Improved funnel type reflux ratio controller

By setting limit holes and right-angle gear blocks in the funnel-type reflux ratio controller, the problem of unstable position of the leakage pipe caused by unlimited rotation of the connecting rod is solved, and higher operation accuracy and convenience are achieved.

CN223381123UActive Publication Date: 2025-09-26NANPING QINGHUA TECH CO LTD
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Patent Information

Application Number
CN202422639133.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-26
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The existing distillation tower reflux ratio controller lacks a limit when the connecting rod rotates during long-term use, causing the liquid receiving barrel to vibrate, affecting the accuracy of the liquid discharge angle of the leakage pipe, and having poor practicality.

Method used

An improved funnel-type reflux ratio controller was designed. A limiting hole was set on the surface of the rotating block, and the restoring elastic force of the spring was used to push the limiting rod into the limiting hole to keep the position of the leakage tube stable. At the same time, a right-angled tooth block was installed on the outer surface of the rotating block to limit the rotation direction, thereby enhancing the convenience of operation.

Benefits of technology

The accuracy of adjusting the position of the leakage pipe is improved, drainage errors are avoided, and the practicality and convenience of operation of the device are enhanced.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223381123U_ABST
    Figure CN223381123U_ABST
Patent Text Reader

Abstract

The utility model provides an improved funnel type reflux ratio controller. The improved funnel type reflux ratio controller comprises a liquid separation barrel; the mounting cover is in threaded engagement with the top of the outer surface of the liquid separation barrel, a rotating block is rotationally mounted in the middle of the top of the mounting cover, an adjusting block is fixedly connected to one side of the top of the rotating block, and limiting holes are formed in the two sides of the outer surface of the rotating block; and the limiting device is fixedly mounted on one side of the top of the mounting cover. According to the improved funnel type reflux ratio controller, the limiting holes are formed in the two sides of the surface of the rotating block, a user observes the positions of the limiting holes according to indication of the indicating strip so as to judge the pipeline aligned with the liquid leakage pipe, and the limiting rods are pushed to be embedded into the limiting holes through the restoring elastic force of the springs; the device is simple in structure and high in practicability, the accuracy of position adjustment of the liquid leakage pipe is enhanced, liquid drainage errors are avoided, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the field of reflux ratio controllers, in particular to an improved funnel-type reflux ratio controller. Background Art

[0002] Distillation is an important means of homogeneous separation in chemical production. The operation of the distillation tower is to control the temperature of the bottom of the tower and the temperature of the top of the tower. The temperature of the top of the tower is generally controlled by the reflux rate, that is, the ratio of the reflux rate to the production rate.

[0003] The existing reflux ratio controller for distillation tower has been in use for a long time, such as a new type of reflux ratio controller for distillation tower with announcement number CN220877782U. The raw material enters the liquid receiving cylinder from the feed pipe, and the liquid receiving cylinder injects the raw material into the liquid separation cylinder and the extraction chamber in proportion through the leakage pipe, and can transport the raw material to the distillation tower through the reflux pipe, and the raw material in the extraction chamber is transported to the collection tank through the extraction pipe. Manual operation can be performed during diversion, making the operation more accurate, thereby effectively improving the accuracy of the reflux ratio and enhancing the use effect of the device. The human eye can observe the situation in the liquid separation cylinder through the sight glass, which improves the adaptability in practice. The user holds the handle to drive the connecting rod and the liquid receiving cylinder to rotate, and adjusts the leakage pipe to align with the reflux pipe and the extraction pipe. However, the rotation of the connecting rod has no limit. As the liquid flows, it is easy to vibrate the liquid receiving barrel, affecting the discharge angle of the leakage pipe, and has poor practicality.

[0004] Therefore, it is necessary to provide an improved funnel-type reflux ratio controller to solve the above technical problems. Utility Model Content

[0005] The utility model provides an improved funnel-type reflux ratio controller, which solves the problem that the user holds the handle to drive the connecting rod and the liquid receiving barrel to rotate and adjusts the leakage pipe to align with the reflux pipe and the production pipe, but the connecting rod rotation has no limit, and the liquid receiving barrel is easily vibrated with the flow of liquid, affecting the discharge angle of the leakage pipe, resulting in poor practicality.

[0006] In order to solve the above technical problems, the utility model provides an improved funnel-type reflux ratio controller, comprising: a liquid separation barrel;

[0007] A mounting cover is threadedly engaged with the top of the outer surface of the liquid separation barrel, a rotating block is rotatably mounted in the middle of the top of the mounting cover, an adjusting block is fixedly connected to one side of the top of the rotating block, and limiting holes are provided on both sides of the outer surface of the rotating block;

[0008] A limiting device, the limiting device is fixedly installed on one side of the top of the mounting cover, and the limiting device includes a fixing block, a communicating hole, a mounting cavity, a sliding rod, a spring, an extrusion block, a limiting rod and a pulling block;

[0009] Indicator strips, two of the indicator strips are fixedly connected to two sides of the top of the installation cover, and the other side of the top of the installation cover is fixedly connected to a liquid inlet pipe.

