Jacquard device for non-woven fabric carpet production

Abstract

The utility model relates to the technical field of jacquard for carpet production, in particular to a jacquard device for non-woven fabric carpet production, which comprises a conveying frame, a conveying belt, a hot air pipe, a jacquard mechanism and a hair collecting mechanism are arranged on the conveying frame, the jacquard mechanism comprises a support frame and a jacquard roller, the support frame is mounted on the conveying frame, and the hair collecting mechanism is mounted on the support frame. A telescopic mechanism is arranged at the top end of the supporting frame, an adjusting plate is arranged at the output end of the telescopic mechanism, a glue storage box and two mounting frames are arranged on the adjusting plate, a glue roller is arranged between the two mounting frames, and the interior of the glue storage box communicates with the two ends of the glue roller; a fastening mechanism is arranged between the mounting frame and one end of the jacquard roller, the jacquard roller can be quickly assembled and disassembled through the unique design of the fastening mechanism, the time required for replacing jacquard patterns is greatly shortened, special tools are not needed, additional manpower support is not needed, and the labor intensity of workers is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of jacquard patterns for carpet production, in particular to a jacquard pattern device for non-woven carpet production. Background Art

[0002] As we all know, in the traditional non-woven carpet production process, changing the jacquard pattern requires removing and reinstalling the jacquard roller, a process that is often time-consuming and affects production efficiency. The operation of replacing the jacquard roller is relatively complex and may require specialized tools and a large amount of manpower, which increases the labor intensity of workers and may cause extended production interruptions. Due to the inconvenience of replacing the jacquard roller, when the jacquard roller becomes worn or damaged, the maintenance and replacement process is also time-consuming and labor-intensive. The production line cannot quickly adapt to changing market demands, especially when the jacquard pattern needs to be changed frequently. Traditional fixing methods often cannot meet the needs of efficient production. Therefore, it is necessary to develop a solution to this technical problem. Utility Model Content

[0003] (1) Technical problems solved

[0004] In view of the deficiencies in the prior art, the utility model provides a jacquard device for producing non-woven carpets.

[0005] (2) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a jacquard device for producing non-woven carpets, comprising a conveyor frame, the conveyor frame is provided with a conveyor belt, a hot air pipe, a jacquard mechanism and a hair sticking mechanism, the jacquard mechanism comprises a support frame and a jacquard roller, the support frame is installed on the conveyor frame, the top of the support frame is provided with a telescopic mechanism, the output end of the telescopic mechanism is provided with an adjustment plate, the adjustment plate is provided with a glue storage box and a mounting frame, the mounting frame is provided with two, a rubber roller is provided between the two mounting frames, the interior of the glue storage box is connected to the two ends of the rubber roller, a fastening mechanism is provided between the mounting frame and one end of the jacquard roller, the fastening mechanism comprises a fastening groove and a fastening block, the fastening groove is opened at On one side of the mounting frame, the fastening block is mounted on one end of the jacquard roller and rests on the fastening slot, a slot is provided at the top of the fastening block, a fastening box is provided between the fastening slot and the other side of the mounting frame, an adjusting slot is provided inside the fastening box, the adjusting slot extends above the fastening slot, a fixing slot is provided between the adjusting slot and the top of the fastening slot, a fixing inclined plate is provided on the fixing slot, a lifting plate is provided between the fixed inclined plate and the adjusting slot, an elastic component is provided between the lifting plate and the bottom end of the adjusting slot, an adjusting inclined plate is provided at the bottom end of the lifting plate, a fastening hole is provided at one end of the adjusting slot, a fastening column is provided on the fastening hole, and an inclined block is provided between the fastening column and the adjusting slot.

[0007] Furthermore, the present invention is improved in that the lint-sticking mechanism includes a lint-sticking roller and a fixing frame, the fixing frame is installed on both sides of the top of the conveying frame, the fixing frame is provided with an assembly groove, the lint-sticking roller rests on the two assembly grooves, and a counterweight mechanism is provided at both ends of the lint-sticking roller.

