Automatic cleaning device for filament combing device assembly
By designing an automatic cleaning device for the combing assembly, using vertical and horizontal brush rolling cleaning mechanisms, spray pipes and fans to achieve automatic cleaning and drying of the combing, the problems of low cleaning efficiency and high labor consumption in the existing technology are solved, and an efficient, energy-saving and environmentally friendly cleaning effect is achieved.
Patent Information
- Application Number
- CN202422577366.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-24
AI Technical Summary
Existing cleaning methods for combs are inefficient, cumbersome to operate, and labor-intensive, and are harmful to the health of operators.
An automatic cleaning device for a combing assembly is designed, which includes a cleaning bracket, a feed trough, a propulsion device, a roller brush cleaning device, an air drying device and a discharge device. Vertical and horizontal brush rolling cleaning mechanisms, a spray pipe and a fan are used to achieve automatic cleaning and air drying, forming a circulating water system to prevent large particles of debris from entering the water tank, and the water collection tank recycles the air-dried water.
The automatic cleaning and drying of the combing device components is realized, the cleaning efficiency is improved, the labor cost is saved, the health of the operators is protected, and the water resources are saved.
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Figure CN223382124U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic cleaning, in particular to an automatic cleaning device for a combing device component. Background Art
[0002] A comb, also known as a comb-like yarn guide, is a common device in yarn processing. It is used to guide the silk thread so that it can maintain the correct guidance route from one processing stage to the next. During the use of the comb, the fiber bundles and viscose alkali are easily adhered to the comb, so it needs to be removed and cleaned regularly. Especially in the production process of viscose filaments, a large number of filament combing components are used to separate each filament to prevent the filaments from crossing each other. Due to the period of viscose filament production, the combing components are adhered with viscose and alkaline substances and need to be cleaned regularly. In the large-scale production process, there will be a large number of dirty combing components to clean, which requires a large number of people to manually clean. The steps are cumbersome, the cleaning efficiency is poor, and it is very labor-intensive. Since the surface of the dirty combing components is adhered to strong alkaline substances, it will corrode the skin of the operator and cause burns. Therefore, there is an urgent need to use machines to replace manual cleaning of the combing components. Utility Model Content
[0003] The technical problem to be solved by the utility model is that the existing cleaning method of the combing device has poor cleaning efficiency, is cumbersome to operate, has high cost, and affects the health of personnel.
[0004] In order to solve the above technical problems, the utility model provides a technical solution: an automatic cleaning device for a comb assembly, characterized in that it includes a cleaning bracket and a feed trough, a propulsion device, a roller brush cleaning device, an air drying device and a discharge device arranged on the cleaning bracket, the propulsion device is arranged at one end of the feed trough, the other end of the feed trough is connected to one end of a slide, and the other end of the slide passes through the roller brush cleaning device and the air drying device in sequence and then is connected to the discharge device;
[0005] The roller brush cleaning device includes a vertical brush rolling cleaning mechanism, a horizontal brush rolling cleaning mechanism, a spray pipe and a water tank. At least two of the vertical brush rolling cleaning mechanisms and the horizontal brush rolling cleaning mechanism are arranged on both sides of the slide, and the vertical brush rolling cleaning mechanism and the horizontal brush rolling cleaning mechanism on the same side are arranged at intervals. The spray pipe is arranged parallel to the cleaning bracket above the slide. The water tank is arranged below the cleaning bracket and corresponds to the spray pipe, the vertical brush rolling cleaning mechanism and the horizontal brush rolling cleaning mechanism up and down.
[0006] Furthermore, the propulsion device includes a propulsion cylinder, a propulsion frame, a propulsion guide rail and a propulsion plate. One end of the propulsion cylinder is arranged on the cleaning bracket, and the other end pushes the propulsion frame to move back and forth along the propulsion guide rail. The propulsion plate is arranged on the propulsion frame and moves with it, pushing the combing assembly in the feed trough into the roller brush cleaning device and then returning.
[0007] Furthermore, the vertical brush rolling cleaning mechanism includes a vertical roller brush and a vertical brush driving motor, the vertical roller brush is vertically arranged and linked to the vertical brush driving motor arranged on the cleaning bracket; the horizontal brush rolling cleaning mechanism includes a horizontal roller brush and a horizontal brush driving motor, the horizontal roller brush is arranged parallel to the slide, and is linked to the horizontal brush driving motor arranged on the cleaning bracket through a conveyor belt.
[0008] Furthermore, the spray pipe is connected to the water tank through a water pump, and a filter is provided on the water tank. The water tank is also provided with a water inlet and a water outlet.
