Opposite spraying type railway dust suppression spraying device

By introducing an adjustment mechanism into the counter-spray dust suppression spraying device, the problem of spraying dead angles caused by fixed spraying angles was solved, effective coverage of coal surfaces at different heights was achieved, and the dust suppression effect was improved.

CN223381864UActive Publication Date: 2025-09-26SHANDONG HAOCHUAN ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422542039.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-26
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The existing dual-spray dust suppression spraying device has a fixed spraying angle and cannot effectively cover coal surfaces at different heights, resulting in the appearance of spraying dead angles.

Method used

The adjustment mechanism includes a limit unit and a transmission unit. The angle of the spray box is adjusted through the cooperation of the limit rod and the stop rod. The transmission gear system is used to synchronously drive the two spray boxes to rotate to ensure consistent spraying angles.

Benefits of technology

It achieves full coverage of the coal surface at different loading heights, avoids spraying dead angles, and improves dust suppression effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an opposite spraying type railway dust suppression spraying device, which relates to the field of railway dust suppression and comprises a vertical rod, a spraying box for spraying a dust suppressant is rotatably connected to the outer wall of the vertical rod, and an adjusting mechanism is arranged on the vertical rod and the spraying box; the adjusting mechanism comprises a limiting unit and a transmission unit; the limiting unit is used for limiting the rotation angle of the spraying box; the transmission unit is used for synchronously driving the two spraying boxes to rotate synchronously. According to the dust suppression device, by arranging the adjusting mechanism, when dust suppression operation needs to be conducted on a high position, butt joint of the limiting rod and the limiting groove can be relieved by applying outward pulling force to the limiting rod, the abutting rod can vertically move along the outer wall of the vertical rod, the abutting rod moves upwards to apply pushing force for upward rotation to the spraying box, and dust suppression operation is conducted on the high position. Meanwhile, the other spraying box is synchronously driven to rotate through the transmission rod, so that the spraying angles of the two spraying boxes are consistent, and the dust raising liquid sprayed out of the spraying boxes fully covers the surfaces of coal with different loading heights.
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Description

Technical Field

[0001] The utility model relates to the field of railway dust suppression, in particular to a counter-spraying railway dust suppression spraying device. Background Art

[0002] Railway transportation is one of the important modes of transportation in my country. During the transportation of coal, the relative movement of airflow and wind can easily cause coal dust to fly everywhere, which not only wastes coal resources but also causes great pollution to the environment along the railway. Therefore, dust suppressants are sprayed on the upper layer of coal during coal transportation.

[0003] Dust suppressants are composed of a new type of multifunctional high molecular polymer. The cross-linked molecules in the polymer form a network structure, and there are various ion groups between the molecules. Due to the high charge density, it has a strong affinity with the ions, and can quickly capture and firmly adsorb particulate dust through coagulation and adhesion. After drying, it can solidify into a film on the dust surface, so it has a strong dust suppression and dust prevention effect.

[0004] There are many types of dust suppression spraying equipment in the prior art. Among them, there is a pair-spraying dust suppression spraying device, which is generally fixed on both sides of the railway with a fixed spraying angle. During actual coal loading, the coal is located at different heights inside the carriage. At this time, when the fixed spraying angle is used to spray coal surfaces at different heights, there will be a spraying dead angle. For example: the initial setting state of the spraying angle is to spray the coal surface flush with the height of the carriage. If the middle height of the coal loading is higher than the height of the carriage, there will be a gap between the two spraying areas and the contact position of the coal, resulting in a spraying dead angle. Based on this, the utility model proposes a pair-spraying railway dust suppression spraying device to increase the spraying angle and improve the spraying range. Utility Model Content

[0005] The purpose of the utility model is to provide a railway dust suppression spraying device in order to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned object, the present utility model provides the following technical solution: a pair-spraying railway dust suppression spraying device, comprising a vertical pole, the outer wall of which is rotatably connected to a spray box for spraying dust suppressant, and an adjustment mechanism provided on the vertical pole and the spray box;

[0007] The adjustment mechanism includes a limiting unit and a transmission unit;

[0008] The limiting unit is used to provide a limit for the rotation angle of the spray box;

[0009] The transmission unit is used to synchronously drive the two spray boxes to rotate synchronously.

[0010] As a further solution of the present invention: the limiting unit includes a stop rod, a limiting rod, a limiting groove, and a guide groove;

[0011] The push rod is vertically slidably mounted on the outer wall of the vertical rod, and the push rod is used to provide thrust for the rotation of the spray box;

[0012] The limiting rod is axially slidably installed inside the stop rod and extends to the inner wall of the limiting groove. The limiting rod is used to cooperate with the limiting groove to limit the height of the stop rod;

[0013] The limiting groove is provided on the outer wall of the vertical rod, and the limiting groove is used to provide space for inserting the limiting rod;

[0014] The guide groove is opened at the bottom of the spray box, and is used to provide guidance for the rotation of the spray box.

