Pretreatment device for powder coating production

By introducing the screening and discharge mechanisms of a conical screening hood and a scraper plate into the powder coating production device, the problems of low impurity removal efficiency and inconvenient cleaning in the existing device are solved, efficient powder coating pretreatment and automated cleaning are achieved, and processing quality and practicality are improved.

CN223381463UActive Publication Date: 2025-09-26ANHUI HEYI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202520004612.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-09-26
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

Existing pretreatment devices for powder coating production are inefficient in removing mixed impurities and are not convenient for automated cleaning, which affects the processing quality of the powder coating.

Method used

A pretreatment device consisting of a stirring tank, a screening mechanism, and a discharge mechanism was designed. The conical screening cover and scraper plates were used to achieve efficient filtration and automatic cleaning of the raw materials. Combined with a servo motor-driven stirring mechanism, the filtering surface was ensured to be in constant contact with the raw materials, thereby improving the screening efficiency.

Benefits of technology

The processing quality of powder coatings and the practicality of the device are improved, and the screening effect and stirring efficiency are guaranteed by automatically cleaning the filtered material.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pretreatment device for powder coating production, which comprises a mounting base, a stirring tank is fixed on the inner wall of the mounting base, a liquid feeding pipe is fixed on the outer side of the stirring tank, a stirring mechanism is arranged in the stirring tank, a screening mechanism is arranged at the top of the stirring tank, and a feeding mechanism is arranged at the bottom of the screening mechanism. The screening mechanism comprises a mounting bracket, a screening tank, a feeding hopper, a driving motor, a driving shaft B, a scraping plate, a conical screening cover and a connecting pipe; a discharging mechanism is arranged on the outer side of the screening tank; raw materials are filtered through the screening mechanism, the processing quality of the powder coating is improved, the raw materials attached to the conical screening cover are scraped off in a reciprocating mode through a scraping plate, the conical screening cover of a conical structure can increase the filtering area of the raw materials, and the screening efficiency of the raw materials is improved; and filtered objects are automatically cleaned through the discharging mechanism, the screening effect of the conical screening cover on the raw materials is guaranteed, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder coating production, in particular to a pretreatment device for powder coating production. Background Art

[0002] Powder coatings are synthetic resin coatings in a solid powder form, composed of solid resins, pigments, fillers, and additives. Unlike conventional solvent-based and water-based coatings, their dispersion medium is air, not solvent or water. The production of powder coatings requires a pre-treatment process in which the various solid and liquid raw materials are stirred and mixed.

[0003] Problems compared with the existing technology: In the existing technology, due to the pretreatment device used in powder coating production, it is not convenient to remove impurities mixed in it when pretreating the powder coating raw materials, which will cause large particles to exist in the mixed powder coating, reducing the processing quality of the powder coating. There is a screening device before stirring and mixing, but the efficiency of raw material screening is low, and it is not convenient to automatically clean the filtered material, which affects the screening effect of the raw materials and has poor practicality. For this reason, we propose a pretreatment device for powder coating production to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a pretreatment device for powder coating production.

[0005] The utility model solves its technical problem through the following technical solutions: it includes a mounting base, a stirring tank is fixed on the inner wall of the mounting base, a liquid feeding pipe is fixed on the outer side of the stirring tank, a stirring mechanism is provided inside the stirring tank, a screening mechanism is provided on the top of the stirring tank, the screening mechanism includes a mounting bracket, the mounting bracket is fixed to the top of the stirring tank by bolts, a screening tank is fixed on the top of the mounting bracket, a feeding hopper is fixed on the top of the screening tank, a driving motor is fixed to the center of the top of the screening tank by bolts, a driving shaft B is fixed to the output end of the driving motor, a scraper is fixed to the outer side of the driving shaft B, a conical screening cover is fixed to the inner wall of the screening tank, a connecting pipe is fixed to the bottom of the screening tank, and an excretion mechanism is provided on the outer side of the screening tank.

[0006] As a further solution of the present invention: a control panel is provided on one side of the mounting base.

[0007] As a further solution of the present invention: a mounting pipe is fixed to the bottom of the mixing tank, a control valve is fixed to the bottom of the mounting pipe, and a discharge pipe is fixed to the bottom of the control valve.

