High-pressure homogenizing device for essence materials

The main shaft in the high-pressure box drives the sleeve and the cutter head to rotate at high speed. Combined with the self-rotation function of the elastic scraper, the problem of easy material adhesion is solved, and efficient and environmentally friendly homogenization processing is achieved.

CN223381493UActive Publication Date: 2025-09-26SHANGHAI HEYUN FLAVORS & FRAGRANCES CO LTD
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Patent Information

Application Number
CN202422810616.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-26
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The existing homogenizing device is cumbersome to operate, and the material easily adheres to the inner wall, affecting production efficiency and environmental protection.

Method used

The main shaft in the high-pressure box drives the casing and cutter head to rotate at high speed. Combined with the self-rotation function of the elastic scraper, material residue is reduced. The servo motor and electric push rod are used to achieve rapid feeding and sealing detection to ensure safety.

Benefits of technology

It improves production efficiency, reduces material residue, ensures the safety and environmental protection of the homogenization process, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a high-pressure homogenizing device for essence, which belongs to the technical field of essence production and comprises a high-pressure box body, a main shaft is rotatably mounted in the high-pressure box body, sleeves are fixedly connected to the outer side of the main shaft at equal intervals, and tool bits are fixedly connected to the outer sides of the sleeves at equal intervals. The utility model has the beneficial effects that the main shaft rotates to drive the plurality of sleeves to rotate, the tool bit is driven by the motor to rotate at a high speed to perform high-pressure homogenization treatment on materials so as to reduce material residues, and meanwhile, the main shaft can drive the fixed plate to rotate in the rotating process so as to further drive the elastic scraper to rotate, so that the elastic scraper can be driven to rotate at the moment. When the rotating shaft rotates, the gear above the rotating shaft rolls on the teeth of the fixed ring, and then the elastic scraping blade is driven to rotate, so that the elastic scraping blade has an autorotation function on the basis of revolution, the scraping effect of the elastic scraping blade on materials adhered to the inner wall of the high-voltage box body is further improved, the production efficiency can be improved, and the material residue phenomenon is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of flavor material production, in particular to a high-pressure homogenizing device for flavor materials. Background Art

[0002] Emulsification and homogenization is a technology often used in the production of food or chemical industry. It is a process of micronizing and homogenizing the dispersed matter in the suspension (or emulsion) system. This treatment simultaneously reduces the size of the dispersed matter and improves the uniformity of the dispersed matter distribution. Emulsification and homogenization in food processing refers to the process of refining the material liquid under the triple action of extrusion, strong impact and pressure loss expansion, so that the materials can be mixed more evenly. Homogenizer technology has been widely used in food, chemical and other industries to improve the uniformity and stability of materials.

[0003] However, existing homogenizing devices still have certain shortcomings in terms of operating efficiency and material residue processing. Traditional homogenizing devices usually use a fixed homogenizing chamber and a complex transmission mechanism. The operation process is cumbersome and it is easy to cause the material to adhere to the inner wall of the homogenizing device, which not only affects production efficiency, but also reduces the environmental friendliness of the product. Utility Model Content

[0004] In view of the above problems existing in the prior art, the main purpose of the present invention is to provide a high-pressure homogenizing device for flavoring materials.

[0005] The technical solution of the present utility model is as follows: a high-pressure homogenizing device for flavoring materials, comprising a high-pressure box, a main shaft rotatably installed inside the high-pressure box, a sleeve equidistantly fixedly connected to the outside of the main shaft, a cutter head equidistantly fixedly connected to the outside of the sleeve, a fixed plate fixedly connected to the top end of the outer side of the main shaft, a rotating shaft rotatably installed inside the fixed plate, a gear fixedly connected to the top end of the rotating shaft, a fixing ring fixedly connected to the inner wall of the high-pressure box, internal teeth equidistantly fixedly connected to the inner wall of the fixing ring for use with the gear, the tooth portion of the fixing ring meshingly connected to the gear, and an elastic scraper fixedly connected to the outer bottom end of the rotating shaft equidistantly.

[0006] By adopting the above technical solution, the rotation of the main shaft drives the rotation of multiple sleeves, and the cutter head rotates at high speed under the drive of the motor to perform high-pressure homogenization on the material to reduce material residue. At the same time, the main shaft can drive the elastic scraper to rotate during the rotation process. At this time, the gear above the rotating shaft will roll on the fixed ring teeth, and then drive the elastic scraper to rotate, further improving the elastic scraper's effect of scraping off the material adhering to the inner wall of the high-pressure box.

