connecting frame, the bottom end of the connecting frame is rotatably connected with a rotating column, and the outer side of the rotating column is fixedly connected with a rotating assembly. The bottom end of the rotating column is fixedly connected with a connecting column, the bottom end of the connecting column is fixedly connected with an adjusting box, the inner side of the adjusting box is rotatably connected with a bidirectional adjusting assembly, the bottom end of the bidirectional adjusting assembly is fixedly connected with a clamping plate, and the outer side of the clamping plate is connected with a spherical shock pad to be detected in a clamped mode. The outer side of the connecting frame is fixedly connected with a detection assembly. The quality detection device for spherical shock pad production has the advantages that the spherical shock pad can be turned over, and the surface defect detection effect of the spherical shock pad is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of quality detection, in particular to a quality detection device for producing spherical shock-absorbing pads. Background Art

[0002] Spherical shock absorbers are devices used to reduce vibration and impact. They are typically composed of multiple small balls or hemispherical structures that can move freely across the surface of the pad. The design of the spherical shock absorber allows the spheres to slide against each other when subjected to pressure or impact, effectively absorbing and dissipating energy and reducing the vibration transmitted to the object below. After production, the spherical shock absorber requires inspection.

[0003] Existing spherical shock-absorbing pads will be inspected for their appearance to check for surface defects such as scratches, bubbles, and impurities to ensure that the product appearance meets the standard requirements. However, the existing surface defect detection is usually carried out through detection cameras. After inspecting one side, the spherical shock-absorbing pad needs to be manually flipped over to inspect the second side of the spherical shock-absorbing pad, which is more troublesome to operate. Therefore, a quality inspection device for spherical shock-absorbing pad production is proposed to solve the above-mentioned problems. Utility Model Content

[0004] (1) Technical problems solved

[0005] In response to the shortcomings of the existing technology, the utility model provides a quality inspection device for the production of spherical shock-absorbing pads, which has the advantages of being able to flip the spherical shock-absorbing pads, improving the surface defect detection effect of the spherical shock-absorbing pads, and solving the problem that the existing spherical shock-absorbing pads will perform an appearance inspection operation to check whether there are surface defects such as scratches, bubbles, impurities, etc., to ensure that the product appearance meets the standard requirements. However, the existing surface defect detection is usually carried out through a detection camera. After one side is inspected, the spherical shock-absorbing pad needs to be manually flipped over to inspect the second side of the spherical shock-absorbing pad, which is a more cumbersome operation.

[0006] (2) Technical solution

[0007] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: A quality inspection device for the production of spherical shock-absorbing pads comprises a testing platform, the top of the testing platform is fixedly connected to a connecting frame, the bottom end of the connecting frame is rotatably connected to a rotating column, the outer side of the rotating column is fixedly connected to a rotating assembly, the bottom end of the rotating column is fixedly connected to a connecting column, the bottom end of the connecting column is fixedly connected to an adjustment box, the inner side of the adjustment box is rotatably connected to a two-way adjustment assembly, the bottom end of the two-way adjustment assembly is fixedly connected to a clamping plate, the outer side of the clamping plate is clamped with a spherical shock-absorbing pad to be inspected, and the outer side of the connecting frame is fixedly connected to a detection assembly.

[0008] The beneficial effects of the utility model are:

[0009] The quality inspection device for the production of spherical shock-absorbing pads has the advantage of being able to perform a flipping operation on the spherical shock-absorbing pads, thereby improving the effect of surface defect inspection on the spherical shock-absorbing pads.

[0010] On the basis of the above technical solution, the present invention can also be improved as follows.

[0011] Furthermore, the bottom end of the connecting frame is fixedly connected to a protection box, the rotating column is located on the inner side of the protection box, and the rotating assembly is located on the inner side of the protection box.

[0012] The beneficial effect of adopting the above further solution is that the protection box can protect the outer side of the rotating assembly, effectively preventing the rotating assembly from being damaged.

[0013] Furthermore, the rotating assembly includes a large gear fixedly connected to the outside of the rotating column, the top of the connecting frame is fixedly connected to a rotating motor, the bottom end of the output shaft of the rotating motor is fixedly connected to a small gear, and the outer side of the large gear is meshed with the outer side of the small gear.