[0008] Furthermore, the present invention is improved in that the counterweight mechanism includes a counterweight block and a threaded hole, the threaded hole is provided at one end of the lint-removing roller, and the counterweight block is threadedly connected to the threaded hole.

[0009] Furthermore, the present invention is improved in that the lifting plate is adapted to the adjusting slot.

[0010] Furthermore, the present invention is improved in that the elastic component is an alloy spring.

[0011] Furthermore, the present invention is improved in that rubber pads are provided around the fastening groove.

[0012] Furthermore, the present invention is improved in that the telescopic mechanism is an electric telescopic rod.

[0013] Furthermore, the present invention is improved in that a handle is provided on the fastening column.

[0014] (3) Beneficial effects

[0015] Compared with the prior art, the present invention provides a jacquard device for producing non-woven carpets, which has the following beneficial effects:

[0016] The jacquard device for non-woven carpet production has a unique fastening mechanism design, and the jacquard roller can be quickly assembled and disassembled, which greatly shortens the time required to change the jacquard pattern. The operator only needs to align and insert the fastening block into the fastening groove, and use the recovery deformation effect of the elastic component to achieve automatic fixation of the fastening block. When replacing, it is only necessary to push the fastening column, and through the action of the inclined block and the adjustment inclined plate, the fixed inclined plate leaves the slot, which facilitates the fastening block to detach from the fastening slot, thereby achieving quick disassembly. The process of replacing the jacquard roller is simplified to a few simple steps, without the use of special tools or additional manpower support, which greatly reduces the difficulty of operation and the labor intensity of workers. The ability to quickly change the jacquard pattern allows the production line to more flexibly adapt to the needs of different orders, reduces the production interruption time caused by changing the jacquard pattern, and thus improves the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0018] Figure 2This is a schematic diagram of the structure of the utility model Figure 2 ;

[0019] Figure 3 This is a half-section front view of the structure of the utility model;

[0020] Figure 4 For this utility model Figure 1 Enlarged front view of the fastening box.