[0007] As a preferred embodiment, the top of the high-pressure box is fixedly connected to a feed hopper, and an adjustment mechanism is provided at the top of the feed hopper, and the adjustment mechanism includes sliding blocks slidably connected to both sides of the feed hopper, and electric push rods are fixedly installed on both sides of the feed hopper, and the piston rods of the electric push rods are fixedly connected to the corresponding sliding blocks, and the top ends of the sliding blocks are rotatably connected to guide clamping rods, and the top of the feed hopper is rotatably connected to a top cover, and the top cover is rotatably connected to the end of the guide clamping rod away from the sliding block.

[0008] By adopting the above technical solution, the piston rod of the electric push rod is extended and retracted, thereby driving the guide clamping rod to rotate, thereby adjusting the opening and closing angle of the top cover.

[0009] As a preferred embodiment, a transmission mechanism is provided at the top of the high-voltage box, and the transmission mechanism includes a servo motor fixedly installed on the top of the high-voltage box, and the output shaft of the servo motor extends into the interior of the high-voltage box and is fixedly connected to the main shaft.

[0010] By adopting the above technical solution, the main shaft can be driven to rotate rapidly through the rotation of the output shaft of the servo motor.

[0011] As a preferred embodiment, the inner wall of the top cover is provided with a detection mechanism, which includes a sealing detection sensor fixedly mounted on the inner wall of the top cover, and the inner wall of the top cover is fixedly connected with a sealing ring used in conjunction with the feed port of the feed hopper.

[0012] By adopting the above technical solution, the sealing ring ensures the sealing between the top cover and the high-pressure box cavity, and the sealing detection sensor is used to detect the sealing state to ensure the safety and environmental protection of the homogenization process.

[0013] As a preferred embodiment, a limiting mechanism is provided on both sides of the feed hopper, and the limiting mechanism includes limiting grooves opened on both sides of the feed hopper, and the interiors of the limiting grooves are slidably connected to limiting blocks, and the limiting blocks are fixedly connected to the corresponding sliding blocks.

[0014] By adopting the above technical solution and using the limiting block in conjunction with the limiting groove, the sliding block can be made more stable during movement.

[0015] As a preferred embodiment, support legs are fixedly connected to the four sides of the bottom of the high-voltage box, a visualization window is provided inside the high-voltage box, and a discharge port is fixedly connected to the bottom end of the high-voltage box.

[0016] By adopting the above technical solution and setting a visual window, it is convenient for staff to observe the homogenization process of the flavor material.

[0017] Compared with the prior art, the advantages and positive effects of the present invention are:

[0018] 1. In the present invention, the rotation of the main shaft drives the rotation of multiple sleeves, and the cutter head rotates at high speed under the drive of the motor to perform high-pressure homogenization on the material to reduce material residue. At the same time, during the rotation of the main shaft, it will drive the rotation of the fixed plate, and then drive the elastic scraper to rotate. At this time, the gear above the rotating shaft will roll on the teeth of the fixed ring, and then drive the elastic scraper to rotate, thereby allowing the elastic scraper to add a self-rotation function on the basis of the revolution, further improving the elastic scraper's scraping effect on the material adhering to the inner wall of the high-pressure box, thereby improving production efficiency and reducing material residue.

[0019] 2. In the present invention, the extension and retraction of the piston rod of the electric push rod can drive the corresponding sliding block to slide on the outer wall of the feed hopper, and then drive the rotation of the guide clamping rod, so as to adjust the opening and closing angle of the top cover, thereby realizing rapid feeding operation and shortening the operation time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is an overall three-dimensional diagram of the utility model;

[0021] Figure 2 It is a cross-sectional view of the utility model;

[0022] Figure 3 This is a schematic diagram of the internal structure of the utility model;

[0023] Figure 4 For the utility model Figure 2 Enlarged view of point A in the middle.

