Low-carbon emission reduction treatment device in preparation process of corrosion-resistant photovoltaic module

By using a filter mechanism with a brush plate and a low-carbon emission reduction treatment device that absorbs carbon dioxide with sodium hydroxide solution during the preparation of photovoltaic modules, the problem of filter clogging is solved, gas flowability and purification effects are improved, and energy consumption and emissions are reduced.

CN223381290UActive Publication Date: 2025-09-26抚州安通新材科技有限公司
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Patent Information

Application Number
CN202422605172.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-26
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

During the preparation of corrosion-resistant photovoltaic modules, the filter screen is prone to clogging after long-term use, affecting gas flow and resulting in a decrease in the efficiency of the low-carbon emission reduction treatment device.

Method used

A low-carbon emission reduction treatment device including a filtering mechanism was designed. The filtering mechanism consists of a first filter plate and a second filter plate. The brush plates are connected by a rotating shaft. The driving motor drives the brush plates to rotate, scraping off attached impurities, combining sodium hydroxide solution to absorb carbon dioxide, and using activated carbon for purification to ensure gas flowability.

Benefits of technology

It effectively prevents filter clogging, ensures gas fluidity, improves processing efficiency and purification effect, and reduces energy consumption and emissions.

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Abstract

The utility model belongs to the field of photovoltaic module preparation, and particularly relates to a low-carbon emission reduction treatment device in a corrosion-resistant photovoltaic module preparation process, which comprises a treatment box, an inner cavity of the treatment box is fixedly connected with an air inlet pipe, the surface of the air inlet pipe is provided with an air outlet hole, and the surface of the air inlet pipe is fixedly provided with a check valve. A filtering mechanism is arranged at one end of the air inlet pipe; the filtering mechanism is fixedly installed between the external preparation equipment and the gas inlet pipe through the flange, gas generated by the preparation equipment firstly passes through the filtering mechanism, solid particle impurities in the gas are filtered and blocked through the first filtering plate and the second filtering plate, and the brush plates are arranged on the surfaces of the first filtering plate and the second filtering plate. The two groups of brush plates are connected into a whole through a rotating shaft, and one group of brush plates rotates and drives the other group of brush plates to rotate, so that residual impurities attached to the surfaces of the first filter plate and the second filter plate are scraped, and the circulation of gas is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of photovoltaic module preparation, in particular to a low-carbon emission reduction processing device in the process of preparing corrosion-resistant photovoltaic modules. Background Art

[0002] With the continuous development of photovoltaic technology and the expansion of photovoltaic power station construction, the market demand for corrosion-resistant photovoltaic modules is also increasing. Especially in areas with severe corrosive environments such as coastal areas and industrial areas, the market prospects for corrosion-resistant photovoltaic modules are broad.

[0003] In the preparation process of corrosion-resistant photovoltaic modules, the application of low-carbon emission reduction treatment devices is of great significance for reducing energy consumption, reducing emissions and improving production efficiency. The low-carbon emission reduction treatment device will first filter the solid particle impurities in the gas through the filter to prevent clogging of the treatment device. The impurities attached to the filter will increase with long-term use. If the filter is not cleaned, it will easily cause the filter to be blocked, affecting the fluidity of the gas. Utility Model Content

[0004] In order to make up for the shortcomings of the existing technology, the low-carbon emission reduction treatment device will first filter the solid particle impurities in the gas through the filter to prevent clogging of the treatment device. The impurities attached to the filter will increase after long-term use. If the filter is not cleaned, it will easily cause the filter to be blocked, affecting the fluidity of the gas and other problems. The utility model proposes a low-carbon emission reduction treatment device in the preparation process of corrosion-resistant photovoltaic modules.

[0005] The technical solution adopted by the utility model to solve the technical problem is: a low-carbon emission reduction processing device in the process of preparing corrosion-resistant photovoltaic modules, comprising a processing box, an inner cavity of the processing box is fixedly connected to an air inlet pipe, a surface of the air inlet pipe is provided with an air outlet hole, a surface of the air inlet pipe is fixedly installed with a check valve, and one end of the air inlet pipe is provided with a filtering mechanism;

[0006] The filtering mechanism includes a connecting pipe, one end of the connecting pipe is fixedly connected to one end of the air intake pipe, the inner wall of the connecting pipe is fixedly connected to the first filter plate and the second filter plate, the inner cavity of the first filter plate and the inner cavity of the second filter plate are rotatably connected with a rotating shaft, and both ends of the rotating shaft are fixedly connected to a brush plate, and the surface of the brush plate is in contact with the surface of the first filter plate and the second filter plate.

[0007] Preferably, a protective shell is fixedly connected to the surface of the connecting pipe, a driving motor is fixedly installed in the inner cavity of the protective shell, an output end of the driving motor is movably connected to a transmission belt, a transmission wheel is fixedly connected to one side of the brush plate, and the surface of the transmission wheel is movably connected to the inner wall of the transmission belt.

