Casting dewaxing device

Through the design of the rotating plate and driving mechanism, the casting realizes revolution and rotation in the casting dewaxing device. Combined with the adjustable nozzle, the problem of uneven contact between the casting and the nozzle is solved, the dewaxing efficiency and effect are improved, and the cleaning needs of complex-shaped castings are met.

CN223382521UActive Publication Date: 2025-09-26XINGHUA QUNHUA MASCH MFG CO LTD
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Patent Information

Application Number
CN202422539391.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-26
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

Existing casting dewaxing devices cannot adjust the contact surface and distance between the casting and the nozzle according to actual needs, resulting in uneven cleaning and low dewaxing efficiency, especially for castings with complex shapes.

Method used

The use of a rotating plate and a driving mechanism allows the casting to revolve around the axis and rotate on its own. Combined with the design of adjustable nozzle distance and angle, it ensures that all surfaces of the casting are evenly exposed to the ejected gas or liquid. The rotation of the casting and the flexible adjustment of the nozzle are achieved through the meshing relationship.

Benefits of technology

It achieves uniform contact on all surfaces of the casting, improves the dewaxing effect and efficiency, adapts to the dewaxing needs of castings with complex shapes, and improves the ease of use of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting production, and discloses a casting dewaxing device which comprises a kettle body, a driving motor is arranged in the kettle body, a rotating shaft is fixedly mounted at the output end of the shaft part of the driving motor, and a rotating plate is fixedly mounted on the rotating shaft; placing discs are uniformly and rotatably mounted on the rotating plate at equal intervals, a fixing rod is fixedly mounted at the circle center of each placing disc, a mounting plate is fixedly mounted on each fixing rod, and an outer ring gear is fixedly mounted on each mounting plate; a driving mechanism matched with the outer ring gear is arranged in the kettle body; and an adjustable spraying mechanism is also arranged in the kettle body. According to the casting dewaxing device, castings on the rotating plate can revolve around the circle center of the rotating shaft, dewaxing of multiple sets of castings in the same batch can be conducted, the castings can rotate through the meshing relation of the driving mechanism, then different faces of the castings can make uniform contact with gas or liquid sprayed out of the nozzles, and the casting dewaxing effect is improved. And the dewaxing effect can be ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting production, in particular to a casting dewaxing device. Background Art

[0002] The casting of high-temperature alloys usually adopts the investment casting process. A wax mold of corresponding specifications is made according to the size of the part. A layer of refractory powder is coated on the wax mold. The wax mold is then melted at high temperature to form a refractory shell. After the shell is roasted at high temperature, molten metal is injected into the refractory cavity to form the casting. After cooling, the refractory material is removed and the casting is surface processed to produce the corresponding casting.

[0003] The existing patent document with announcement number CN214814739U discloses a casting dewaxing device, including: a dewaxing box, a motor box is provided on the outer surface of one side of the dewaxing box, a high-temperature steam box is provided on the outer surface of the top of the dewaxing box, a water storage tank is provided inside the dewaxing box, and a cleaning mechanism is provided inside the dewaxing box; the dewaxing mechanism is provided inside the dewaxing box, and the dewaxing mechanism includes a placement box and several groups of air nozzles.

[0004] However, the above device has the following problems when in use:

[0005] When the device is in use, the contact surface between the casting and the nozzle is constant, and the distance between the casting and the nozzle is also constant. It cannot be adjusted according to actual needs, resulting in uneven cleaning, low dewaxing efficiency, and possibly poor dewaxing effect on complex-shaped castings, which is not conducive to use. Utility Model Content

[0006] The purpose of the utility model is to solve the problems existing in the prior art, and a casting dewaxing device is proposed. The castings on the rotating plate can not only revolve around the center of the rotating axis, so that different castings can be moved to the position of the nozzle, but also multiple groups of castings can be dewaxed in the same batch. The driving mechanism can make the castings rotate by themselves through the meshing relationship, and then different surfaces of the castings can be evenly contacted with the gas or liquid sprayed from the nozzle, so as to ensure the dewaxing effect.

