Surface spraying device for steel cylinder production
By designing a spraying device for steel cylinder production with a bottle clamping and rotation drive mechanism, the problems of looseness and spray gun entanglement during cylinder spraying are solved, stable clamping and uniform spraying are achieved, and spraying efficiency and quality are improved.
Patent Information
- Application Number
- CN202422563184.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In the prior art, during the spraying process of gas cylinders, there are problems such as the danger of the cylinders becoming loose on the bracket, and the spray gun being entangled, which affects the spraying quality and reduces the efficiency.
A surface spraying device for steel cylinder production is designed, which includes a bottle clamping mechanism, a rotary drive mechanism and a spraying mechanism. The steel cylinder is fixed by the clamping mechanism, the rotary drive mechanism drives the steel cylinder to rotate, and the spraying mechanism realizes uniform spraying.
It achieves stable clamping of the cylinder and uniform spraying, avoids entanglement of the spray gun, and improves spraying efficiency and quality.
Smart Images

Figure CN223381836U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas cylinder spraying, in particular to a surface spraying device for cylinder production. Background Art
[0002] Gas cylinders are used to store some high-purity gases. In order to increase their service life and facilitate identification by staff, anti-rust paint or inspection marks are usually sprayed on their surfaces during the production and processing of gas cylinders.
[0003] Most existing solutions involve manual spraying by operators holding spray guns, which has the following defects in actual operation:
[0004] 1) During the paint spraying process, workers spray around the cylinders. They use handheld spray guns to spray the cylinders on the brackets. Due to the different sizes of the cylinders, the cylinders are prone to loosening on the brackets, requiring manual assistance, which is more dangerous.
[0005] 2) To ensure uniform spraying, workers need to spray around the cylinder. The workers hold the spray gun while spraying around the cylinder. The nozzle connected to the spray gun is prone to entanglement, which affects the spraying work of the cylinder.
[0006] 3) Manual spraying has high labor intensity, low spraying efficiency and difficult to guarantee spraying quality. Utility Model Content
[0007] In order to overcome the above-mentioned defects of the prior art, the inventors have conducted in-depth research and completed the present utility model after paying a lot of creative work.
[0008] Specifically, the technical problem to be solved by the present invention is: to provide a surface spraying device for steel cylinder production, so as to solve the problem that the current workers use handheld spray guns to spray the steel cylinders on the bracket. Due to the different sizes of the steel cylinders, the steel cylinders are prone to loosening on the bracket and require manual assistance, which is relatively dangerous. In order to ensure the uniformity of the spraying, the workers are required to spray around the steel cylinders. The workers hold the spray gun while spraying around the steel cylinders. The nozzle connected to the spray gun is prone to entanglement, which affects the spraying work of the steel cylinders.
[0009] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0010] A surface spraying device for steel cylinder production includes a box body, a bottle clamping mechanism for limiting and clamping the steel cylinder is provided at the bottom of the box body, a rotary drive mechanism for driving the steel cylinder to rotate is provided at the top of the box body, and a spraying mechanism is further provided in the box body, the spraying mechanism being located between the bottle clamping mechanism and the rotary drive mechanism;
[0011] The bottle clamping mechanism includes a bearing platform fixedly mounted on the bottom of the box body, a threaded shaft is rotatably mounted on the bottom of the bearing platform, a first motor is fixedly mounted on the bottom of the box body, an output shaft of the first motor is transmission-connected to an end of the threaded shaft away from the bearing platform, a transmission ring is threadedly connected to the threaded shaft, a clamping block is provided on the bearing platform, the clamping blocks are distributed in an annular array around the transmission ring, the clamping blocks are hinged to the outside of the transmission ring through a connecting rod, and a pulley is provided on the end of the clamping block away from the connecting rod;
[0012] The spraying mechanism includes a spray gun fixedly installed on the inner side of the box body, and atomizing nozzles are arranged and distributed on one side of the spray gun close to the supporting platform, and the atomizing nozzles are all located above the supporting platform.
[0013] As an improved technical solution, a bracket is fixedly installed on the inner side of the box body, and the supporting platform is fixedly installed on the bottom of the box body through the bracket.
[0014] As an improved technical solution, the clamping block is L-shaped, the pulley is rotatably mounted on the top of the clamping block, the pulley corresponds to the clamping block one by one and both are located above the supporting platform.
