Automatic rapid positioning clamp for main roller shaft production

Through the design of an automated rapid positioning fixture, the main roller shaft is quickly positioned and clamped using components such as motors and hydraulic rods, which solves the problem of long adjustment time in existing technologies and improves processing efficiency.

CN223383095UActive Publication Date: 2025-09-26WUXI WYNN PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202422827580.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-26
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

When boring different types of main rollers, it is necessary to quickly locate the center point of the main roller and clamp it. Adjusting the clamping position takes a lot of time.

Method used

An automated rapid positioning fixture is used for main roller production, including a fixed plate, a clamping table, a storage seat, a motor, a screw, a hydraulic rod, a distance sensor and other components. The motor drives the screw to rotate and the hydraulic rod to move, and cooperates with sensor monitoring to achieve rapid positioning and clamping of the main roller.

Benefits of technology

It realizes the rapid positioning and clamping of main rollers of different models, improves the adaptability and efficiency of clamping, and reduces the adjustment time.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223383095U_ABST
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Abstract

The utility model discloses an automatic quick positioning fixture for main roller shaft production, which comprises a fixing plate and a clamping table, the upper side of the fixing plate is in contact with two storage seats, the storage seats are provided with V-shaped grooves, one side of the fixing plate is fixedly connected with a supporting plate, one side of the supporting plate is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a first screw, and the output end of the first screw is fixedly connected with a second screw. The first screw is in threaded connection with a first sliding block, the first sliding block is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a second screw, the second screw is in threaded connection with a second sliding block, the second sliding block is fixedly connected with a hydraulic rod, and the upper end of the hydraulic rod is fixedly connected with the clamping table. The main roller shaft is placed in the V-shaped groove of the storage seat, then the eight distance sensors capable of moving relatively are used for monitoring the position, the first motor, the second motor and the hydraulic rod are controlled, the clamping seat can move to correspond to the center point of the main roller shaft, and therefore the rapid positioning and clamping effects are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of main roller shaft processing angle, in particular to an automatic rapid positioning fixture for main roller shaft production. Background Art

[0002] During the main roller machining process, it is usually necessary to bore holes at appropriate positions. During boring, the main roller needs to be clamped with a fixture and quickly limited on the boring machine. The position of the boring tool is then adjusted to correspond to the center point of the main roller, and then boring processing is carried out on main rollers of different models.

[0003] According to the Chinese patent publication number CN212285983U, "A boring positioning fixture", it mainly describes that the V-shaped seat can provide good support for the workpiece, and the positioning column can position the processed end face of the workpiece, which is conducive to the processing of low-angle inclined holes, ensures the accuracy of inclined hole processing, and has better coaxiality. When boring different types of main rollers, it is necessary to quickly locate the center point of the main roller and clamp it. Adjusting the clamping position will take a lot of time.

[0004] Therefore, an automated quick positioning fixture for main roller production is proposed to solve the problem that when boring main rollers of different models, the center point of the main roller needs to be quickly located and clamped, and adjusting the clamping position takes a lot of time. Utility Model Content

[0005] The technical problem to be solved by the present invention is: when boring different models of main roller shafts, it is necessary to quickly locate the center point of the main roller shaft and clamp it. Adjusting the clamping position will take a lot of time. Therefore, an automated quick positioning fixture for main roller shaft production is proposed.

[0006] The technical solution adopted by the utility model to solve the technical problem is: an automated rapid positioning fixture for main roller shaft production, comprising a fixed plate and a clamping table, the upper side of the fixed plate contacts two storage seats, the storage seat is provided with a V-shaped groove, one side of the fixed plate is fixedly connected to a support plate, one side of the support plate is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a first screw, the first screw is threadedly connected to a first slider, the first slider is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a second screw, the second screw is threadedly connected to a second slider, the second slider is fixedly connected to a hydraulic rod, the upper end of the hydraulic rod is fixedly connected to the clamping table, one side of the storage seat is fixedly connected to a pad, the upper end of the pad is fixedly connected to the bracket and the upper end of the bracket is fixedly connected to a connecting plate, the upper end of the connecting plate is fixedly connected to a third motor, the output end of the third motor is fixedly connected to a third screw, two sides of the third screw, which are away from each other, are threadedly connected to third sliders, and the third slider is fixedly connected to a distance sensor, and the monitoring directions of the four distance sensors are cross-opposite.