[0009] Furthermore, the air-drying device includes a fan, an air duct and an air cavity, the air cavity is a chamber with an inlet and an outlet, the slide passes through the air cavity through the inlet and outlet and is connected to the discharging device, and the air cavity is connected to the fan through the air duct.
[0010] Furthermore, a water collecting trough corresponding to the upper and lower parts of the air cavity is provided below the slideway, and the water collecting trough is connected to the water tank.
[0011] Furthermore, the discharging device is connected to the material receiving platform through a slope, and an inclined plate is provided at the end away from the air-drying device.
[0012] The beneficial effects of the utility model are:
[0013] The present application uses a propulsion device to push the combing assembly into the roller brush cleaning device through the slide for cleaning, and then discharges the material after air drying by the air drying device, thereby realizing the automatic operation of cleaning and air drying of the combing assembly; the vertical brush rolling cleaning mechanism and the horizontal brush rolling cleaning mechanism are arranged at intervals, and the combing assembly can be cleaned horizontally and vertically when passing on the slide, and flushed with water to ensure the cleaning effect; the spray pipe is connected to the water tank through a water pump to form a circulation system, and the water can be recycled when the water quality meets the cleaning requirements, saving water, and the water can be flushed through the water inlet when the water quality does not meet the cleaning requirements. The cleaning water is replaced through the drain outlet, and a filter is provided on the water tank to filter the flushing water of the combing assembly, prevent large particles of debris from entering the water tank, and extend the recycling times of the cleaning water; the fan introduces wind into the air cavity through the air duct, and when the combing assembly passes through the wind cavity, the high-speed moving wind carries away the water on the combing assembly to realize the air drying operation, and the water collecting trough provided under the wind cavity is connected with the water tank, and the water generated by air drying can automatically flow into the water tank; the setting of the inclined plate enables the combing assembly to turn after contact, and slide down to the material receiving platform through the slope for temporary storage, which is convenient for subsequent operation.
[0014] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only one of the drawings in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 This is a schematic diagram of the structure of this application.
[0017] In the figure, 1-cleaning bracket, 2-feeding trough, 3-propelling device, 4-roller brush cleaning device, 5-air drying device, 6-discharging device, 7-slide, 8-ramp, 9-slant plate;
[0018] 31- propulsion cylinder, 32- propulsion frame, 33- propulsion guide rail, 34- propulsion plate;
[0019] 41-spray pipe, 42-water tank, 43-vertical brush drive motor, 44-cross roller brush, 45-conveyor belt, 46-water pump, 47-filter;
[0020] 51-fan, 52-air duct, 53-air chamber, 54-water collecting tank; A-combing assembly. DETAILED DESCRIPTION
[0021] The following describes embodiments of the present invention in more detail with reference to the accompanying drawings. Although certain embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the present invention. It should be understood that the accompanying drawings and embodiments of the present invention are for illustrative purposes only and are not intended to limit the scope of protection of the present invention.
[0022] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0023] The names of the messages or information exchanged between multiple devices in the embodiments of the present invention are only used for illustrative purposes and are not used to limit the scope of these messages or information. Example 1
[0024] like Figure 1 As shown, an automatic cleaning device for a combing assembly includes a cleaning bracket 1 and a feed trough 2, a propulsion device 3, a roller brush cleaning device 4, an air-drying device 5 and a discharging device 6 arranged on the cleaning bracket 1. The propulsion device 3 is arranged at one end of the feed trough 2, and the other end of the feed trough 2 is connected with one end of a slide 7. The other end of the slide 7 passes through the roller brush cleaning device 4 and the air-drying device 5 in sequence and then is connected with the discharging device 6; the propulsion device 3 pushes the combing assembly A into the roller brush cleaning device 4 through the slide 7 for cleaning, and then is discharged after being air-dried by the air-drying device 5, thereby realizing the automatic operation of cleaning and air-drying of the combing assembly A.
[0025] Among them, the roller brush cleaning device 4 includes a vertical brush rolling cleaning mechanism, a horizontal brush rolling cleaning mechanism, a spray pipe 41 and a water tank 42. At least two vertical brush rolling cleaning mechanisms and horizontal brush rolling cleaning mechanisms are arranged on both sides of the slide 7, and the vertical brush rolling cleaning mechanisms and horizontal brush rolling cleaning mechanisms on the same side are arranged at intervals. The spray pipe 41 is arranged in parallel on the cleaning bracket 1 above the slide 7. The vertical brush rolling cleaning mechanisms and horizontal brush rolling cleaning mechanisms in different directions are used to clean different positions of the combing assembly A. The cleaning water is flushed to flush away debris from the combing assembly A to ensure the cleaning effect. The water tank 42 is arranged below the cleaning bracket 1 and corresponds to the spray pipe 41, the vertical brush rolling cleaning mechanism and the horizontal brush rolling cleaning mechanism above and below. It is used to receive and temporarily store the cleaning water that has been used to flush the combing assembly A to prevent the cleaning water from flowing out.