[0015] As an improved technical solution, the rotary drive mechanism includes a second motor fixedly mounted on the top of the box body, the output shaft of the second motor passes through the box body and is connected to a guide rail, the inner side of the guide rail is movably connected to a top pressure block, and the end of the guide rail away from the second motor passes through the entire top pressure block.
[0016] As an improved technical solution, the guide rail is threadably connected to the top pressure block via a screw rod, a suction cup is fixedly installed on the side of the top pressure block away from the guide rail, and the suction cup is located between the top pressure block and the supporting platform.
[0017] As an improved technical solution, a paint spray box and a liquid pump are fixedly installed on the top of the box body, and the paint spray box is connected to the liquid pump through a pipe. A liquid guide tube is provided between the liquid pump and the spray gun, and the two ends of the liquid guide tube are respectively connected to the liquid pump and the spray gun.
[0018] After adopting the above technical solution, the beneficial effects of the utility model are:
[0019] 1. In the present invention, the angle of the connecting rod connected by the transmission ring changes, and the corresponding clamping block is pulled on the clamping strip in the groove of the supporting platform, and is retracted inward with the center of the supporting platform as the center, and the gas cylinders of different sizes are restricted on the supporting platform by the mutual approach between the pulleys.
[0020] 2. In the present invention, when the guide rail and the top pressure block are driven to rotate synchronously by the output shaft of the second motor, the gas cylinder on the supporting platform can be restricted by the pulley and rotate synchronously with the disk in the supporting platform, thereby eliminating the need for workers to rotate around the gas cylinder and avoiding entanglement of the nozzle.
[0021] 3. The utility model uses a liquid pump to extract the paint from the paint spray box, and after transporting it through the liquid guide tube, it is atomized and sprayed out through the atomizing nozzle on the spray gun to spray the gas cylinder rotating on the disc in the support platform. Compared with manual operation, the spraying is more uniform and comprehensive. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:
[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of the surface spraying device for steel cylinder production according to the utility model.
[0024] Figure 2 This is a schematic diagram of the related structures of the supporting platform and clamping block of the surface spraying device for steel cylinder production of the utility model.
[0025] Figure 3 This is a schematic diagram of the related structures of the transmission ring and clamping block of the surface spraying device for steel cylinder production of the utility model.
[0026] Figure 4 This is a schematic diagram of the related structures of the guide rail and top pressure block of the surface spraying device for steel cylinder production of the utility model.
[0027] Figure 5 This is a schematic diagram of the related structures of the paint spray box and sprayer of the surface spraying device for steel cylinder production of the utility model.
[0028] Description of reference numerals:
[0029] 1. Box body; 2. Bracket; 3. Loading platform; 4. Threaded shaft; 5. First motor; 6. Transmission ring; 7. Clamping block; 8. Connecting rod; 9. Pulley; 10. Second motor; 11. Guide rail; 12. Pressing block; 13. Screw; 14. Suction cup; 15. Spray gun; 16. Atomizing nozzle; 17. Paint spray box; 18. Liquid pump; 19. Liquid guide tube. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0032] At the same time, the meaning of "and / or" or "and / or" appearing in the full text includes three options. Taking "A and / or B" as an example, it includes option A, or option B, or an option in which both A and B are satisfied.
[0033] In addition, in this utility model, the descriptions of "first" and "second" are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features specified as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this utility model.
[0034] like Figures 1 to 5 As shown together, this embodiment provides a surface spraying device for steel cylinder production, which includes a box body 1. The bottom of the box body 1 is provided with a bottle clamping mechanism for achieving limited clamping of the steel cylinder. The top of the box body 1 is provided with a rotary drive mechanism for driving the steel cylinder to rotate. The box body 1 is also provided with a spraying mechanism, which is located between the bottle clamping mechanism and the rotary drive mechanism.