[0010] Preferably, the fixing block is fixedly installed on one side of the top of the mounting cover, the communicating hole is opened in the middle of one side of the fixing block, the mounting cavity is opened in the middle of the inside of the fixing block, two sliding rods are respectively fixedly installed on both sides of the inside of the mounting cavity, the spring is sleeved on one side of the outer surface of the sliding rod, the extrusion block is sleeved on the other side of the outer surface of the sliding rod, the limiting rod is fixedly installed on one side of the outer surface of the extrusion block, and the pull block is fixedly connected to one end of the limiting rod.

[0011] Preferably, a connecting rod is fixedly connected to the middle of the bottom of the rotating block, a collecting cylinder is fixedly connected to the bottom end of the connecting rod, and a liquid leakage pipe is fixedly connected to one side of the bottom of the collecting cylinder.

[0012] Preferably, one side of the bottom of the liquid separation barrel is fixedly connected to a production pipe, and the other side of the bottom of the liquid separation barrel is fixedly connected to a return pipe.

[0013] Preferably, a grip rod is fixedly mounted on the outer surface of the mounting cover.

[0014] Preferably, a communicating hole is opened in the middle of the top of the mounting cover, the middle of the inner cavity wall of the communicating hole is connected to the limiting cavity, and a spring is fixedly connected to one side of the inner cavity wall of the limiting cavity.

[0015] Preferably, the outer surface of the connecting rod is fixedly connected to a rotating block, and the outer surface of the rotating block is fixedly connected to a right-angle tooth block.

[0016] Compared with the related art, the improved funnel-type reflux ratio controller provided by the present invention has the following beneficial effects:

[0017] The utility model provides an improved funnel-type reflux ratio controller, which provides limit holes on both sides of the surface of the rotating block. The user observes the position of the limit holes according to the indication of the indicator bar to determine the pipeline that the leakage pipe is aligned with, and the limit rod is pushed into the interior of the limit hole by the restoring elastic force of the spring to maintain the position of the collecting cylinder and the leakage pipe. The device has a simple structure and strong practicality, enhances the accuracy of adjusting the position of the leakage pipe, avoids drainage errors, and improves the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural diagram of a first embodiment of an improved funnel-type reflux ratio controller provided by the present utility model;

[0019] Figure 2 for Figure 1 A schematic side view of the mounting cover is shown;

[0020] Figure 3 for Figure 2 An enlarged schematic diagram of point A is shown;

[0021] Figure 4 for Figure 1 The schematic diagram of the limiting device structure shown;

[0022] Figure 5 for Figure 1 The bottom view of the mounting cover shown;

[0023] Figure 6 This is a structural diagram of a second embodiment of an improved funnel-type reflux ratio controller provided by the present utility model;

[0024] Figure 7 for Figure 6 The mounting cover is shown in a front cross-sectional schematic view;

[0025] Figure 8 for Figure 7 An enlarged schematic diagram of point B is shown;

[0026] Figure 9 for Figure 6 The mounting cover is shown in a top cross-sectional view.

[0027] Numbers in the figure: 1. liquid separation barrel, 2. mounting cover, 3. liquid inlet pipe, 4. rotating block, 5. adjusting block, 6. limiting device, 61. fixing block, 62. communicating hole, 63. mounting cavity, 64. sliding rod, 65. spring, 66. squeezing block, 67. limiting rod, 68. pulling block, 7. indicator bar, 8. reflux pipe, 9. extraction pipe, 10. limiting hole, 11. gripping rod, 12. connecting rod, 13. collecting cylinder, 14. leakage pipe, 15. rotating block, 16. shrapnel, 17. communicating hole, 18. limiting cavity, 19. right-angle tooth block. DETAILED DESCRIPTION

[0028] The present invention will be further described below with reference to the accompanying drawings and implementation examples.

