Electromagnetic heating alkali boiling device

Abstract

The utility model relates to an electromagnetic heating alkali boiling device. The electromagnetic heating alkali boiling device comprises an alkali boiling pot, a support frame and a driving box, a driven shaft and a driving shaft which are coaxial extend outwards from two opposite sides of the alkali boiling pot; the driven shaft is rotationally connected with the top of the supporting frame. The driving shaft is in driving connection with the driving box; and an electromagnetic heating assembly is nested at the bottom of the alkali boiling pot. According to the utility model, the electromagnetic heating assembly is arranged at the bottom of the alkali boiling pot, so that the electromagnetic heating assembly can be effectively prevented from being damaged by dumped materials, and the device is small in occupied area and suitable for being arranged in a workshop with small occupied area.

Description

Technical Field

[0001] The utility model relates to the technical field of diamond alkali boiling equipment, in particular to an electromagnetic heating alkali boiling device. Background Art

[0002] The diamond caustic soda process is a method for purifying industrial diamonds. After magnetic separation, the diamond material is heated and caustic soda-processed for 120-300 minutes, then cooled to below 100°C for caustic soda washing (panning). The utility model patent, granted with authorization number CN217888873U, provides a caustic soda-processing device. This device features dual tracks for moving a caustic soda-processing pot assembly. The pot assembly holds the diamond material at one end of the dual tracks, caustic soda is processed in the middle, and dumped at the other end. An adjustable electric furnace, located in the middle of the dual tracks, provides heat for the caustic soda process. The caustic soda-processing device places material loading, caustic soda heating, and material dumping at separate locations to facilitate dumping and protect the adjustable furnace. If material loading, caustic soda heating, and material dumping are all located in the same place, diamond material below 100°C could fall onto the adjustable furnace, causing it to malfunction. However, the alkali boiling device requires additional land and is not suitable for scenarios where there is limited production land. Utility Model Content

[0003] The purpose of the utility model is to solve the above problems and provide an electromagnetic heating alkali boiling device.

[0004] The technical solution of the utility model is: an electromagnetic heating alkali boiling device, comprising an alkali boiling pot, a support frame, and a drive box; coaxial driven shafts and driving shafts extend outward from opposite sides of the alkali boiling pot; the driven shaft and the driving shaft together raise the alkali boiling pot; the driven shaft is rotatably connected to the top of the support frame; the driving shaft is drivingly connected to the drive box; the drive box applies torque to drive the alkali boiling pot to deflect, thereby realizing material dumping; an electromagnetic heating component is nested and installed at the bottom of the alkali boiling pot; the electromagnetic heating component provides a heat source for the alkali boiling pot to realize alkali boiling.

[0005] Preferably, a worm gear reducer and a drive motor are provided inside the drive box; the worm output end of the worm gear reducer is coaxially connected to the driving shaft; the worm output end of the worm gear reducer is coaxially fixed to the output shaft of the drive motor; the drive motor outputs torque, which is output to the driving shaft through the worm gear reducer to deflect the alkali boiling pot to dump the material; the worm gear reducer has a one-way transmission characteristic, which can enable the alkali boiling pot to stay at a certain tilt angle.

[0006] Furthermore, the drive box is provided with a bevel gear A and a bevel gear B which are rotatably connected to the drive box; the worm gear reducer has two connected worm output ends; one of the worm output ends is connected to the drive motor; the other worm output end is coaxially fixed to the bevel gear A; the bevel gear B and the bevel gear A are engaged with each other; the outward end of the bevel gear B is provided with a crank handle mounting hole; the crank handle can be installed through the crank handle mounting hole, and the torque is manually output to the worm gear reducer through the bevel gear B and the bevel gear A to drive the alkali boiling pot to deflect.

[0007] Furthermore, a side door is provided on the side of the drive box to facilitate the inspection and maintenance of the worm gear reducer, the drive motor, the bevel gear A and the bevel gear B, and also to facilitate the use of a crank handle to crank the bevel gear B.