[0026] The vertical brush rolling cleaning mechanism includes a vertical roller brush and a vertical brush drive motor 43. The vertical roller brush is vertically arranged and linked to the vertical brush drive motor 43 arranged on the cleaning bracket 1; the horizontal brush rolling cleaning mechanism includes a horizontal roller brush 44 and a horizontal brush drive motor. The horizontal roller brush 44 is arranged parallel to the slide 7 and is linked to the horizontal brush drive motor arranged on the cleaning bracket 1 through a conveyor belt 45.
[0027] The spray pipe 41 is connected to the water tank 42 through a water pump 46, which is used to pump the cleaning water 46 in the water tank 42 into the spray pipe 41 to form a high-pressure water flow to flush the combing assembly A, and a filter screen 47 is provided on the water tank 42, and a water injection port and a drain port are also provided on the water tank 42; the spray pipe 41 is connected to the water tank 42 through a water pump 46 to form a circulation system, which can be recycled when the water quality meets the cleaning requirements to save water. When the water quality does not meet the cleaning requirements, the cleaning water is replaced through the water injection port and the drain port. A filter screen 47 is provided on the water tank 42 to facilitate filtering the flushing water of the combing assembly A, prevent large particles of debris from entering the water tank 42, and extend the number of recycling times of the cleaning water.
[0028] Among them, the propulsion device 3 includes a propulsion cylinder 31, a propulsion frame 32, a propulsion guide rail 33 and a propulsion plate 34. One end of the propulsion cylinder 31 is set on the cleaning bracket 1, and the other end pushes the propulsion frame 32 to move back and forth along the propulsion guide rail 33. The propulsion plate 34 is set on the propulsion frame 32 and moves with it, pushing the combing assembly A in the feed trough 2 into the roller brush cleaning device 4 and then returning; the propulsion plate 34 moves to push the combing assembly A into the roller brush cleaning device 4, and after returning, another combing assembly A is pushed into the roller brush cleaning device 4, thus repeating the cycle.
[0029] Among them, the air-drying device 5 includes a fan 51, an air duct 52 and an air cavity 53. The air cavity 53 is a chamber with an inlet and an outlet. The slide 7 passes through the air cavity 53 through the inlet and the outlet and is connected to the discharging device. The air cavity 53 is connected to the fan 51 through the air duct 52; the fan 51 forms the air into a high-speed airflow and blows it to the air cavity 53 through the air duct 52. The high-speed airflow flows away the water on the combing assembly A to dry the combing assembly A. Example 2
[0030] like Figure 1 As shown, this embodiment is obtained by adding technical features such as a water collecting trough 54 on the basis of embodiment one. The remaining technical features are the same as those of embodiment one, and the similarities are not repeated here. Among them, the difference between this embodiment and embodiment one is that: a water collecting trough 54 corresponding to the upper and lower parts of the wind cavity 53 is provided under the slide 7, and the water collecting trough 54 is connected to the water tank 42.
[0031] In this embodiment, the high-speed airflow in the air cavity 53 blows the water on the combing assembly A and collects it in the water collecting tank 54, and then flows into the water tank 42 through the water collecting tank 54, thereby recycling the water and saving water. Example 3
[0032] like Figure 1 As shown, this embodiment is obtained by adding technical features such as an inclined plate 9 on the basis of Example 2. The remaining technical features are the same as those of Example 2, and the similarities are not repeated here. The difference between this embodiment and Example 2 is that the discharging device 6 is connected to the material receiving platform through a slope 8, and an inclined plate 9 is provided at the end away from the air-drying device 5.
[0033] In this embodiment, the setting of the inclined plate 9 enables one end of the combing assembly A to turn and separate from the discharge device 6 after contacting it, and slide down to the receiving platform through the slope 8 for temporary storage, so as to facilitate subsequent operations.