[0008] As a further solution of the present invention: the stirring mechanism includes a servo motor, which is fixed to the top of the stirring tank by bolts. The output end of the servo motor is fixed with a drive shaft A, and the outer side of the drive shaft A is fixed with a stirring frame.

[0009] As a further solution of the present invention: a connecting rod is fixed on the outer side of the scraper plate, a supporting slip ring is fixed on the top of the connecting rod, and the supporting slip ring is rotatably connected to the stirring tank.

[0010] As a further solution of the present invention: the excretion mechanism includes a mounting block, which is fixed to the outside of the screening tank by bolts, a hydraulic rod is fixed to the inner wall of the mounting block, a driving plate is fixed to the bottom of the hydraulic rod, a driving column is fixed to the bottom of the driving plate, a connecting plate is fixed to the bottom of the driving column, a partition plate is fixed to one side of the connecting plate, and the partition plate is slidably connected to the screening tank.

[0011] As a further solution of the present invention: a collecting trough is fixed to the outer side of the screening tank close to the mounting block by bolts, the collecting trough is an inclined structure, and a drain pipe is fixed to the bottom of the collecting trough.

[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0013] 1. A screening mechanism is provided to filter the raw materials through a conical screening cover, thereby improving the processing quality of the powder coating. The raw materials attached to the conical screening cover are scraped off reciprocally by a scraper plate, which can ensure that the filtering surface of the conical screening cover is constantly in contact with the raw materials and can assist in stirring the raw materials. At the same time, the conical screening cover with a conical structure can increase the filtering area of ​​the raw materials and improve the screening efficiency of the raw materials.

[0014] 2. The scraper plate is supported by a supporting slip ring and a connecting rod to limit the rotation of the scraper plate. During the packaging and scraping operation, the scraper plate always stays close to the surface of the conical screening cover, ensuring the scraping effect of the scraper plate on the raw materials.

[0015] 3. By providing an excretion mechanism, when the filtered material needs to be cleaned, the driving plate is driven upward by the hydraulic rod, and the driving plate drives multiple partition plates upward through the driving column and the connecting plate. At this time, the filtered material is discharged, realizing the automatic cleaning operation of the filtered material, ensuring the screening effect of the conical screening cover on the raw materials, and improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Shows an axonometric structural diagram provided according to an embodiment of the utility model;

[0017] Figure 2It shows an axonometric cross-sectional structural schematic diagram provided according to an embodiment of the utility model;

[0018] Figure 3 Shown is a diagram according to an embodiment of the present invention. Figure 2 A schematic diagram of the enlarged structure of the middle part A;

[0019] Figure 4 It shows a schematic diagram of a front cross-sectional structure provided according to an embodiment of the utility model;

[0020] Figure 5 Shown is a diagram according to an embodiment of the present invention. Figure 4 A schematic diagram of the enlarged structure of part B in the middle;

[0021] Figure 6 Shown is a schematic structural diagram of a screening mechanism provided according to an embodiment of the present utility model;

[0022] Figure 7 A schematic structural diagram of the excretion mechanism provided according to an embodiment of the utility model is shown.

[0023] Legend:

[0024] 100 mounting base, 110 control panel, 120 mixing tank, 121 liquid feed pipe, 130 mounting pipe, 140 control valve, 141 discharge pipe, 210 servo motor, 220 drive shaft A, 230 stirring frame, 310 mounting bracket, 320 screening tank, 321 feed hopper, 330 drive motor, 331 drive shaft B, 340 scraper plate, 341 connecting rod, 342 support slip ring, 350 conical screening cover, 360 connecting pipe, 410 mounting block, 420 hydraulic rod, 421 drive plate, 430 drive column, 431 connecting plate, 440 partition plate, 450 collection trough, 451 discharge pipe. DETAILED DESCRIPTION

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0026] In the description of the present invention, “plurality” means two or more, unless otherwise clearly defined.