[0008] Preferably, the surface of the connecting tube is fixedly connected to a rectangular tube, and one side of the rectangular tube is fixedly connected to a waste box.

[0009] Preferably, a partition is fixedly connected to the inner wall of the processing box, an air passage groove is provided on the surface of the partition, a liquid storage cavity is provided on one side of the partition, and a filtering cavity is provided on one side of the partition.

[0010] Preferably, a liquid inlet pipe is fixedly connected to the top of the processing box, one end of which is connected to the inner cavity of the liquid storage cavity; a liquid discharge pipe is fixedly connected to one side of the processing box, one end of which is connected to the inner cavity of the liquid storage cavity.

[0011] Preferably, an observation tube is fixedly connected to one side of the processing box, and the inner cavity of the observation tube is communicated with the inner cavity of the liquid storage cavity.

[0012] Preferably, a purification plate is fixedly connected to the inner wall of the filter cavity, and the number of the purification plates is several. An exhaust pipe is fixedly connected to one side of the processing box, and one end of the exhaust pipe is connected to the inner cavity of the filter cavity.

[0013] The utility model is beneficial in that:

[0014] The utility model fixes the filter mechanism between the external preparation equipment and the air inlet pipe through a flange. The gas generated by the preparation equipment first passes through the filter mechanism, and the solid particle impurities in the gas are filtered and blocked by the first filter plate and the second filter plate. The surfaces of the first filter plate and the second filter plate are both provided with brush plates, and the two sets of brush plates are connected into one by a rotating shaft. When one set of brush plates rotates, it drives the other set of brush plates to rotate, thereby scraping off the residual impurities attached to the surfaces of the first filter plate and the second filter plate to ensure the fluidity of the gas. The gas is discharged from the air outlet to the interior of the treatment box through the air inlet pipe for further treatment, thereby achieving the filtering effect of the filter mesh, and solving the problem that the solid particle impurities in the gas will be filtered through the filter mesh first in the low-carbon emission reduction treatment device to prevent the treatment device from being blocked. The impurities attached to the filter mesh will increase after long-term use. If the filter mesh is not cleaned, it is easy to cause the filter mesh to be blocked, affecting the fluidity of the gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 It is a three-dimensional schematic diagram of the overall device of the utility model;

[0017] Figure 2 This is a three-dimensional schematic diagram of the filtering mechanism of the present utility model;

[0018] Figure 3 This is a schematic diagram of the brush plate connection of the present utility model;

[0019] Figure 4 This is a schematic diagram of the intake pipe structure of the present utility model;

[0020] Figure 5 This is a schematic diagram of the internal structure of the processing box of the present utility model.

[0021] In the figure: 1. Processing box; 2. Air inlet pipe; 3. Check valve; 4. Filter mechanism; 401. Connecting pipe; 402. First filter plate; 403. Second filter plate; 404. Rotating shaft; 405. Brush plate; 5. Protective shell; 6. Drive motor; 7. Transmission belt; 8. Transmission wheel; 9. Rectangular tube; 10. Waste box; 11. Partition; 12. Air trough; 13. Liquid storage cavity; 14. Filter cavity; 15. Liquid inlet pipe; 16. Liquid discharge pipe; 17. Observation tube; 18. Purification plate; 19. Air outlet; 20. Exhaust pipe. DETAILED DESCRIPTION

[0022] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] The following is combined with Figure 1-5 To further explain this application,

[0024] The embodiment of the present application discloses a low-carbon emission reduction processing device in the process of manufacturing corrosion-resistant photovoltaic modules. Figures 1 to 5 A low-carbon emission reduction processing device for the preparation of corrosion-resistant photovoltaic modules includes a processing box 1, an inner cavity of the processing box 1 is fixedly connected to an air inlet pipe 2, an air outlet hole 19 is opened on the surface of the air inlet pipe 2, a check valve 3 is fixedly installed on the surface of the air inlet pipe 2, and a filter mechanism 4 is provided at one end of the air inlet pipe 2;