[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0008] A casting dewaxing device comprises a kettle body, a driving motor is arranged inside the kettle body, a rotating shaft is fixedly mounted on the output end of the shaft of the driving motor, and a rotating plate is fixedly mounted on the rotating shaft;

[0009] A placement plate is evenly and equidistantly mounted on the rotating plate, a fixing rod is fixedly mounted at the center of the placement plate, a mounting plate is fixedly mounted on the fixing rod, and an outer ring gear is fixedly mounted on the mounting plate;

[0010] A driving mechanism adapted to the outer ring gear is provided inside the kettle body;

[0011] An adjustable spraying mechanism is also provided inside the kettle body.

[0012] Preferably, the driving mechanism includes a lifting frame, which is fixedly mounted on the kettle body, a fixed plate fixedly mounted on the other end of the lifting frame, a stepper motor is provided on the fixed plate, a connecting shaft is fixedly mounted on the output end of the shaft of the stepper motor, a driving gear is fixedly mounted on the other end of the connecting shaft, and an observer is also provided on the fixed plate.

[0013] Preferably, the driving gear is in meshing relationship with the corresponding outer ring gear.

[0014] Preferably, the adjustable spraying mechanism includes a threaded rod, which is rotatably mounted on the kettle body, a handwheel is fixedly mounted on one end of the threaded rod, a nut pair is threadedly connected to the threaded rod, and a mounting frame is fixedly mounted on the nut pair; a hollow plate is rotatably mounted on the mounting frame, and nozzles are evenly and equidistantly inlaid on the hollow plate.

[0015] Preferably, a collection box is movably installed inside the kettle body;

[0016] Preferably, a sealing door is rotatably mounted on the kettle body, an observation window is inlaid on the sealing door, and a handle is fixedly mounted on the sealing door.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] (1) The utility model is provided with a rotating plate, a placing plate, a hollow plate, a nozzle, a collecting box, a rotating shaft, a driving motor, a threaded rod, an outer ring gear, a lifting frame, a fixed plate, an observer, a stepping motor, a connecting shaft and a driving gear. The casting on the rotating plate can not only perform a revolution around the center of the rotating shaft, thereby enabling different castings to be moved to the position of the nozzle, but also allowing multiple groups of castings to be dewaxed in the same batch. Moreover, the driving mechanism can make the casting rotate by itself through a meshing relationship, so that different surfaces of the casting can be evenly contacted with the gas or liquid ejected from the nozzle, thereby ensuring the dewaxing effect.

[0019] (2) The utility model is provided with a threaded rod, a nut pair, a mounting frame, a hand wheel, a nut pair and a mounting frame. The nut pair drives the mounting frame to move synchronously through the hand wheel, so that the distance between the nozzle and the casting can be adjusted according to actual needs, which is convenient for daily use. The hollow plate can be rotated, and the nozzle 8 can be tilted to better adapt to the shape of the casting and facilitate use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of a casting dewaxing device proposed by the utility model;

[0021] Figure 2 This is a schematic diagram of the interior of a casting dewaxing device kettle proposed in the utility model;

[0022] Figure 3 This is a schematic diagram of a driving mechanism of a casting dewaxing device proposed in the utility model;

[0023] Figure 4 This is a schematic diagram of the rotation principle of the placement disk of a casting dewaxing device proposed by the utility model;

[0024] Figure 5 This is a schematic diagram of an adjustable ejection mechanism of a casting dewaxing device proposed by the utility model.

[0025] In the figure: 1. kettle body; 2. sealing door; 3. observation window; 4. handle; 5. rotating plate; 6. placing plate; 7. hollow plate; 8. nozzle; 9. collecting box; 10. rotating shaft; 11. driving motor; 12. threaded rod; 13. outer ring gear; 14. lifting frame; 15. fixing plate; 16. observer; 17. stepping motor; 18. connecting shaft; 19. driving gear; 20. fixing rod; 21. mounting plate; 22. nut pair; 23. mounting frame; 24. handwheel. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0027] See also Figures 1 to 5 A casting dewaxing device includes a kettle body 1, which is used to provide a space for dewaxing the casting to facilitate dewaxing activities.

[0028] A driving motor 11 is provided inside the kettle body 1, a rotating shaft 10 is fixedly mounted on the output end of the shaft of the driving motor 11, and a rotating plate 5 is fixedly mounted on the rotating shaft 10;

[0029] When the drive motor 11 is started, the shaft 10 can be rotated. The rotation of the shaft 10 drives the rotating plate 5 to rotate synchronously, and then the casting on the rotating plate 5 can revolve around the center of the shaft 10.