[0027] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0028] See also Figure 1-7 The utility model provides a technical solution: it includes a mounting base 100, a control panel 110 is provided on one side of the mounting base 100, a stirring tank 120 is fixed to the inner wall of the mounting base 100, a liquid feed pipe 121 is fixed to the outer side of the stirring tank 120, a stirring mechanism is provided inside the stirring tank 120, a screening mechanism is provided on the top of the stirring tank 120, the screening mechanism includes a mounting bracket 310, a screening tank 320, a feed hopper 321 and a driving motor 330, a driving shaft B331 is fixed to the output end of the driving motor 330, a scraper plate 340 is fixed to the outer side of the driving shaft B331, and a conical screening cover 350 is fixed to the inner wall of the screening tank 320 A connecting pipe 360 ​​is fixed to the bottom of the screening tank 320, and an excretion mechanism is provided on the outside of the screening tank 320; a screening mechanism is provided to filter the raw materials through the conical screening cover 350, thereby improving the processing quality of the powder coating, and the raw materials attached to the conical screening cover 350 are scraped off reciprocally by the scraper plate 340, which can ensure that the filtering surface of the conical screening cover 350 is constantly in contact with the raw materials and can assist in stirring the raw materials. At the same time, the conical screening cover 350 with a conical structure can increase the filtering area of ​​the raw materials and improve the screening efficiency of the raw materials. The filtered material is automatically cleaned through the excretion mechanism, which ensures the screening effect of the conical screening cover 350 on the raw materials and improves the practicality of the device.

[0029] Specifically, a mounting pipe 130 is fixed to the bottom of the mixing tank 120 , a control valve 140 is fixed to the bottom of the mounting pipe 130 , and a discharge pipe 141 is fixed to the bottom of the control valve 140 ; ​​the control valve 140 is provided to control the discharge of the powder coating from the discharge pipe 141 .

[0030] Specifically, the stirring mechanism includes a servo motor 210, which is fixed to the top of the stirring tank 120 by bolts. The output end of the servo motor 210 is fixed with a drive shaft A220, and the outside of the drive shaft A220 is fixed with a stirring frame 230. By setting up the stirring mechanism, the servo motor 210 drives the drive shaft A220 to rotate, and the rotation of the drive shaft A220 drives the stirring frame 230 to rotate, and the powder coating is stirred and mixed by the stirring frame 230.

[0031] Specifically, a connecting rod 341 is fixed on the outside of the scraper plate 340, and a support slip ring 342 is fixed on the top of the connecting rod 341, and the support slip ring 342 is rotatably connected to the mixing tank 120; the support slip ring 342 is provided to cooperate with the connecting rod 341 to limit the rotation of the scraper plate 340. During the packaging scraping operation, the scraper plate 340 is always in close contact with the surface of the conical screening cover 350, ensuring the scraping effect of the scraper plate 340 on the raw materials.

[0032] Specifically, the excretion mechanism includes a mounting block 410, which is fixed to the outside of the screening tank 320 by bolts, and a hydraulic rod 420 is fixed to the inner wall of the mounting block 410, and a driving plate 421 is fixed to the bottom of the hydraulic rod 420, and a driving column 430 is fixed to the bottom of the driving plate 421, and a connecting plate 431 is fixed to the bottom of the driving column 430, and a partition plate 440 is fixed to one side of the connecting plate 431, and the partition plate 440 is slidably connected to the screening tank 320; by providing the excretion mechanism, when the filtrate needs to be cleaned, the driving plate 421 is driven upward by the hydraulic rod 420, and the driving plate 421 drives multiple partition plates 440 to move upward through the driving column 430 and the connecting plate 431. At this time, the filtrate is discharged, and the cleaning operation of the filtrate is realized.

[0033] Specifically, the screening tank 320 is fixed with a collecting trough 450 on the outside near the mounting block 410 by bolts. The collecting trough 450 is an inclined structure, and a drain pipe 451 is fixed to the bottom of the collecting trough 450. The discharged filtrate is collected by providing the collecting trough 450, and the filtrate is guided and slid inside the collecting trough 450 with an inclined structure, and finally discharged from the device through the drain pipe 451.