[0025] The filter mechanism 4 includes a connecting pipe 401, one end of the connecting pipe 401 is fixedly connected to one end of the air inlet pipe 2, the inner wall of the connecting pipe 401 is fixedly connected to the first filter plate 402 and the second filter plate 403, the inner cavity of the first filter plate 402 and the inner cavity of the second filter plate 403 are rotatably connected to the rotating shaft 404, and both ends of the rotating shaft 404 are fixedly connected to the brush plate 405, the surface of the brush plate 405 is in contact with the surface of the first filter plate 402 and the second filter plate 403. The low-carbon emission reduction processing device in the preparation process of the corrosion-resistant photovoltaic module, the filter mechanism 4 is fixedly installed between the external preparation equipment and the air inlet pipe 2 through a flange The gas generated by the preparation equipment first passes through the filtering mechanism 4, and the solid particle impurities in the gas are filtered and blocked by the first filter plate 402 and the second filter plate 403. The surfaces of the first filter plate 402 and the second filter plate 403 are provided with brush plates 405. The two groups of brush plates 405 are connected into one by the rotating shaft 404. When one group of brush plates 405 rotates, it drives the other group of brush plates 405 to rotate, thereby scraping off the residual impurities attached to the surfaces of the first filter plate 402 and the second filter plate 403 to ensure the fluidity of the gas. The gas is discharged from the air outlet 19 through the air inlet pipe 2 to the interior of the processing box 1 for further treatment.

[0026] Reference Figure 2 and Figure 3 A protective shell 5 is fixedly connected to the surface of the connecting tube 401, and a driving motor 6 is fixedly installed in the inner cavity of the protective shell 5. The output end of the driving motor 6 is movably connected to a transmission belt 7. One side of the brush plate 405 is fixedly connected to a transmission wheel 8. The surface of the transmission wheel 8 is movably connected to the inner wall of the transmission belt 7. Through the set driving motor 6, the driving motor 6 can drive the transmission belt 7 to rotate. When the transmission belt 7 rotates, it drives the transmission wheel 8 at the other end to rotate. The rotation of the transmission wheel 8 can drive the two sets of brush plates 405 to rotate synchronously.

[0027] Reference Figure 2 The surface of the connecting tube 401 is fixedly connected with a rectangular tube 9, and one side of the rectangular tube 9 is fixedly connected with a waste box 10. Through the set waste box 10, the rectangular tube 9 is connected between the connecting tube 401 and the waste box 10, and the impurities removed by the brush plate 405 fall into the waste box 10 through the rectangular tube 9 for centralized collection.

[0028] Reference Figure 5The inner wall of the treatment box 1 is fixedly connected with a partition 11, and an air groove 12 is provided on the surface of the partition 11. A liquid storage cavity 13 is provided on one side of the partition 11, and a filter cavity 14 is provided on one side of the partition 11. The inner wall of the filter cavity 14 is fixedly connected with a purification plate 18, and the number of purification plates 18 is several. An exhaust pipe 20 is fixedly connected to one side of the treatment box 1, and one end of the exhaust pipe 20 is connected to the inner cavity of the filter cavity 14. Through the partition 11, the partition 11 divides the internal cavity of the treatment box 1 into a liquid storage cavity 13 and a filter cavity 14, wherein the liquid storage cavity 13 can store sodium hydroxide solution, and the sodium hydroxide solution can react with carbon dioxide to produce sodium carbonate and water. The gas is directly injected into the sodium hydroxide solution in the liquid storage cavity 13 through the air outlet 19, thereby absorbing carbon dioxide. The purification plate 18 installed on the inner wall of the filter cavity 14 can be made of materials such as activated carbon to improve the purification effect, and the purified gas is discharged into the atmosphere through the exhaust pipe 20.

[0029] Reference Figure 5 A liquid inlet pipe 15 is fixedly connected to the top of the processing box 1, and one end of the liquid inlet pipe 15 is communicated with the inner cavity of the liquid storage cavity 13. A liquid discharge pipe 16 is fixedly connected to one side of the processing box 1, and one end of the liquid discharge pipe 16 is communicated with the inner cavity of the liquid storage cavity 13. Through the provided liquid inlet pipe 15 and liquid discharge pipe 16, the liquid inlet pipe 15 is connected to the external liquid supply equipment, and the sodium hydroxide solution is injected into the liquid storage cavity 13 through the liquid inlet pipe 15. The sodium hydroxide solution that has been used for a long time can be discharged through the liquid discharge pipe 16 for replacement.

[0030] Reference Figure 1 An observation tube 17 is fixedly connected to one side of the processing box 1, and the inner cavity of the observation tube 17 is connected to the inner cavity of the liquid storage cavity 13. Through the observation tube 17, since the inner cavity of the observation tube 17 is connected to the inner cavity of the liquid storage cavity 13, the sodium hydroxide solution can flow into the inside of the observation tube 17 through the processing box 1. Therefore, the operator can judge whether to replace the sodium hydroxide solution by the turbidity of the sodium hydroxide solution in the observation tube 17 to ensure the processing efficiency.