[0007] As an optimal technical solution of the present invention, a limiting groove is provided on one side of the fixed plate and a fourth screw is rotatably connected in the limiting groove. Both sides of the fourth screw that are away from each other are threadedly connected with protrusions, and the protrusions are fixedly connected to the storage seat. By setting the fourth screw, the protrusions and the storage seat can be driven to move, thereby improving the adaptability to the main roller shaft.

[0008] As an optimal technical solution of the present invention, a pressure plate is provided on the upper side of the storage seat, a clamping sleeve is fixedly connected to the upper side of the pressure plate, an electric push rod is inserted into the upper end of the clamping sleeve, and the electric push rod is fixedly connected to the bottom end of the connecting plate. The electric push rod is provided to drive the pressure plate to press down, and cooperate with the storage seat to limit the main roller shaft.

[0009] As an optimal technical solution of the present invention, a positioning rod is threadedly connected to the sleeve, and the positioning rod is inserted into the end of the electric push rod. By arranging the positioning rod in conjunction with the electric push rod and the sleeve, the main roller can be easily replaced according to the size of the main roller.

[0010] As an optimal technical solution of the present invention, a connecting groove is provided on the storage seat, a spring rod is fixedly connected in the connecting groove, and a clamping plate is fixedly connected to the upper end of the spring rod. By arranging the spring rod in conjunction with the clamping plate, the two end ends of the main roller shaft can be limited.

[0011] The utility model has the following advantages: by placing the main roller in the V-groove of the storage seat, and then using eight relatively movable distance sensors to provide position monitoring, and controlling the first motor, the second motor and the hydraulic rod, the clamping seat can be moved to correspond to the center point of the main roller, thereby achieving rapid positioning and clamping effects, and rotating the fourth screw can drive the two storage seats away from each other, and cooperate with the spring rod and the clamping plate to limit the main rollers of different models, thereby improving the adaptability of clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a three-dimensional structural diagram of an automated rapid positioning fixture for main roller production according to a preferred embodiment of the present invention;

[0013] Figure 2 This is a schematic side sectional structural diagram of a mounting seat of an automated rapid positioning fixture for main roller production according to a preferred embodiment of the present invention;

[0014] Figure 3 This is a schematic diagram of the enlarged structure of point A of an automated rapid positioning fixture for main roller production in a preferred embodiment of the present invention.

[0015] Explanation of the accompanying symbols: 1. Fixed plate; 2. Clamping table; 3. Storage seat; 4. V-shaped groove; 5. First screw; 6. First slider; 7. Second screw; 8. Second slider; 9. Hydraulic rod; 10. Pad; 11. Bracket; 12. Connecting plate; 13. Third screw; 14. Third slider; 15. Distance sensor; 16. Limiting groove; 17. Fourth screw; 18. Electric push rod; 19. Clamping sleeve; 20. Pressing plate; 21. Positioning rod; 22. Connecting groove; 23. Spring rod; 24. Clamping plate. DETAILED DESCRIPTION

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Please refer to Figure 1-3The shown embodiment is an automated rapid positioning fixture for main roller production, comprising a fixed plate 1 and a clamping table 2. A driving motor is provided on one side of the clamping table 2, and the chuck is driven to rotate by the driving motor. The upper side of the fixed plate 1 contacts two storage seats 3, and the storage seats 3 are provided with V-shaped grooves 4. One side of the fixed plate 1 is fixedly connected to a support plate, and one side of the support plate is fixedly connected to a first motor. The output end of the first motor is fixedly connected to a first screw 5. The first motor can drive the first screw 5 to rotate and make the first slider 6 move laterally. The first screw 5 is threadedly connected to the first slider 6, and the first slider 6 is fixedly connected to the second motor. The output end of the second motor is fixedly connected to the second screw 7. The second motor controls the rotation of the second screw 7, which can cause the second slider 8 to move vertically, and then cooperates with the hydraulic rod 9 to realize the change in the height of the clamping table 2. The second screw 7 is threaded The second slider 8 is connected with a groove, and a hydraulic rod 9 is fixedly connected to the second slider 8. The upper end of the hydraulic rod 9 is fixedly connected to the clamping platform 2. A pad 10 is fixedly connected to one side of the storage seat 3. The upper end of the pad 10 is fixedly connected to the bracket 11 and the upper end of the bracket 11 is fixedly connected to the connecting plate 12. The upper end of the connecting plate 12 is fixedly connected to the third motor. The output end of the third motor is fixedly connected to the third screw 13. The third screw 13 and the fourth screw 17 are bidirectional screws. The third slider 14 is threadedly connected on both sides away from each other. The third motor can drive the third slider 14 to move relative to each other, and control the relative movement of two adjacent third sliders 14 and the distance sensor 15, thereby realizing cross-monitoring of the main roller shaft. The third slider 14 is fixedly connected to the distance sensor 15, and the monitoring directions of the four distance sensors 15 are cross-relative.