[0008] Preferably, the mouth of the alkali boiling pot is provided with an eagle beak structure to facilitate pouring out the diamond material.

[0009] Preferably, a protective ring is provided at the bottom of the alkali boiling pot and is sleeved on the outside of the electromagnetic heating component to protect the electromagnetic heating component.

[0010] Preferably, the driven shaft is connected to the support frame through a seat bearing to reduce the resistance encountered by the driven shaft during rotation.

[0011] Preferably, the driving shaft is connected to the drive box through a bearing to reduce the resistance encountered by the driving shaft when rotating.

[0012] The beneficial effects of the utility model are as follows: the electromagnetic heating alkali boiling device of the utility model has the following advantages:

[0013] (1) The utility model sets the electromagnetic heating component at the bottom of the alkali boiling pot, which can effectively prevent the damage to the electromagnetic heating component caused by dumping materials, but it occupies a small area and is suitable for the layout of a small workshop;

[0014] (2) The present invention adopts two switchable flipping modes: manual and automatic. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional diagram of an electromagnetic heating alkali boiling device of the utility model;

[0016] Figure 2 yes Figure 1 A side partial cross-sectional view of

[0017] Figure 3 yes Figure 2 AA cross-sectional view;

[0018] Figure 4 yes Figure 2 BB cross-sectional view;

[0019] In the figure: 1. Alkali boiling pot, 11. Driven shaft, 111. Bearing with seat, 12. Driving shaft, 121. Bearing, 13. Electromagnetic heating assembly, 14. Eagle beak structure, 15. Protective ring, 2. Support frame, 3. Drive box, 31. Worm gear reducer, 32. Drive motor, 33. Bevel gear A, 34. Bevel gear B, 341. Crank handle mounting hole, 35. Side door. DETAILED DESCRIPTION

[0020] Example 1: See Figure 1-4 An electromagnetic heating alkali boiling device includes an alkali boiling pot 1, a support frame 2, and a drive box 3. Coaxial driven shafts 11 and driving shafts 12 extend outward from opposite sides of the alkali boiling pot 1. The driven shafts 11 and driving shafts 12 together support the alkali boiling pot 1. The driven shaft 11 is rotatably connected to the top of the support frame 2. The driving shaft 12 is drivingly connected to the drive box 3. The drive box 3 applies torque to drive the alkali boiling pot 1 to deflect, thereby dumping the material. An electromagnetic heating component 13 is nested and installed at the bottom of the alkali boiling pot 1. The electromagnetic heating component 13 provides a heat source for the alkali boiling pot 1 to achieve alkali boiling. The electromagnetic heating component 13 in this embodiment is basically the same as the electromagnetic heating device in the patent with authorization announcement number CN204291435U, and the principles are similar. Therefore, this embodiment does not further describe the electromagnetic heating component 13.

[0021] Compared with the prior art, the present invention sets the electromagnetic heating component 13 at the bottom of the alkali boiling pot 1, which can effectively prevent the damage to the electromagnetic heating component 13 caused by dumping materials, but occupies a small area and is suitable for workshop layout with small area.

[0022] A worm gear reducer 31 and a drive motor 32 are provided inside the drive box 3; the worm output end of the worm gear reducer 31 is coaxially connected to the driving shaft 12; the worm output end of the worm gear reducer 31 is coaxially fixedly connected to the output shaft of the drive motor 32; the drive motor 32 outputs torque, which is output to the driving shaft 12 through the worm gear reducer 31, so as to deflect the alkali boiling pot 1 to dump the material; the worm gear reducer 31 has a one-way transmission characteristic, which can enable the alkali boiling pot 1 to stay at a certain tilt angle.