[0015] As a further solution of the present invention: the transmission unit includes a first gear, a second gear, and a transmission rod;

[0016] The first gear is fixed to the outer wall of the shaft connecting the spray box and the vertical rod, and the first gear is used to provide the second gear with rotational thrust;

[0017] The second gear is rotatably mounted on the outer wall of the vertical rod, and the second gear is used to drive one end of the transmission rod to rotate circumferentially;

[0018] The transmission rod is eccentrically connected to the outer wall of the second gear, and the transmission rod is used to synchronously drive another second gear to rotate.

[0019] As a further solution of the present invention: the number of the second gears is two, and the two second gears are symmetrically distributed on the outer walls of the two vertical poles.

[0020] As a further solution of the present invention: the end of the transmission rod is eccentrically connected to the outer walls of the two second gears, and the distances between the two ends of the transmission rod and the axis of the second gears are the same.

[0021] As a further solution of the present invention: the bottom of the guide groove is inclined, the outer wall of the vertical rod is formed with a slide groove for the spray box to rotate, the outer wall of the spray box is fixed with a positioning rod extending into the inside of the slide groove, the slide groove is arc-shaped, and the axis of the slide groove is the same as the rotation axis of the first gear.

[0022] As a further solution of the present invention: there are multiple limit grooves, and the multiple limit grooves are evenly distributed vertically on the outer wall of the vertical pole.

[0023] Compared with the prior art, the beneficial effects of the present invention are:

[0024] By setting up an adjustment mechanism, when dust suppression operation needs to be performed at a higher position, the limit rod and the limit groove can be released from the connection by giving the limit rod an outward pulling force, so that the push rod can move vertically along the outer wall of the vertical rod, and the push rod moves upward to give the spray box an upward rotation thrust. At the same time, the other spray box is synchronously driven to rotate by the transmission rod, so that the spraying angles of the two spray boxes are consistent, so that the dust-suppressing liquid sprayed by the spray box can fully cover the coal surface at different loading heights. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural diagram of the utility model;

[0026] Figure 2 This is a schematic diagram of the installation structure of the limit slot and the limit rod of the utility model;

[0027] Figure 3 This is a schematic diagram of the installation structure of the spray box of the present utility model.

[0028] In the figure: 1, vertical pole; 2, spray box; 3, adjustment mechanism; 301, stop rod; 302, limit rod; 303, limit groove; 304, guide groove; 305, first gear; 306, second gear; 307, transmission rod. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] See also Figure 1-Figure 3 In an embodiment of the utility model, a spraying device for railway dust suppression includes a vertical pole 1, a spray box 2 for spraying dust suppressant is rotatably connected to the outer wall of the vertical pole 1, and an adjustment mechanism 3 is provided on the vertical pole 1 and the spray box 2;

[0031] The adjustment mechanism 3 includes a limiting unit and a transmission unit;

[0032] The limiting unit is used to provide a limit for the rotation angle of the spray box 2;

[0033] The transmission unit is used to synchronously drive the two spray boxes 2 to rotate synchronously;

[0034] The limiting unit includes a stop rod 301, a limiting rod 302, a limiting groove 303, and a guide groove 304;

[0035] The support rod 301 is vertically slidably mounted on the outer wall of the vertical rod 1, and the support rod 301 is used to provide thrust for the rotation of the spray box 2;

[0036] The limiting rod 302 is axially slidably installed inside the stop rod 301 and extends to the inner wall of the limiting groove 303. The limiting rod 302 is used to cooperate with the limiting groove 303 to limit the height of the stop rod 301;

[0037] The limiting groove 303 is provided on the outer wall of the vertical rod 1, and the limiting groove 303 is used to provide space for the insertion of the limiting rod 302;

[0038] The guide groove 304 is provided at the bottom of the spray box 2 and is used to provide a guide for the rotation of the spray box 2;

[0039] The transmission unit includes a first gear 305, a second gear 306, and a transmission rod 307;

[0040] The first gear 305 is fixed to the outer wall of the shaft connecting the spray box 2 and the vertical rod 1 for rotation. The first gear 305 is used to provide the second gear 306 with rotational thrust.

[0041] The second gear 306 is rotatably mounted on the outer wall of the vertical pole 1, and the second gear 306 is used to drive one end of the transmission rod 307 to rotate circumferentially;

[0042] The transmission rod 307 is eccentrically connected to the outer wall of the second gear 306, and the transmission rod 307 is used to synchronously drive the other second gear 306 to rotate.