[0024] Legend: 1. High-voltage box; 2. Servo motor; 3. Feed hopper; 4. Top cover; 5. Electric push rod; 6. Guide rod; 7. Seal detection sensor; 8. Sleeve; 9. Cutting head; 10. Discharge port; 11. Rotating shaft; 12. Elastic scraper; 13. Fixed plate; 14. Fixed ring; 15. Gear; 16. Sliding block. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0026] Reference Figure 1-4A high-pressure homogenizing device for flavoring materials includes a high-pressure box 1, a main shaft is rotatably installed inside the high-pressure box 1, a sleeve 8 is fixedly connected to the outside of the main shaft at equal intervals, a cutter head 9 is fixedly connected to the outside of the sleeve 8 at equal intervals, a fixing plate 13 is fixedly connected to the top of the outer side of the main shaft, a rotating shaft 11 is rotatably installed inside the fixing plate 13, a gear 15 is fixedly connected to the top of the rotating shaft 11, a fixing ring 14 is fixedly connected to the inner wall of the high-pressure box 1, an inner wall of the fixing ring 14 is fixedly connected with internal teeth used in conjunction with the gear 15 at equal intervals, the teeth of the fixing ring 14 are meshed with the gear 15, and an elastic scraper 12 is fixedly connected to the bottom end of the outer side of the rotating shaft 11 at equal intervals. , through the rotation of the main shaft, the rotation of multiple sleeves 8 is driven, and the cutter head 9 rotates at high speed under the drive of the motor to perform high-pressure homogenization on the material to reduce material residue. At the same time, during the rotation of the main shaft, it will drive the rotation of the fixed plate 13, and then drive the elastic scraper 12 to rotate. At this time, the gear 15 above the rotating shaft 11 will roll on the teeth of the fixed ring 14, and then drive the elastic scraper 12 to rotate, thereby allowing the elastic scraper 12 to add a rotation function on the basis of its revolution, further improving the scraping effect of the elastic scraper 12 on the material adhering to the inner wall of the high-pressure box 1, thereby improving production efficiency and reducing material residue.

[0027] Reference Figure 4 The top of the high-pressure box 1 is fixedly connected to the feed hopper 3, and the top of the feed hopper 3 is provided with an adjusting mechanism, which includes sliding blocks 16 slidably connected to both sides of the feed hopper 3. Electric push rods 5 are fixedly installed on both sides of the feed hopper 3, and the piston rods of the electric push rods 5 are fixedly connected to the corresponding sliding blocks 16. The tops of the sliding blocks 16 are rotatably connected to the guide card rods 6. The top of the feed hopper 3 is rotatably connected to the top cover 4, and the top cover 4 is rotatably connected to the end of the guide card rod 6 away from the sliding block 16. The extension and contraction of the piston rod of the electric push rod 5 can drive the corresponding sliding block 16 to slide on the outer wall of the feed hopper 3, thereby driving the rotation of the guide card rod 6, so as to adjust the opening and closing angle of the top cover 4, thereby realizing fast feeding operation and shortening the operation time.

[0028] Reference Figure 2 A transmission mechanism is provided at the top of the high-voltage box 1, and the transmission mechanism includes a servo motor 2 fixedly mounted on the top of the high-voltage box 1. The output shaft of the servo motor 2 extends to the interior of the high-voltage box 1 and is fixedly connected to the main shaft. A detection mechanism is provided on the inner wall of the top cover 4, and the detection mechanism includes a sealing detection sensor 7 fixedly mounted on the inner wall of the top cover 4. The inner wall of the top cover 4 is fixedly connected with a sealing ring used in conjunction with the feed port of the feed hopper 3. The rotation of the output shaft of the servo motor 2 can drive the main shaft to rotate rapidly, and the sealing ring ensures the sealing of the top cover 4 and the cavity of the high-voltage box 1. The sealing detection sensor 7 is used to detect the sealing state to ensure the safety and environmental protection of the homogenization process.

[0029] Reference Figure 4 A limiting mechanism is provided on both sides of the feed hopper 3. The limiting mechanism includes limiting grooves on both sides of the feed hopper 3. The interior of the limiting grooves is slidably connected to limiting blocks, and the limiting blocks are fixedly connected to the corresponding sliding blocks 16. Through the coordinated use of the limiting blocks and the limiting grooves, the sliding blocks 16 can be limited to a certain extent, and the sliding blocks 16 can be made more stable during the movement.

[0030] Reference Figure 1 The bottom of the high-pressure box 1 is fixedly connected with supporting feet on all sides, a visualization window is provided inside the high-pressure box 1, and the bottom end of the high-pressure box 1 is fixedly connected with a discharge port 10. The visualization window is provided to facilitate the staff to observe the homogenization process of the flavor material and discharge the material through the discharge port 10.