[0014] The beneficial effect of adopting the above further solution is that the rotating assembly can cause the rotating column to rotate.

[0015] Furthermore, the bidirectional adjustment assembly includes a bidirectional threaded rod rotatably connected to the inner side of the adjustment box, and the outer side of the bidirectional threaded rod is connected to two movable sleeves through threaded transmission, and the bottom end of the movable sleeve is fixedly connected to the top end of the clamping plate.

[0016] The beneficial effect of adopting the above further solution is that the bidirectional adjustment component can enable the clamping plate to move left and right.

[0017] Furthermore, the detection component includes a detection camera fixedly connected to the outer side of the connecting frame, the outer side of the connecting frame is fixedly connected to a backlight plate, and the outer side of the connecting frame is fixedly connected to a lighting lamp.

[0018] The beneficial effect of adopting the above further solution is that the detection component can perform defect detection operations on the surface of the spherical shock-absorbing pad to be detected.

[0019] Furthermore, the number of the lighting lamps is two, and the two lighting lamps are symmetrically distributed on the outside of the detection camera in the upper and lower directions, and the spherical shock-absorbing pad to be detected is located between the backlight plate and the detection camera. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of the utility model;

[0021] Figure 2This is a cross-sectional view of the structure of the utility model;

[0022] Figure 3 This is an enlarged view of point A in the figure of the present utility model;

[0023] Figure 4 This is a connection diagram of the clamping plate and the spherical shock-absorbing pad to be tested in the utility model.

[0024] In the figure: 1. Testing table; 2. Connecting frame; 3. Rotating column; 4. Rotating assembly; 41. Large gear; 42. Rotating motor; 43. Small gear; 5. Connecting column; 6. Adjustment box; 7. Bidirectional adjustment assembly; 71. Bidirectional threaded rod; 72. Moving sleeve; 8. Clamping plate; 9. Spherical shock-absorbing pad to be tested; 10. Testing assembly; 101. Testing camera; 102. Backlight panel; 103. Lighting lamp; 11. Protective box. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] In the embodiment, Figure 1-4 A quality inspection device for the production of spherical shock-absorbing pads is provided. The utility model includes a testing platform 1. The top of the testing platform 1 is fixedly connected to a connecting frame 2, the bottom end of the connecting frame 2 is rotatably connected to a rotating column 3, the outer side of the rotating column 3 is fixedly connected to a rotating component 4, the bottom end of the rotating column 3 is fixedly connected to a connecting column 5, the bottom end of the connecting column 5 is fixedly connected to an adjusting box 6, the inner side of the adjusting box 6 is rotatably connected to a two-way adjusting component 7, the bottom end of the two-way adjusting component 7 is fixedly connected to a clamping plate 8, the outer side of the clamping plate 8 is clamped with a spherical shock-absorbing pad 9 to be inspected, and the outer side of the connecting frame 2 is fixedly connected to a detection component 10.

[0027] The bottom end of the connecting frame 2 is fixedly connected to the protection box 11 , the rotating column 3 is located inside the protection box 11 , and the rotating assembly 4 is located inside the protection box 11 .

[0028] The protection box 11 can protect the outer side of the rotating assembly 4, effectively preventing the rotating assembly 4 from being damaged and increasing the service life of the rotating assembly 4.

[0029] Among them, the rotating component 4 includes a large gear 41 fixedly connected to the outside of the rotating column 3, the top of the connecting frame 2 is fixedly connected to the rotating motor 42, the bottom end of the output shaft of the rotating motor 42 is fixedly connected to the small gear 43, and the outer side of the large gear 41 is meshed with the outer side of the small gear 43.

[0030] Starting the rotating motor 42 can cause the small gear 43 to rotate, and then the rotating column 3 can be rotated through the large gear 41.

[0031] Among them, the bidirectional adjustment component 7 includes a bidirectional threaded rod 71 rotatably connected to the inner side of the adjustment box 6, and the outer side of the bidirectional threaded rod 71 is connected to two movable sleeves 72 through threaded transmission, and the bottom end of the movable sleeve 72 is fixedly connected to the top end of the clamping plate 8.

[0032] The bidirectional adjustment component 7 can move the clamping plate 8 left and right, thereby performing a clamping operation on the clamping plate 8.