[0031] Working principle: The filter mechanism 4 is fixedly installed between the external preparation equipment and the air inlet pipe 2 through a flange. The gas generated by the preparation equipment first passes through the filter mechanism 4, and the solid particle impurities in the gas are filtered and blocked by the first filter plate 402 and the second filter plate 403. The surfaces of the first filter plate 402 and the second filter plate 403 are provided with brush plates 405. The two sets of brush plates 405 are connected into one by the rotating shaft 404. The driving motor 6 can drive the transmission belt 7 to rotate. When the transmission belt 7 rotates, it drives the transmission wheel 8 at the other end to rotate. The rotation of the transmission wheel 8 can drive the two sets of brush plates 405 to rotate synchronously, thereby scraping off the residual impurities attached to the surfaces of the first filter plate 402 and the second filter plate 403 to ensure the fluidity of the gas. The gas is discharged to the treatment box from the air outlet 19 through the air inlet pipe 2. 1 is further processed, and the partition 11 divides the internal cavity of the treatment box 1 into a liquid storage cavity 13 and a filter cavity 14, wherein the liquid storage cavity 13 can store sodium hydroxide solution, and the sodium hydroxide solution can react with carbon dioxide to generate sodium carbonate and water. The gas is directly injected into the sodium hydroxide solution in the liquid storage cavity 13 through the air outlet 19, thereby absorbing carbon dioxide. The purification plate 18 installed on the inner wall of the filter cavity 14 can be made of activated carbon and other materials to improve the purification effect. The purified gas is discharged into the atmosphere through the exhaust pipe 20. Since the inner cavity of the observation tube 17 is connected with the inner cavity of the liquid storage cavity 13, the sodium hydroxide solution can flow into the interior of the observation tube 17 through the treatment box 1. Therefore, the operator can judge whether to replace it by the turbidity of the sodium hydroxide solution in the observation tube 17 to ensure the treatment efficiency.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A low-carbon emission reduction processing device in the production process of corrosion-resistant photovoltaic modules, characterized by: It comprises a processing box (1), the inner cavity of the processing box (1) is fixedly connected to an air inlet pipe (2), the surface of the air inlet pipe (2) is provided with an air outlet hole (19), the surface of the air inlet pipe (2) is fixedly mounted with a check valve (3), and one end of the air inlet pipe (2) is provided with a filter mechanism (4); The filtering mechanism (4) comprises a connecting pipe (401), one end of the connecting pipe (401) is fixedly connected to one end of the air inlet pipe (2), the inner wall of the connecting pipe (401) is fixedly connected to a first filter plate (402) and a second filter plate (403), the inner cavity of the first filter plate (402) and the inner cavity of the second filter plate (403) are rotatably connected to a rotating shaft (404), both ends of the rotating shaft (404) are fixedly connected to brush plates (405), and the surface of the brush plate (405) is in contact with the surface of the first filter plate (402) and the second filter plate (403).

2. The low-carbon emission reduction processing device in the corrosion-resistant photovoltaic module preparation process according to claim 1 is characterized in that: The surface of the connecting tube (401) is fixedly connected to a protective shell (5), the inner cavity of the protective shell (5) is fixedly installed with a driving motor (6), the output end of the driving motor (6) is movably connected to a transmission belt (7), one side of the brush plate (405) is fixedly connected to a transmission wheel (8), and the surface of the transmission wheel (8) is movably connected to the inner wall of the transmission belt (7).

3. The low-carbon emission reduction processing device in the corrosion-resistant photovoltaic module preparation process according to claim 1, characterized in that: The surface of the connecting tube (401) is fixedly connected to a rectangular tube (9), and one side of the rectangular tube (9) is fixedly connected to a waste box (10).

4. The low-carbon emission reduction processing device in the corrosion-resistant photovoltaic module preparation process according to claim 1, characterized in that: A partition (11) is fixedly connected to the inner wall of the processing box (1), an air passage groove (12) is provided on the surface of the partition (11), a liquid storage cavity (13) is provided on one side of the partition (11), and a filter cavity (14) is provided on one side of the partition (11).

5. The low-carbon emission reduction processing device in the process of manufacturing corrosion-resistant photovoltaic modules according to claim 4, characterized in that: A liquid inlet pipe (15) is fixedly connected to the top of the processing box (1), one end of which is in communication with the inner cavity of the liquid storage cavity (13); a liquid discharge pipe (16) is fixedly connected to one side of the processing box (1), one end of which is in communication with the inner cavity of the liquid storage cavity (13).

6. The low-carbon emission reduction processing device in the process of manufacturing corrosion-resistant photovoltaic modules according to claim 4, characterized in that: An observation tube (17) is fixedly connected to one side of the processing box (1), and the inner cavity of the observation tube (17) is communicated with the inner cavity of the liquid storage cavity (13).

7. The low-carbon emission reduction processing device in the corrosion-resistant photovoltaic module preparation process according to claim 4, characterized in that: A purification plate (18) is fixedly connected to the inner wall of the filter cavity (14), and the number of the purification plates (18) is several. An exhaust pipe (20) is fixedly connected to one side of the processing box (1), and one end of the exhaust pipe (20) is communicated with the inner cavity of the filter cavity (14).