[0034] The process of using the overall technical solution formed by the above embodiments is as follows:
[0035] After the comb assembly A to be cleaned is placed in the feed trough 2, the propulsion cylinder 31 drives the propulsion frame 32 together with the propulsion plate 34 to move along the propulsion guide rail 33, and the propulsion plate 34 pushes the comb assembly A along the feed trough 2 along the slide 7 into the roller brush cleaning device 4, and the water pump 46 works to realize the spraying of cleaning water from the spray pipe 41, and the vertical brush drive motor 43 drives the vertical roller brush to rotate, and the horizontal brush drive motor drives the horizontal roller brush 44 to rotate. The vertical roller brush, the horizontal roller brush 44 and the spray water flush the passing comb assembly A, and the flushed water is filtered through the filter screen 47 and enters the water tank 42. The comb assembly A is pushed into the roller brush cleaning device 4 by moving the propulsion plate 34, and then another comb assembly A is pushed into the roller brush after returning. The cleaning device 4 thus circulates back and forth, so that the combing assembly A continuously enters the roller brush cleaning device 4. The cleaned combing assembly A enters the roller brush cleaning device 4 at the back and moves toward the air drying device 5 and the discharging device 6 under the push of the combing assembly A. The fan 51 works to form the air into a high-speed airflow and blows it to the air cavity 53 through the air duct 52. The high-speed airflow passes through the water on the combing assembly A to dry the combing assembly A. The blown-off water is collected in the water collecting tank 54, and then flows into the water tank 42 through the water collecting tank 54. After the air is dried, one end of the combing assembly A contacts the rear inclined plate 9, and then the other end turns to separate from the discharging device 6, and slides to the receiving platform through the slope 8 for temporary storage.
[0036] Note that the above are merely preferred embodiments of the present invention and the technical principles employed. Those skilled in the art will appreciate that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments, and substitutions are readily apparent to those skilled in the art without departing from the scope of protection of the present invention. Therefore, while the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments and may include many other equivalent embodiments without departing from the scope of the present invention. The scope of the present invention is determined by the appended claims.
Claims
1. An automatic cleaning device for a combing assembly, characterized by: It includes a cleaning bracket and a feed trough, a propulsion device, a roller brush cleaning device, an air drying device and a discharge device arranged on the cleaning bracket, wherein the propulsion device is arranged at one end of the feed trough, the other end of the feed trough is connected to one end of the slide, and the other end of the slide passes through the roller brush cleaning device and the air drying device in sequence and then is connected to the discharge device; The roller brush cleaning device includes a vertical brush rolling cleaning mechanism, a horizontal brush rolling cleaning mechanism, a spray pipe and a water tank. At least two of the vertical brush rolling cleaning mechanisms and the horizontal brush rolling cleaning mechanism are arranged on both sides of the slide, and the vertical brush rolling cleaning mechanism and the horizontal brush rolling cleaning mechanism on the same side are arranged at intervals. The spray pipe is arranged parallel to the cleaning bracket above the slide. The water tank is arranged below the cleaning bracket and corresponds to the spray pipe, the vertical brush rolling cleaning mechanism and the horizontal brush rolling cleaning mechanism up and down.
2. The automatic cleaning device for a combing assembly according to claim 1, characterized in that: The propulsion device includes a propulsion cylinder, a propulsion frame, a propulsion guide rail and a propulsion plate. One end of the propulsion cylinder is arranged on the cleaning bracket, and the other end pushes the propulsion frame to move back and forth along the propulsion guide rail. The propulsion plate is arranged on the propulsion frame and moves with it, pushing the combing assembly in the feed trough into the roller brush cleaning device and then returning.
3. The automatic cleaning device for a combing assembly according to claim 1, characterized in that: The vertical brush rolling cleaning mechanism includes a vertical roller brush and a vertical brush driving motor. The vertical roller brush is vertically arranged and linked to the vertical brush driving motor arranged on the cleaning bracket; the horizontal brush rolling cleaning mechanism includes a horizontal roller brush and a horizontal brush driving motor. The horizontal roller brush is arranged parallel to the slide and linked to the horizontal brush driving motor arranged on the cleaning bracket through a conveyor belt.
4. The automatic cleaning device for a combing assembly according to claim 1, characterized in that: The spray pipe is communicated with the water tank through a water pump, and a filter is provided on the water tank. The water tank is also provided with a water inlet and a water outlet.
5. The automatic cleaning device for a combing assembly according to claim 1, characterized in that: The air drying device includes a fan, an air duct and an air cavity. The air cavity is a chamber with an inlet and an outlet. The slide passes through the inlet and the outlet and is connected to the discharge device. The air cavity is connected to the fan through the air duct.
6. The automatic cleaning device for a combing assembly according to claim 5, characterized in that: A water collecting trough corresponding to the upper and lower parts of the air cavity is provided below the slideway, and the water collecting trough is communicated with the water tank.
7. The automatic cleaning device for a combing assembly according to claim 1, characterized in that: The discharging device is connected to the material receiving platform through a slope, and an inclined plate is provided at one end away from the air drying device.