[0043] In this embodiment: when it is necessary to perform dust suppression operations on coal at different loading heights, the limiting rod 302 can be pulled outward by applying an outward pulling force to the limiting rod 302, and the limited rod 302 under force will move out from the inside of a limiting groove 303. The moved limited rod 302 will no longer provide support for the vertical movement of the supporting rod 301. By applying an upward thrust to the limiting rod 302, the supporting rod 301 is simultaneously driven to move upward, so that the guide groove 304 contacted by the end of the supporting rod 301 is synchronously stressed and a rotation thrust is applied to the spray box 2, so that the spray box 2 rotates upward with the first gear 305 as the axis. The upward rotating spray box 2 synchronously drives the first gear 305 fixed to the outer wall of the shaft to rotate, and applies a rotation thrust to the second gear 306 through the first gear 305, so that the outer wall of the second gear 306 rotates eccentrically with the end of a transmission rod 307 connected to the second gear 306 is a circumferential movement centered on the axis of the transmission rod 307, so the second gear 306 of the other eccentrically connected transmission rod 307 will also rotate under the action of the transmission rod 307, so that the two second gears 306 and the first gear 305 rotate synchronously, then the other spray box 2 will also swing with the rotation of the other first gear 305, and the two spray boxes 2 rotate at the same angle and rotate in opposite directions to make the spraying angle consistent, so that the purpose of quickly adjusting the angle of the spray box 2 can be achieved, so that the dust liquid sprayed by the spray box 2 can fully cover the surface of the coal at different loading heights (it should be noted that: the two spray boxes 2 are each equipped with a plurality of vertically distributed nozzles at one end close to each other, and the nozzles are connected to the dust liquid storage tank through pipes and a delivery pump. This structure is a conventional structure in the prior art, so it is not elaborated).

[0044] Please refer to Figure 1-Figure 3 , the number of second gears 306 is provided with two, and the two second gears 306 are symmetrically distributed on the outer walls of the two uprights 1, the end of the transmission rod 307 is eccentrically connected to the outer walls of the two second gears 306, and the two ends of the transmission rod 307 are at the same distance from the axis of the second gear 306, the bottom of the guide groove 304 is in an inclined state, and the outer wall of the upright 1 is formed with a slide for rotating the spray box 2, and the outer wall of the spray box 2 is fixed with a positioning rod extending to the inside of the slide, the slide is in an arc-shaped state, and the axis of the slide is the same as the rotation axis of the first gear 305, and the number of limiting grooves 303 is provided, and the multiple limiting grooves 303 are vertically evenly distributed on the outer wall of the upright 1.

[0045] In this embodiment, after the angle adjustment of the spray box 2 is completed, this structure can be used to apply a thrust to the limit rod 302 so that the limit rod 302 is aligned with a limit groove 303, thereby limiting the vertical movement of the limit rod 302, fixing the height of the stop rod 301, and maintaining the rotation angle of the spray box 2.

[0046] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A spraying device for railway dust suppression, comprising a vertical pole (1), wherein the outer wall of the vertical pole (1) is rotatably connected to a spray box (2) for spraying dust suppressant, characterized in that: An adjustment mechanism (3) provided on the upright pole (1) and the spray box (2); The regulating mechanism (3) comprises a limiting unit and a transmission unit; The limiting unit is used to provide a limit for the rotation angle of the spray box (2); The transmission unit is used to synchronously drive the two spray boxes (2) to rotate synchronously.

2. A railway dust suppression spraying device according to claim 1, characterized in that: The limiting unit comprises a stop rod (301), a limiting rod (302), a limiting groove (303), and a guide groove (304); The push rod (301) is vertically slidably mounted on the outer wall of the vertical rod (1), and the push rod (301) is used to provide thrust for the rotation of the spray box (2); The limiting rod (302) is axially slidably mounted inside the push rod (301) and extends to the inner wall of the limiting groove (303), and the limiting rod (302) is used to cooperate with the limiting groove (303) to limit the height of the push rod (301); The limiting groove (303) is provided on the outer wall of the vertical rod (1), and the limiting groove (303) is used to provide space for inserting the limiting rod (302); The guide groove (304) is opened at the bottom of the spray box (2), and the guide groove (304) is used to provide guidance for the rotation of the spray box (2).

3. A railway dust suppression spraying device according to claim 2, characterized in that: The transmission unit comprises a first gear (305), a second gear (306), and a transmission rod (307); The first gear (305) is fixed to the outer wall of the shaft that is rotatably connected to the spray box (2) and the vertical rod (1), and the first gear (305) is used to provide the second gear (306) with a rotational thrust; The second gear (306) is rotatably mounted on the outer wall of the vertical pole (1), and the second gear (306) is used to drive one end of the transmission rod (307) to rotate circumferentially; The transmission rod (307) is eccentrically connected to the outer wall of the second gear (306), and the transmission rod (307) is used to synchronously drive the other second gear (306) to rotate.

4. A railway dust suppression spraying device according to claim 3, characterized in that: The number of the second gears (306) is set to two, and the two second gears (306) are symmetrically distributed on the outer walls of the two upright poles (1).

5. The railway dust suppression spraying device according to claim 3, characterized in that: The ends of the transmission rod (307) are eccentrically connected to the outer walls of the two second gears (306), and the distances between the two ends of the transmission rod (307) and the axis of the second gears (306) are the same.

6. A railway dust suppression spraying device according to claim 3, characterized in that: The bottom of the guide groove (304) is in an inclined state, and the outer wall of the vertical rod (1) is formed with a slide groove for the spray box (2) to rotate. The outer wall of the spray box (2) is fixed with a positioning rod extending into the interior of the slide groove. The slide groove is in an arc-shaped state, and the axis of the slide groove is the same as the rotation axis of the first gear (305).

7. The railway dust suppression spraying device according to claim 2, characterized in that: There are a plurality of the limiting grooves (303), and the plurality of limiting grooves (303) are evenly distributed vertically on the outer wall of the vertical pole (1).