[0030] The rotating plate 5 is evenly and evenly rotated with a placement plate 6, a fixing rod 20 is fixedly installed at the center of the placement plate 6, a mounting plate 21 is fixedly installed on the fixing rod 20, and an outer ring gear 13 is fixedly installed on the mounting plate 21;

[0031] Preferably, in order to ensure the stability of the casting during the dewaxing process, a necessary clamping device can be used when the casting is placed on the placement tray 6. Since it is a prior art, it is not described in detail.

[0032] The tray 6 is provided with a channel for the wax to drip, thereby realizing the dewaxing activity.

[0033] When the outer ring gear 13 is rotated, the rotation of the outer ring gear 13 can drive the outer ring gear 13 to rotate, and then the casting on the outer ring gear 13 can rotate on its own, thereby further improving the dewaxing effect.

[0034] A driving mechanism adapted to the outer ring gear 13 is provided inside the kettle body 1, and the driving mechanism can drive the corresponding outer ring gear 13 to rotate;

[0035] The interior of the kettle body 1 is also provided with an adjustable spraying mechanism, which can spray steam or hot water to achieve dewaxing activity by bringing these substances into contact with the casting.

[0036] The driving mechanism includes a lifting frame 14, which is fixedly mounted on the kettle body 1. A fixing plate 15 is fixedly mounted on the other end of the lifting frame 14. A stepping motor 17 is provided on the fixing plate 15. A connecting shaft 18 is fixedly mounted on the output end of the shaft of the stepping motor 17, and a driving gear 19 is fixedly mounted on the other end of the connecting shaft 18.

[0037] The activation of the lifting frame 14 can change the height of the driving gear 19, and then when the rotating plate 5 rotates, the driving gear 19 is in a retracted state. At this time, the driving gear 19 is not on the motion trajectory of the outer ring gear 13, so that the rotating plate 5 can rotate smoothly. When it reaches the specified position, the lifting frame 14 rises, so that the driving gear 19 rises synchronously, and then the driving gear 19 contacts and meshes with the outer ring gear 13. At this time, by starting the stepping motor 17 to rotate the driving gear 19, the outer ring gear 13 can be rotated through the meshing relationship, thereby completing the self-rotation activity of the casting.

[0038] The fixing plate 15 is also provided with an observer 16 . The existence of the observer 16 allows the angle of the corresponding position observer 16 to be observed, so that the angle of the driving gear 19 can be adjusted in a targeted manner, so that the meshing activity can be carried out smoothly.

[0039] Preferably, in order to ensure the alignment effect, the gears on the outer ring gear 13 and the driving gear 19 can be bevel gears.

[0040] The driving gear 19 is in meshing relationship with the corresponding outer ring gear 13 .

[0041] The adjustable spray mechanism includes a threaded rod 12, which is rotatably mounted on the kettle body 1. The threaded rod 12 is connected to a nut pair 22 by a thread, and a mounting bracket 23 is fixedly mounted on the nut pair 22. A handwheel 24 is fixedly mounted on one end of the threaded rod 12.

[0042] A hollow plate 7 is rotatably mounted on the mounting frame 23, and nozzles 8 are evenly and equidistantly inlaid on the hollow plate 7. The rotation between the mounting frame 23 and the hollow plate 7 is a hovering rotation, which is generally achieved through corresponding hinges and other designs. Since it is a prior art, it is not described in detail.

[0043] When the nut pair 22 is rotated by the handwheel 24, the nut pair 22 translates on the threaded rod 12, and the mounting bracket 23 moves synchronously. The distance between the nozzle 8 and the casting can be adjusted according to actual needs, which is convenient for daily use. The hollow plate 7 can be rotated, and the nozzle 8 can adapt to the shape of the casting, which is more convenient to use.

[0044] A collection box 9 is movably installed inside the kettle body 1, which is located directly below the corresponding one. The wax or hot water after dewaxing will accumulate inside the collection box 9, which is convenient for collection activities;

[0045] A sealing door 2 is rotatably mounted on the kettle body 1, an observation window 3 is embedded in the sealing door 2, and a handle 4 is fixedly mounted on the sealing door 2. The sealing door 2 can be opened and closed by the handle 4, which is convenient for placing the casting. The operator can observe the situation inside the kettle body 1 through the sealing door 2, which is convenient for targeted adjustment.