[0023] The drive box 3 is further provided with a bevel gear A 33 and a bevel gear B 34 which are rotatably connected to the drive box 3; the worm gear reducer 31 has two connected worm output ends; one of the worm output ends is connected to the drive motor 32; the other worm output end is coaxially fixed to the bevel gear A 33; the bevel gear B 34 and the bevel gear A 33 are engaged with each other; the outward end of the bevel gear B 34 is provided with a crank handle mounting hole 341; a crank handle can be installed through the crank handle mounting hole 341, and torque can be manually output to the worm gear reducer 31 through the bevel gear B 34 and the bevel gear A 33 to drive the alkali boiling pot 1 to deflect.

[0024] A side door 35 is provided on the side of the drive box 3 to facilitate the inspection and maintenance of the worm gear reducer 31, the drive motor 32, the bevel gear A 33, and the bevel gear B 34, and also to facilitate the use of a crank handle to crank the bevel gear B 34.

[0025] The alkali boiling pot 1 is provided with an eagle beak structure 14 at its mouth to facilitate pouring out the diamond material.

[0026] A protective ring 15 is provided at the bottom of the alkali boiling pot 1 and is sleeved on the outside of the electromagnetic heating component 13 to protect the electromagnetic heating component 13.

[0027] The working principle of this embodiment is as follows: the driven shaft 11 and the driving shaft 12 work together to raise the alkali boiling pot 1; the drive box 3 applies torque, driving the alkali boiling pot 1 to deflect and dump the material; and the electromagnetic heating assembly 13 provides a heat source for the alkali boiling pot 1, thereby achieving alkali boiling. The electromagnetic heating assembly 13 is located at the bottom of the alkali boiling pot 1, effectively preventing damage to the electromagnetic heating assembly 13 from dumped material. While occupying a small area, it is suitable for workshop layouts with limited space.

[0028] Embodiment 2: Embodiment 2 is basically the same as Embodiment 1, and the similarities are not repeated here. The difference is that the driven shaft 11 is connected to the support frame 2 through a seat bearing 111, which reduces the resistance encountered by the driven shaft 11 when rotating.

[0029] The driving shaft 12 is connected to the driving box 3 via a bearing 121 , which reduces the resistance encountered by the driving shaft 12 during rotation.

Claims

1. An electromagnetic heating alkali boiling device, comprising an alkali boiling pot, a support frame, and a drive box; a coaxial driven shaft and a driving shaft extend outward from opposite sides of the alkali boiling pot; the driven shaft is rotatably connected to the top of the support frame; the driving shaft is drivingly connected to the drive box; characterized in that: An electromagnetic heating component is nested and installed at the bottom of the alkali boiling pot.

2. The electromagnetic heating alkali boiling device according to claim 1, characterized in that: A worm gear reducer and a drive motor are arranged inside the drive box; the worm output end of the worm gear reducer is coaxially connected to the driving shaft; and the worm output end of the worm gear reducer is coaxially fixedly connected to the output shaft of the drive motor.

3. The electromagnetic heating alkali boiling device according to claim 2, characterized in that: The drive box is also provided with a bevel gear A and a bevel gear B which are rotatably connected to the drive box; the worm gear reducer has two connected worm output ends; one of the worm output ends is connected to the drive motor; the other worm output end is coaxially fixed to the bevel gear A; the bevel gear B and the bevel gear A are meshed with each other; the outward end of the bevel gear B is provided with a crank handle mounting hole.

4. The electromagnetic heating alkali boiling device according to claim 3, characterized in that: There is a side door on the side of the drive box.

5. The electromagnetic heating alkali boiling device according to claim 1, characterized in that: The mouth of the alkali boiling pot is provided with an eagle beak structure.

6. The electromagnetic heating alkali boiling device according to claim 1, characterized in that: A protective ring which is sleeved on the electromagnetic heating component is provided at the bottom of the alkali boiling pot.

7. The electromagnetic heating alkali boiling device according to claim 1, characterized in that: The driven shaft is connected to the support frame through a seat bearing.

8. The electromagnetic heating alkali boiling device according to claim 1, characterized in that: The driving shaft is connected to the drive box through bearings.

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