[0035] The bottle body clamping mechanism includes a bearing platform 3 fixedly mounted on the bottom of the box body 1, a threaded shaft 4 is rotatably mounted on the bottom of the bearing platform 3, a first motor 5 is fixedly mounted on the bottom of the box body 1, and the output shaft of the first motor 5 is transmission-connected to the end of the threaded shaft 4 away from the bearing platform 3, a transmission ring 6 is threadedly connected to the threaded shaft 4, a clamping block 7 is provided on the bearing platform 3, and the clamping block 7 is distributed in a ring array around the transmission ring 6. The clamping block 7 is hinged to the outside of the transmission ring 6 through a connecting rod 8, and a pulley 9 is provided on the end of the clamping block 7 away from the connecting rod 8. The spraying mechanism includes a spray gun 15 fixedly mounted on the inside of the box body 1, and the spray gun 15 is arranged in a circle on the side close to the bearing platform 3. There are atomizing nozzles 16, which are all located above the supporting platform 3. The threaded shaft 4 passes through the entire transmission ring 6, and the inner side of the transmission ring 6 is provided with a thread that is compatible with the threaded shaft 4. The transmission ring 6 is connected to the clamping block 7 through a connecting rod 8. The threaded shaft 4 rotates, and the threaded transmission ring 6 moves along the axial direction of the threaded shaft 4. In the process of movement, the connecting rod 8 pulls the 7 corresponding to the connecting rod 8 to retract inward with the center of the supporting platform 3 as the center, and the pulleys 9 are close to each other to limit the gas cylinders of different sizes on the supporting platform 3, and the atomizing nozzle 16 on the spray gun 15 is used to spray the cylinders.
[0036] A bracket 2 is fixedly installed on the inner side of the box body 1, and the supporting platform 3 is fixedly installed on the bottom of the box body 1 through the bracket 2. A disc that rotates synchronously with the gas cylinder is installed on the inner side of the supporting platform 3 to avoid friction between the bottom and the supporting platform 3 when the gas cylinder rotates, and a groove corresponding to and adapted to the clamping block 7 is opened on the supporting platform 3, and a card strip is provided in the groove. When the clamping block moves on the card strip, it can not only move toward the center of the supporting platform 3 along the axial direction of the card strip, but also the height can be changed to a certain extent without leaving the supporting platform 3, so as to adapt to the downward pulling force generated by the pulling of the connecting rod 8, or a roller group is provided on the card strip to offset the downward pulling force, so that the clamping block 7 can move on the supporting platform 3.
[0037] The clamping block 7 is L-shaped, and the pulley 9 is rotatably installed on the top of the clamping block 7. The pulley 9 corresponds to the clamping block 7 one by one and is both located above the supporting platform 3. The pulley 9 can ensure that the gas cylinder can rotate on the supporting platform 3 without being tilted on the supporting platform 3.
[0038] The rotary drive mechanism includes a second motor 10 fixedly mounted on the top of the box body 1. The output shaft of the second motor 10 passes through the box body 1 and is connected to a guide rail 11. The inner side of the guide rail 11 is movably connected to a top pressure block 12, and the end of the guide rail 11 away from the second motor 10 passes through the entire top pressure block 12. The output shaft of the second motor 10 can drive the guide rail 11 to rotate and make the plugged top pressure block 12 rotate synchronously.
[0039] The guide rail 11 is threadedly connected to the top pressure block 12 through a screw rod 13. A suction cup 14 is fixedly installed on the side of the top pressure block 12 away from the guide rail 11, and the suction cup 14 is located between the top pressure block 12 and the supporting platform 3. The screw rod 13 runs through the entire top pressure block 12, and a thread corresponding to the screw rod 13 is opened on the inner side. When the screw rod 13 rotates, it moves along the guide rail 11, so that the suction cup 14 is fixed on the top of the gas cylinder, thereby driving the gas cylinder to rotate on the supporting platform 3 when the output shaft of the second motor 10 rotates.
[0040] A paint spray box 17 and a liquid pump 18 are fixedly installed on the top of the box body 1, and the paint spray box 17 is connected to the liquid pump 18 through a pipeline. A liquid guide tube 19 is provided between the liquid pump 18 and the spray gun 15. The two ends of the liquid guide tube 19 are respectively connected to the liquid pump 18 and the spray gun 15. The liquid pump 18 can extract the paint in the paint spray box 17 through the pipeline, and after being transported through the liquid guide tube 19, the rotating gas cylinder is sprayed through the spray gun 15.