[0046] The working process of the present invention is as follows: first, the nozzle 8 is adjusted, and the nut pair 22 is rotated by the hand wheel 24, and the nut pair 22 is translated on the threaded rod 12, and then the mounting bracket 23 is moved synchronously. The distance between the nozzle 8 and the casting can be adjusted according to actual needs, which is convenient for daily use, and the hollow plate 7 can be rotated, and then the angle of the nozzle 8 can adapt to the shape of the casting, which is more convenient to use.

[0047] Then the castings are placed in by rotating the rotating plate 5 and placing the corresponding castings on the four placement trays 6 on it. In order to ensure the stability of the castings during the dewaxing process, necessary clamping devices can be used when placing the castings on the placement trays 6. Then the sealing door 2 is closed to prevent hot air leakage inside the kettle body 1.

[0048] Afterwards, the driving motor 11 is started to rotate the rotating plate 5 90°. At this time, a casting is located at the position of the nozzle 8. Then the lifting frame 14 rises, so that the driving gear 19 contacts and engages with the outer ring gear 13. At this time, by starting the stepping motor 17 to rotate the driving gear 19, the outer ring gear 13 can be rotated through the meshing relationship, thereby completing the self-rotation of the casting, so that different surfaces of the casting can be evenly contacted with the ejected gas or liquid, and the dewaxing effect can be guaranteed.

[0049] After one casting completes the dewaxing activity, the driving gear 19 is retracted by the lifting frame 14. At this time, the driving gear 19 is not on the motion trajectory of the outer ring gear 13, so that the rotating plate 5 can rotate smoothly. After continuing to rotate 90°, the other casting is at the position of the nozzle 8. Repeat the operation to make it rotate on its own and then the dewaxing activity can be carried out.

[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A casting dewaxing device, comprising a kettle (1), characterized in that: A driving motor (11) is provided inside the kettle body (1), a rotating shaft (10) is fixedly mounted on the output end of the shaft of the driving motor (11), and a rotating plate (5) is fixedly mounted on the rotating shaft (10); A placement plate (6) is equidistantly and evenly mounted on the rotating plate (5), a fixing rod (20) is fixedly mounted at the center of the placement plate (6), a mounting plate (21) is fixedly mounted on the fixing rod (20), and an outer ring gear (13) is fixedly mounted on the mounting plate (21); A driving mechanism adapted to the outer ring gear (13) is provided inside the kettle body (1); An adjustable ejection mechanism is also provided inside the kettle body (1).

2. A casting dewaxing device according to claim 1, characterized in that: The driving mechanism includes a lifting frame (14), the lifting frame (14) is fixedly mounted on the kettle body (1), a fixing plate (15) is fixedly mounted on the other end of the lifting frame (14), a stepping motor (17) is arranged on the fixing plate (15), a connecting shaft (18) is fixedly mounted on the output end of the shaft of the stepping motor (17), a driving gear (19) is fixedly mounted on the other end of the connecting shaft (18), and an observer (16) is also arranged on the fixing plate (15).

3. A casting dewaxing device according to claim 2, characterized in that: The driving gear (19) is in meshing relationship with the corresponding outer ring gear (13).

4. A casting dewaxing device according to claim 1, characterized in that: The adjustable spraying mechanism includes a threaded rod (12), the threaded rod (12) is rotatably mounted on the kettle body (1), one end of the threaded rod is fixedly mounted with a hand wheel (24), the threaded rod (12) is connected to a nut pair (22) by a thread, the nut pair (22) is fixedly mounted with a mounting frame (23), the mounting frame (23) is rotatably mounted with a hollow plate (7), and the hollow plate (7) is evenly and evenly inlaid with nozzles (8) at equal intervals.

5. A casting dewaxing device according to claim 1, characterized in that: A collecting box (9) is movably installed inside the kettle body (1).

6. A casting dewaxing device according to claim 1, characterized in that: A sealing door (2) is rotatably mounted on the kettle body (1), an observation window (3) is inlaid on the sealing door (2), and a handle (4) is fixedly mounted on the sealing door (2).

Citation Information

Patent Citations

  • Casting dewaxing device

    CN214814739U