[0029] First embodiment

[0030] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 ,in, Figure 1 This is a structural diagram of a first embodiment of an improved funnel-type reflux ratio controller provided by the present utility model; Figure 2 for Figure 1 A schematic side view of the mounting cover is shown; Figure 3 for Figure 2An enlarged schematic diagram of point A is shown; Figure 4 for Figure 1 The schematic diagram of the limiting device structure shown; Figure 5 for Figure 1 The bottom view of the installation cover is shown. An improved funnel-type reflux ratio controller comprises: a liquid separation barrel 1;

[0031] The mounting cover 2 is threadedly engaged with the top of the outer surface of the liquid separation barrel 1. A rotating block 4 is rotatably mounted in the middle of the top of the mounting cover 2. An adjusting block 5 is fixedly connected to one side of the top of the rotating block 4. Limiting holes 10 are provided on both sides of the outer surface of the rotating block 4.

[0032] A limiting device 6 is fixedly installed on one side of the top of the mounting cover 2. The limiting device 6 includes a fixing block 61, a communicating hole 62, a mounting cavity 63, a sliding rod 64, a spring 65, an extrusion block 66, a limiting rod 67, and a pulling block 68.

[0033] Indicator strips 7 , two indicator strips 7 are fixedly connected to both sides of the top of the installation cover 2 , and the other side of the top of the installation cover 2 is fixedly connected to the liquid inlet pipe 3 .

[0034] The fixing block 61 is fixedly installed on one side of the top of the installation cover 2, the communicating hole 62 is opened in the middle of one side of the fixing block 61, the installation cavity 63 is opened in the middle of the inside of the fixing block 61, and the two sliding rods 64 are fixedly installed on both sides of the inside of the installation cavity 63, respectively. The spring 65 is sleeved on one side of the outer surface of the sliding rod 64, the extrusion block 66 is sleeved on the other side of the outer surface of the sliding rod 64, the limiting rod 67 is fixedly installed on one side of the outer surface of the extrusion block 66, and the pulling block 68 is fixedly connected to one end of the limiting rod 67.

[0035] A connecting rod 12 is fixedly connected to the middle of the bottom of the rotating block 4 , a collecting cylinder 13 is fixedly connected to the bottom end of the connecting rod 12 , and a liquid leakage pipe 14 is fixedly connected to one side of the bottom of the collecting cylinder 13 .

[0036] One side of the bottom of the liquid separation barrel 1 is fixedly connected to a production pipe 9, and the other side of the bottom of the liquid separation barrel 1 is fixedly connected to a return pipe 8.

[0037] A grip rod 11 is fixedly mounted on the outer surface of the mounting cover 2 .

[0038] The working principle of an improved funnel-type reflux ratio controller provided by the utility model is as follows:

[0039] During operation, the user first holds the pulling block 68 to drive the limiting rod 67 to move, and the limiting rod 67 drives the squeezing block 66 to slide along the sliding rod 64 and squeeze the spring 65 .

[0040] The user holds the handle 11 to adjust the rotating block 4. The rotating block 4 rotates to drive the connecting rod 12 to rotate. The connecting rod 12 drives the collecting cylinder 13 and the leakage pipe 14 to rotate. The user observes the pipeline that the leakage pipe 14 is aligned with according to the indicator bar 7.

[0041] The user releases the pull block 68, and the restoring elastic force of the spring 65 pushes the extrusion block 66 to move, and the extrusion block 66 drives the limit rod 67 to move. The limit rod 67 is embedded in the inner part of the limit hole 10 to limit the rotating block 4 and keep the leakage tube 14 aligned with the pipeline.

[0042] Compared with the related art, the improved funnel-type reflux ratio controller provided by the present invention has the following beneficial effects:

[0043] The present utility model provides an improved funnel-type reflux ratio controller, which provides limit holes 10 on both sides of the surface of the rotating block 4. The user observes the position of the limit holes 10 according to the indication of the indicator bar 7 to determine the pipe that the leakage pipe 14 is aligned with, and the restoring elastic force of the spring 65 pushes the limit rod 67 to be embedded into the interior of the limit hole 10 to maintain the positions of the collecting cylinder 13 and the leakage pipe 14. The device has a simple structure and strong practicality, enhances the accuracy of adjusting the position of the leakage pipe 14, avoids drainage errors, and improves the practicality of the device.

[0044] Second embodiment

[0045] Please refer to Figure 6 、 Figure 7 、 Figure 8 and Figure 9 Based on the improved funnel-type reflux ratio controller provided in the first embodiment of this application, the second embodiment of this application provides another improved funnel-type reflux ratio controller. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0046] Specifically, the difference of the improved funnel-type reflux ratio controller provided in the second embodiment of the present application is that, in an improved funnel-type reflux ratio controller, a connecting hole 17 is opened in the middle of the top of the mounting cover 2, the middle of the inner cavity wall of the connecting hole 17 is connected to the limiting cavity 18, and a spring clip 16 is fixedly connected to one side of the inner cavity wall of the limiting cavity 18.