[0031] Working principle: First, the servo motor 2 and the electric push rod 5 are controlled by the external control device to start. When the material needs to be homogenized, the piston rod of the electric push rod 5 is extended and retracted to drive the corresponding sliding block 16 to slide on the outer wall of the feed hopper 3, and then the guide card rod 6 is driven to rotate, so as to adjust the opening and closing angle of the top cover 4, so as to achieve rapid feeding operation. The rotation of the main shaft drives the rotation of multiple sleeves 8, and the cutter head 9 rotates at high speed under the drive of the motor to perform high-pressure homogenization on the material to reduce material residue. At the same time, the main shaft will drive the fixed plate during the rotation process. 13 rotates, which can drive the elastic scraper 12 to rotate. At this time, the gear 15 above the rotating shaft 11 rolls on the teeth of the fixed ring 14, and then drives the elastic scraper 12 to rotate, thereby allowing the elastic scraper 12 to increase the rotation function on the basis of revolution, further improving the scraping effect of the elastic scraper 12 on the material adhering to the inner wall of the high-pressure box 1, thereby improving production efficiency and reducing material residue. The setting of the sealing ring can ensure the sealing of the top cover 4 and the cavity of the high-pressure box 1, and the sealing detection sensor 7 is used to detect the sealing state to ensure the safety and environmental protection of the homogenization process.

[0032] The above are only preferred embodiments of the present application and are not intended to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. A high-pressure homogenizing device for flavoring materials, comprising a high-pressure box (1), characterized in that: The high-voltage housing (1) is internally rotatably mounted with a main shaft, the outer side of the main shaft is equidistantly fixedly connected with a sleeve (8), the outer side of the sleeve (8) is equidistantly fixedly connected with a cutter head (9), the outer top end of the main shaft is fixedly connected with a fixed plate (13), the inner side of the fixed plate (13) is internally rotatably mounted with a rotating shaft (11), the top end of the rotating shaft (11) is fixedly connected with a gear (15), the inner wall of the high-voltage housing (1) is fixedly connected with a fixing ring (14), the inner wall of the fixing ring (14) is equidistantly fixedly connected with internal teeth used in conjunction with the gear (15), the tooth portion of the fixing ring (14) is meshed with the gear (15), and the outer bottom end of the rotating shaft (11) is equidistantly fixedly connected with an elastic scraper (12).

2. The high-pressure homogenizing device for flavoring materials according to claim 1, characterized in that: The top of the high-pressure box (1) is fixedly connected to a feed hopper (3), and the top of the feed hopper (3) is provided with an adjustment mechanism, and the adjustment mechanism includes sliding blocks (16) slidably connected to both sides of the feed hopper (3), and electric push rods (5) are fixedly installed on both sides of the feed hopper (3), and the piston rods of the electric push rods (5) are fixedly connected to the corresponding sliding blocks (16), and the tops of the sliding blocks (16) are rotatably connected to the guide clamping rods (6), and the top of the feed hopper (3) is rotatably connected to the top cover (4), and the top cover (4) is rotatably connected to the end of the guide clamping rod (6) away from the sliding block (16).

3. The high-pressure homogenizing device for flavoring materials according to claim 1, characterized in that: A transmission mechanism is provided at the top of the high-voltage box (1), and the transmission mechanism comprises a servo motor (2) fixedly mounted on the top of the high-voltage box (1), and an output shaft of the servo motor (2) extends into the interior of the high-voltage box (1) and is fixedly connected to the main shaft.

4. The high-pressure homogenizing device for flavoring materials according to claim 2, characterized in that: The inner wall of the top cover (4) is provided with a detection mechanism, which includes a sealing detection sensor (7) fixedly mounted on the inner wall of the top cover (4), and a sealing ring fixedly connected to the inner wall of the top cover (4) for use with the feed port of the feed hopper (3).

5. The high-pressure homogenizing device for flavoring materials according to claim 2, characterized in that: A limiting mechanism is provided on both sides of the feed hopper (3), and the limiting mechanism comprises limiting grooves provided on both sides of the feed hopper (3), wherein the interiors of the limiting grooves are slidably connected to limiting blocks, and the limiting blocks are fixedly connected to corresponding sliding blocks (16).

6. The high-pressure homogenizing device for flavoring materials according to claim 1, characterized in that: Support legs are fixedly connected to the four sides of the bottom of the high-voltage box (1), a visualization window is provided inside the high-voltage box (1), and a discharge port (10) is fixedly connected to the bottom end of the high-voltage box (1).