[0021] In the figure: 1. Conveyor frame; 2. Conveyor belt; 3. Hot air pipe; 4. Support frame; 5. Jacquard roller; 6. Telescopic mechanism; 7. Adjustment plate; 8. Glue storage box; 9. Mounting frame; 10. Glue roller; 11. Fastening block; 12. Slot; 13. Fastening box; 14. Fixed inclined plate; 15. Lifting plate; 16. Elastic component; 17. Adjustment inclined plate; 18. Fastening column; 19. Oblique block; 20. Glue-sticking roller; 21. Fixed frame; 22. Counterweight. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-4The utility model is a jacquard device for producing non-woven carpets, comprising a conveyor frame 1, on which a conveyor belt 2, a hot air pipe 3, a jacquard mechanism and a hair sticking mechanism are provided. The jacquard mechanism comprises a support frame 4 and a jacquard roller 5, the support frame 4 is mounted on the conveyor frame 1, a telescopic mechanism 6 is provided at the top of the support frame 4, an adjusting plate 7 is provided at the output end of the telescopic mechanism 6, a glue storage box 8 and a mounting frame 9 are provided on the adjusting plate 7, two mounting frames 9 are provided, a rubber roller 10 is provided between the two mounting frames 9, the interior of the rubber storage box 8 is connected to the two ends of the rubber roller 10, a fastening mechanism is provided between the mounting frame 9 and one end of the jacquard roller 5, the fastening mechanism comprises a fastening groove and a fastening block 11, the fastening groove Opened on one side of the mounting frame 9, the fastening block 11 is installed at one end of the jacquard roller 5 and rests on the fastening groove, a card slot 12 is provided at the top of the fastening block 11, a fastening box 13 is provided between the fastening slot and the other side of the mounting frame 9, an adjusting slot is provided inside the fastening box 13, the adjusting slot extends to the top of the fastening slot, a fixing slot is provided between the adjusting slot and the top of the fastening slot, a fixing inclined plate 14 is provided on the fixing slot, a lifting plate 15 is provided between the fixed inclined plate 14 and the adjusting slot, an elastic component 16 is provided between the lifting plate 15 and the bottom end of the adjusting slot, an adjusting inclined plate 17 is provided at the bottom end of the lifting plate 15, a fastening hole is provided at one end of the adjusting slot, and a fixing hole is provided on the fastening hole There is a fastening column 18, and an inclined block 19 is provided between the fastening column 18 and the adjusting groove. In this embodiment, the personnel align the fastening block 11 at one end of the jacquard roller 5 in the fastening mechanism and insert it into the fastening groove. At this time, the fixed inclined plate 14 is squeezed by the fastening block 11 and moves upward, so that the elastic component 16 is stretched and deformed by the upward tensile force. Then, after the fastening block 11 is pressed against the fastening groove, the fixed inclined plate 14 is aligned with the card slot 12, and a downward pulling force is generated through the restoring deformation effect of the elastic component 16, so that the lifting plate 15 drives the fixed inclined plate 14 and the adjusting inclined plate 17 to move downward, and the fixed inclined plate 14 is pressed against the card slot 12 to fix the fastening block 11 in the fastening groove, so that the jacquard roller 5 is assembled on the two mounting frames 9 through the two fastening mechanisms. By using the conveyor belt 2 The non-woven carpet is conveyed and stored in the glue storage box 8 through glue, and then the jacquard roller 5 is moved downward by the telescopic mechanism 6. When the jacquard roller 5 rotates, the rubber roller 10 can apply glue to the jacquard roller 5, and then the personnel use the common feeding mechanism to convey the tufting, and the tufting material accurately adheres to the non-woven carpet that has been sprayed with glue, and then passes through the hot air pipe 3 to connect to the hot air pipe 3, and the hot air pipe 3 is connected to the hot air equipment to dry the non-woven carpet, and then the hair sticking mechanism is used to stick and remove excess tufting material to ensure that the pattern is clear and complete, and the jacquard operation is completed. When changing other jacquard patterns, the jacquard roller 5 needs to be replaced. At this time, by pushing the fastening column 18, the fastening column 18 pushes the inclined block 19, and the inclined block 19 squeezes the adjusting inclined plate 17. The adjusting inclined plate 17 is pushed upward.Thereby, the fixed inclined plate 14 leaves the card slot 12, and then the fastening block 11 is removed, thereby realizing the rapid replacement of the jacquard roller 5. It is convenient to use and can quickly assemble or disassemble the jacquard roller 5, facilitating the rapid replacement of the jacquard pattern.

[0024] In this solution, the lint-sticking mechanism includes a lint-sticking roller 20 and a fixing frame 21. The fixing frame 21 is installed on both sides of the top of the conveying frame 1. The fixing frame 21 is provided with an assembly groove. The lint-sticking roller 20 is against the two assembly grooves. A counterweight mechanism is provided at both ends of the lint-sticking roller 20. The lint-sticking roller 20 is placed through the assembly grooves on the two fixing frames 21. The lint-sticking roller 20 rotates through the non-woven carpet moving on the conveyor belt 2 and sticks to the excess brushed material to ensure that the pattern is clear and complete.

[0025] In this solution, the counterweight mechanism includes a counterweight block 22 and a threaded hole. The threaded hole is opened at one end of the lint-removing roller 20. The counterweight block 22 is threadedly connected to the threaded hole. By threading the counterweight block 22 and the threaded hole, the lint-removing roller 20 can be counterweighted, and the lint-removing roller 20 is firmly placed in the assembly groove.

[0026] In this solution, the lifting plate 15 is adapted to the adjusting slot. By adapting the lifting plate 15 to the adjusting slot, the lifting plate 15 can be stably lifted and moved linearly.