[0034] Working principle: When in use, the operation of the device is controlled by the control panel 110, the raw materials enter the screening tank 320 through the feed hopper 321, and the raw materials are filtered by the conical screening cover 350. The driving motor 330 drives the driving shaft B331 to rotate, and the driving shaft B331 rotates to drive the scraper plate 340 to scrape the raw materials attached to the conical screening cover 350 back and forth, which can ensure that the filtering surface of the conical screening cover 350 is constantly in contact with the raw materials and can assist in stirring the raw materials, thereby ensuring the filtering speed of the conical screening cover 350 on the raw materials. The conical structure of the conical screening cover 350 can also play a certain guiding role on the raw materials. The filtered material will be guided and slide to the bottom of the conical screening cover 350, which is convenient for its collection and cleaning. When the filtered material needs to be cleaned, the hydraulic rod 420 is used. The driving plate 421 is driven to move upward, and the driving plate 421 drives multiple partition plates 440 to move upward through the driving column 430 and the connecting plate 431. At this time, the filtrate is discharged to realize the cleaning operation of the filtrate, and the discharged filtrate is collected through the collecting tank 450, and the filtrate is guided and slid inside the collecting tank 450 with an inclined structure, and finally discharged through the discharge pipe 451. The screened raw materials enter the interior of the stirring tank 120 through the connecting pipe 360, and the liquid raw materials are injected into the interior of the stirring tank 120 through the liquid feed pipe 121. The driving shaft A220 is driven to rotate by the servo motor 210, and the rotation of the driving shaft A220 drives the stirring frame 230 to rotate, and the powder coating is stirred and mixed by the stirring frame 230. Finally, the powder coating is controlled to be discharged from the discharge pipe 141 through the control valve 140.

[0035] The motor involved in the embodiment, its supporting control system, electromagnetic switch and pipeline route can also be provided by the manufacturer. In addition, the power supply module, circuit and electronic components and control module involved in the utility model are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the utility model does not involve improvements to the internal structure and method.

[0036] Although the present invention discloses embodiments and drawings, those skilled in the art will understand that various replacements, changes and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.

Claims

1. A pretreatment device for powder coating production, characterized in that: The invention comprises a mounting base (100), a stirring tank (120) is fixed to the inner wall of the mounting base (100), a liquid feeding pipe (121) is fixed to the outer side of the stirring tank (120), a stirring mechanism is provided inside the stirring tank (120), a screening mechanism is provided on the top of the stirring tank (120), the screening mechanism comprises a mounting bracket (310), the mounting bracket (310) is fixed to the top of the stirring tank (120) by bolts, a screening tank (320) is fixed on the top of the mounting bracket (310), and the A feed hopper (321) is fixed to the top of the screening tank (320), a drive motor (330) is fixed to the center of the top of the screening tank (320) by bolts, a drive shaft B (331) is fixed to the output end of the drive motor (330), a scraper plate (340) is fixed to the outside of the drive shaft B (331), a conical screening cover (350) is fixed to the inner wall of the screening tank (320), a connecting pipe (360) is fixed to the bottom of the screening tank (320), and a discharge mechanism is provided on the outside of the screening tank (320).

2. A pretreatment device for powder coating production according to claim 1, characterized in that: A control panel (110) is provided on one side of the mounting base (100).

3. A pretreatment device for powder coating production according to claim 1, characterized in that: A mounting pipe (130) is fixed to the bottom of the stirring tank (120), a control valve (140) is fixed to the bottom of the mounting pipe (130), and a discharge pipe (141) is fixed to the bottom of the control valve (140).

4. A pretreatment device for powder coating production according to claim 1, characterized in that: The stirring mechanism comprises a servo motor (210), the servo motor (210) being fixed to the top of the stirring tank (120) by means of bolts, a driving shaft A (220) being fixed to the output end of the servo motor (210), and a stirring frame (230) being fixed to the outer side of the driving shaft A (220).

5. A pretreatment device for powder coating production according to claim 1, characterized in that: A connecting rod (341) is fixed on the outside of the scraper plate (340), a supporting slip ring (342) is fixed on the top of the connecting rod (341), and the supporting slip ring (342) is rotatably connected to the stirring tank (120).

6. A pretreatment device for powder coating production according to claim 1, characterized in that: The drainage mechanism comprises a mounting block (410), wherein the mounting block (410) is fixed to the outside of the screening tank (320) by means of bolts, a hydraulic rod (420) is fixed to the inner wall of the mounting block (410), a driving plate (421) is fixed to the bottom of the hydraulic rod (420), a driving column (430) is fixed to the bottom of the driving plate (421), a connecting plate (431) is fixed to the bottom of the driving column (430), a partition plate (440) is fixed to one side of the connecting plate (431), and the partition plate (440) is slidably connected to the screening tank (320).

7. A pretreatment device for powder coating production according to claim 6, characterized in that: A collecting trough (450) is fixed to the outside of the screening tank (320) near the mounting block (410) by bolts. The collecting trough (450) is an inclined structure, and a drain pipe (451) is fixed to the bottom of the collecting trough (450).