[0033] The detection assembly 10 includes a detection camera 101 fixedly connected to the outside of the connecting frame 2 , a backlight plate 102 fixedly connected to the outside of the connecting frame 2 , and a lighting lamp 103 fixedly connected to the outside of the connecting frame 2 .

[0034] The detection component 10 can perform defect detection operations on the surface of the spherical shock-absorbing pad 9 to be detected.

[0035] There are two lighting lamps 103 , which are symmetrically distributed on the outside of the detection camera 101 . The spherical shock-absorbing pad 9 to be detected is located between the backlight plate 102 and the detection camera 101 .

[0036] The number of lighting lamps 103 is two, which can improve the detection effect.

[0037] Working principle:

[0038] The spherical shock-absorbing pad 9 to be inspected is placed between the two clamping plates 8, and then the bidirectional threaded rod 71 is rotated to make the movable sleeve 72 move left and right, thereby driving the clamping plate 8 to move left and right. The spherical shock-absorbing pad 9 to be inspected can be clamped by the clamping plate 8, and then one side of the spherical shock-absorbing pad 9 to be inspected can be inspected by the inspection camera 101. After inspecting one side, starting the rotating motor 42 can make the small gear 43 rotate, and then the rotating column 3 can be rotated through the large gear 41, and then the spherical shock-absorbing pad 9 to be inspected will rotate, and the second side of the spherical shock-absorbing pad 9 to be inspected can be inspected by the inspection camera 101. The overall operation is simple and fast.

[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quality inspection device for the production of spherical shock-absorbing pads, comprising a testing table (1), characterized in that: The top of the detection platform (1) is fixedly connected to a connecting frame (2), the bottom of the connecting frame (2) is rotatably connected to a rotating column (3), the outer side of the rotating column (3) is fixedly connected to a rotating assembly (4), the bottom end of the rotating column (3) is fixedly connected to a connecting column (5), the bottom end of the connecting column (5) is fixedly connected to an adjustment box (6), the inner side of the adjustment box (6) is rotatably connected to a two-way adjustment assembly (7), the bottom end of the two-way adjustment assembly (7) is fixedly connected to a clamping plate (8), the outer side of the clamping plate (8) is clamped with a spherical shock-absorbing pad (9) to be detected, and the outer side of the connecting frame (2) is fixedly connected to a detection assembly (10).

2. A quality inspection device for spherical shock-absorbing pad production according to claim 1, characterized in that: The bottom end of the connecting frame (2) is fixedly connected to a protection box (11), the rotating column (3) is located inside the protection box (11), and the rotating assembly (4) is located inside the protection box (11).

3. The quality inspection device for spherical shock-absorbing pad production according to claim 1, characterized in that: The rotating assembly (4) comprises a large gear (41) fixedly connected to the outside of the rotating column (3); the top end of the connecting frame (2) is fixedly connected to a rotating motor (42); the bottom end of the output shaft of the rotating motor (42) is fixedly connected to a small gear (43); and the outer side of the large gear (41) and the outer side of the small gear (43) are meshed with each other.

4. The quality inspection device for spherical shock-absorbing pad production according to claim 1, characterized in that: The bidirectional adjustment assembly (7) comprises a bidirectional threaded rod (71) rotatably connected to the inner side of the adjustment box (6); the outer side of the bidirectional threaded rod (71) is connected to two movable sleeves (72) via threaded transmission; the bottom end of the movable sleeve (72) is fixedly connected to the top end of the clamping plate (8).

5. The quality inspection device for spherical shock-absorbing pad production according to claim 1, characterized in that: The detection assembly (10) comprises a detection camera (101) fixedly connected to the outside of a connecting frame (2); a backlight plate (102) is fixedly connected to the outside of the connecting frame (2); and a lighting lamp (103) is fixedly connected to the outside of the connecting frame (2).

6. A quality inspection device for spherical shock-absorbing pad production according to claim 5, characterized in that: The number of the lighting lamps (103) is two, and the two lighting lamps (103) are symmetrically distributed on the outside of the detection camera (101) in an upper and lower manner. The spherical shock-absorbing pad (9) to be detected is located between the backlight plate (102) and the detection camera (101).