[0027] In this solution, the elastic component 16 is an alloy spring. The alloy spring has good elasticity and can better elastically support the lifting plate 15.

[0028] In this solution, rubber pads are provided around the fastening groove, and the rubber pads can make the fastening block 11 more firmly rest in the fastening groove.

[0029] In this solution, the telescopic mechanism 6 is an electric telescopic rod, which has the characteristic of high movement precision, thereby being able to move the adjustment plate 7 with high precision.

[0030] In this solution, a handle is provided on the fastening column 18, which makes it easy to hold and use the fastening column 18.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A jacquard device for producing non-woven carpets, comprising a conveyor frame (1), wherein the conveyor frame (1) is provided with a conveyor belt (2), a hot air pipe (3), a jacquard mechanism and a hair sticking mechanism, characterized in that: The jacquard mechanism comprises a support frame (4) and a jacquard roller (5), the support frame (4) is mounted on the conveying frame (1), a telescopic mechanism (6) is provided at the top of the support frame (4), an adjusting plate (7) is provided at the output end of the telescopic mechanism (6), a glue storage box (8) and a mounting frame (9) are provided on the adjusting plate (7), two mounting frames (9) are provided, a rubber roller (10) is provided between the two mounting frames (9), the interior of the glue storage box (8) is connected to the two ends of the rubber roller (10), a fastening mechanism is provided between the mounting frame (9) and one end of the jacquard roller (5), the fastening mechanism comprises a fastening groove and a fastening block (11), the fastening groove is provided on one side of the mounting frame (9), the fastening block (11) is installed at one end of the jacquard roller (5) and abuts against the fastening groove. On the fixed groove, a card slot (12) is provided at the top of the fastening block (11), a fastening box (13) is provided between the fastening groove and the other side of the mounting frame (9), an adjusting slot is provided inside the fastening box (13), the adjusting slot extends to the top of the fastening slot, a fixing slot is provided between the adjusting slot and the top of the fastening slot, a fixing inclined plate (14) is provided on the fixing slot, a lifting plate (15) is provided between the fixing inclined plate (14) and the adjusting slot, an elastic component (16) is provided between the lifting plate (15) and the bottom end of the adjusting slot, an adjusting inclined plate (17) is provided at the bottom end of the lifting plate (15), a fastening hole is provided at one end of the adjusting slot, a fastening column (18) is provided on the fastening hole, and an inclined block (19) is provided between the fastening column (18) and the adjusting slot.

2. The jacquard device for producing non-woven carpets according to claim 1, characterized in that: The hair sticking mechanism comprises a hair sticking roller (20) and a fixing frame (21), wherein the fixing frame (21) is mounted on both sides of the top of the conveying frame (1), and the fixing frame (21) is provided with an assembly groove, and the hair sticking roller (20) is against the two assembly grooves, and a counterweight mechanism is provided at both ends of the hair sticking roller (20).

3. The jacquard device for producing non-woven carpets according to claim 2, characterized in that: The counterweight mechanism comprises a counterweight block (22) and a threaded hole, wherein the threaded hole is provided at one end of the hair-adhesive roller (20), and the counterweight block (22) is threadedly connected to the threaded hole.

4. The jacquard device for producing non-woven carpets according to claim 3, characterized in that: The lifting plate (15) is adapted to the adjusting slot.

5. The jacquard device for producing non-woven carpets according to claim 4, characterized in that: The elastic component (16) is an alloy spring.

6. The jacquard device for producing non-woven carpets according to claim 5, characterized in that: Rubber pads are arranged around the fastening groove.

7. The jacquard device for producing non-woven carpets according to claim 6, characterized in that: The telescopic mechanism (6) is an electric telescopic rod.

8. The jacquard device for producing non-woven carpets according to claim 7, characterized in that: The fastening column (18) is provided with a handle.

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