[0041] When in use, the gas cylinder is placed in the box body 1 so that the bottom of the gas cylinder is located on the top of the rotatable disc in the support platform 3, and the threaded shaft 4 is taken out by the output shaft of the first motor 5 to rotate, so that the transmission ring 6 connected with the thread moves along the axial direction of the threaded shaft 4, and drives the angle of the connecting rod 8 connected with the transmission ring 6 to change, pulls the corresponding clamping block 7 on the clamping strip in the groove of the support platform 3, and retracts inward with the center of the circle of the support platform 3 as the center, and restricts gas cylinders of different sizes on the support platform 3 by the mutual approach between the pulleys 9. In this process, by rotating the screw rod 13, the threaded top pressure block 12 moves along the guide rail 11 and fixes the suction cup 14 on the top of the gas cylinder, so that when the output shaft of the second motor 10 drives the guide rail 11 and the top pressure block 12 to rotate synchronously, the gas cylinder on the supporting platform 3 can be more synchronously rotated with the disc in the supporting platform 3 under the restriction of the pulley 9, so that there is no need for workers to rotate around the gas cylinder, avoiding the entanglement of the spray pipe. At the same time, the paint in the paint spray box 17 is extracted by the liquid pump 18, and after being transported through the liquid guide pipe 19, it is atomized and sprayed through the atomizing nozzle 16 on the spray gun 15 to spray the gas cylinder rotating on the disc in the supporting platform 3, so that the spraying is more uniform and comprehensive than manual operation.
[0042] It should be understood that these embodiments are intended only to illustrate the present invention and are not intended to limit the scope of protection of the present invention. In addition, it should be understood that after reading the technical content of the present invention, those skilled in the art may make various changes, modifications and / or variations to the present invention, and all such equivalent forms also fall within the scope of protection defined by the appended claims of this application.
Claims
1. A surface spraying device for steel cylinder production, characterized by: The box body (1) comprises a bottle clamping mechanism for achieving limited clamping of a steel cylinder at the bottom of the box body (1), a rotary drive mechanism for driving the steel cylinder to rotate at the top of the box body (1), and a spraying mechanism located between the bottle clamping mechanism and the rotary drive mechanism. The bottle body clamping mechanism includes a supporting platform (3) fixedly mounted on the bottom of the box body (1), a threaded shaft (4) is rotatably mounted on the bottom of the supporting platform (3), a first motor (5) is fixedly mounted on the bottom of the box body (1), an output shaft of the first motor (5) is transmission-connected to an end of the threaded shaft (4) away from the supporting platform (3), a transmission ring (6) is threadedly connected to the threaded shaft (4), a clamping block (7) is provided on the supporting platform (3), the clamping blocks (7) are distributed in a ring array around the transmission ring (6), the clamping blocks (7) are hinged to the outside of the transmission ring (6) through a connecting rod (8), and a pulley (9) is provided on the end of the clamping block (7) away from the connecting rod (8); The spraying mechanism comprises a spray gun (15) fixedly mounted on the inner side of the box body (1), and atomizing nozzles (16) are arranged and distributed on one side of the spray gun (15) close to the supporting platform (3), and the atomizing nozzles (16) are all located above the supporting platform (3).
2. The surface spraying device for steel cylinder production according to claim 1, characterized in that: A bracket (2) is fixedly mounted on the inner side of the box body (1), and the supporting platform (3) is fixedly mounted on the bottom of the box body (1) via the bracket (2).
3. The surface spraying device for steel cylinder production according to claim 2, characterized in that: The clamping block (7) is L-shaped, and the pulley (9) is rotatably mounted on the top of the clamping block (7). The pulley (9) corresponds to the clamping block (7) one by one and is both located above the supporting platform (3).
4. The surface spraying device for steel cylinder production according to claim 1, characterized in that: The rotary drive mechanism comprises a second motor (10) fixedly mounted on the top of the box body (1); an output shaft of the second motor (10) passes through the box body (1) and is connected to a guide rail (11); an inner side of the guide rail (11) is movably connected to a top pressure block (12); and an end of the guide rail (11) away from the second motor (10) passes through the entire top pressure block (12).
5. The surface spraying device for steel cylinder production according to claim 4, characterized in that: The guide rail (11) is threadably connected to the top pressure block (12) via a screw rod (13); a suction cup (14) is fixedly mounted on a side of the top pressure block (12) away from the guide rail (11), and the suction cup (14) is located between the top pressure block (12) and the supporting platform (3).
6. The surface spraying device for steel cylinder production according to claim 1, characterized in that: A paint spray box (17) and a liquid pump (18) are fixedly installed on the top of the box body (1), and the paint spray box (17) is connected to the liquid pump (18) through a pipeline. A liquid guide tube (19) is provided between the liquid pump (18) and the spray gun (15), and the two ends of the liquid guide tube (19) are respectively connected to the liquid pump (18) and the spray gun (15).