[0047] The outer surface of the connecting rod 12 is fixedly connected to a rotating block 15 , and the outer surface of the rotating block 15 is fixedly connected to a right-angled tooth block 19 .

[0048] A plurality of right-angled tooth blocks 19 are equidistantly arranged around the outer surface of the rotating block 15. One side of the right-angled tooth block 19 is a right angle, and the other side is an inclined surface. When the inclined surface and the spring 16 are in contact, they are in a natural state. As the right-angled tooth block 19 rotates, the inclined surface squeezes the spring 16, and the spring 16 stretches. When the inclined surface of another right-angled tooth block 19 is in contact with the spring 16, the spring 16 returns to the right angle side of the previous right-angled tooth block 19 to prevent reverse rotation.

[0049] The working principle of an improved funnel-type reflux ratio controller provided by the utility model is as follows:

[0050] During operation, the user first holds the handle 11 to drive the rotating block 4 to rotate, and the rotating block 4 drives the rotating block 15 and the right-angled tooth block 19 to rotate. The inclined surface of the right-angled tooth block 19 squeezes the spring piece 16, and the spring piece 16 is stretched to cause the right-angled tooth block 19 to move. When the spring piece 16 restores its elastic force to press against the right-angled side of the right-angled tooth block 19, the right-angled tooth block 19 cannot rotate in the opposite direction and can only overcome the elastic force of the spring piece 16 to rotate toward the inclined surface.

[0051] Compared with the related art, the improved funnel-type reflux ratio controller provided by the present invention has the following beneficial effects:

[0052] The utility model provides an improved funnel-type reflux ratio controller, which installs a rotating block 15 and a right-angle tooth block 19 on the surface of a connecting rod 12. When a user rotates the connecting rod 12, multiple right-angle tooth blocks 19 are driven to rotate, and cooperate with the spring piece 16, so that the rotating block 4 requires a certain force to rotate in one direction, thereby maintaining the beauty of the surface of the installation cover 2, reducing the complexity of operation, and improving the convenience of operation.

[0053] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An improved funnel-type reflux ratio controller, characterized in that: include: Separation barrel; A mounting cover is threadedly engaged with the top of the outer surface of the liquid separation barrel, a rotating block is rotatably mounted in the middle of the top of the mounting cover, an adjusting block is fixedly connected to one side of the top of the rotating block, and limiting holes are provided on both sides of the outer surface of the rotating block; A limiting device, the limiting device is fixedly installed on one side of the top of the mounting cover, and the limiting device includes a fixing block, a communicating hole, a mounting cavity, a sliding rod, a spring, an extrusion block, a limiting rod and a pulling block; Indicator strips, two of the indicator strips are fixedly connected to two sides of the top of the installation cover, and the other side of the top of the installation cover is fixedly connected to a liquid inlet pipe.

2. The improved funnel-type reflux ratio controller according to claim 1, characterized in that: The fixing block is fixedly installed on one side of the top of the mounting cover, the communicating hole is opened in the middle of one side of the fixing block, the mounting cavity is opened in the middle of the inside of the fixing block, two sliding rods are fixedly installed on both sides of the inside of the mounting cavity, the spring is sleeved on one side of the outer surface of the sliding rod, the extrusion block is sleeved on the other side of the outer surface of the sliding rod, the limiting rod is fixedly installed on one side of the outer surface of the extrusion block, and the pulling block is fixedly connected to one end of the limiting rod.

3. The improved funnel-type reflux ratio controller according to claim 1, characterized in that: A connecting rod is fixedly connected to the middle of the bottom of the rotating block, a collecting cylinder is fixedly connected to the bottom end of the connecting rod, and a liquid leakage pipe is fixedly connected to one side of the bottom of the collecting cylinder.

4. The improved funnel-type reflux ratio controller according to claim 1, characterized in that: One side of the bottom of the liquid separation barrel is fixedly connected with a production pipe, and the other side of the bottom of the liquid separation barrel is fixedly connected with a return pipe.

5. The improved funnel-type reflux ratio controller according to claim 1, characterized in that: A grip rod is fixedly mounted on the outer surface of the mounting cover.

6. The improved funnel-type reflux ratio controller according to claim 1, characterized in that: A communicating hole is provided in the middle of the top of the mounting cover, the middle of the inner cavity wall of the communicating hole is connected to the limiting cavity, and a spring is fixedly connected to one side of the inner cavity wall of the limiting cavity.

7. The improved funnel-type reflux ratio controller according to claim 3, characterized in that: The outer surface of the connecting rod is fixedly connected with a rotating block, and the outer surface of the rotating block is fixedly connected with a right-angle tooth block.

Citation Information

Patent Citations

  • Novel rectification tower reflux ratio controller

    CN220877782U