[0018] Among them, the storage seat 3 is fixedly connected to the protrusion, and the protrusion is threadedly connected to the two sides of the fourth screw 17 that are far away from each other. The fourth screw 17 is rotatably connected to the limiting groove 16. The limiting groove 16 is located on one side of the fixed plate 1. By manually adjusting the fourth screw 17, the two storage seats 3 can be driven to move relative to each other, thereby adapting to main rollers of different lengths and providing support for the main rollers.

[0019] Among them, the bottom end of the connecting plate 12 is fixedly connected to the electric push rod 18, the electric push rod 18 is plugged into the upper end of the sleeve 19, the sleeve 19 is fixedly connected to the upper side of the pressure plate 20, and the pressure plate 20 is located on the upper side of the storage seat 3. By setting the electric push rod 18 to extend and contract, the pressure plate 20 can be driven to press down, and can cooperate with the V-groove 4 of the storage seat 3 to limit the main roller shaft and realize rapid clamping.

[0020] Among them, the end of the electric push rod 18 is plugged with a positioning rod 21, and the positioning rod 21 is threadedly connected to the sleeve 19. By providing the positioning rod 21, different pressure plates 20 can be easily replaced.

[0021] Among them, the clamping plate 24 is fixedly connected to the upper end of the spring rod 23, the spring rod 23 is fixedly connected in the connecting groove 22, and the connecting groove 22 is located on the storage seat 3. By setting the spring rod 23 and cooperating with the clamping plate 24, the two end heads of the main roller shaft can be limited to improve stability.

[0022] Working principle: According to the size and length of the main roller, adjust the third screw 13 to drive the two storage seats 3 to move relative to each other, then place the main roller into the storage slot 4, and then start the electric push rod 18 to extend and drive the pressure plate 20 to press down, so that the main roller is stably limited in the V-groove. At this time, the third motor drives the third screw 13 to rotate, so that the four distance sensors 15 can achieve height movement and monitor the distance between them and the main roller. When the monitoring distances of the four distance sensors 15 are consistent, the sensor signal is sent to the first motor, the second motor and the hydraulic rod 9. At this time, the first screw 5 and the second screw 7 rotate, and the center point of the three-jaw chuck on the clamping table 2 corresponds to the center point of the main roller, and then rapid positioning and clamping are achieved, and the main rollers of different models can be limited, thereby improving the adaptability of clamping.

[0023] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

[0024] Other parts of the present invention that are not described in detail belong to the prior art and will not be described in detail here.

[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automated rapid positioning fixture for main roller production, comprising a fixing plate (1) and a clamping table (2), characterized in that: The upper side of the fixed plate (1) contacts two storage seats (3), and a V-shaped groove (4) is provided on the storage seats (3). One side of the fixed plate (1) is fixedly connected to a support plate, and one side of the support plate is fixedly connected to a first motor. The output end of the first motor is fixedly connected to a first screw rod (5), and the first screw rod (5) is threadedly connected to a first slider (6). The first slider (6) is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to a second screw rod (7), and the second screw rod (7) is threadedly connected to a second slider (8). The second slider (8) is fixedly connected to a hydraulic rod (9). The upper end of the hydraulic rod (9) is fixedly connected to the clamping platform (2); a pad (10) is fixedly connected to one side of the storage seat (3); the upper end of the pad (10) is fixedly connected to a bracket (11); and the upper end of the bracket (11) is fixedly connected to a connecting plate (12); the upper end of the connecting plate (12) is fixedly connected to a third motor; the output end of the third motor is fixedly connected to a third screw (13); two sides of the third screw (13) that are away from each other are both threadedly connected to third sliders (14); the third slider (14) is fixedly connected to a distance sensor (15); and the monitoring directions of the four distance sensors (15) are cross-opposite.

2. The automatic rapid positioning fixture for main roller production according to claim 1, characterized in that: A limiting groove (16) is provided on one side of the fixing plate (1), and a fourth screw rod (17) is rotatably connected in the limiting groove (16). Both sides of the fourth screw rod (17) that are away from each other are threadedly connected with protrusions, and the protrusions are fixedly connected to the storage seat (3).

3. The automatic rapid positioning fixture for main roller production according to claim 2, characterized in that: A pressing plate (20) is provided on the upper side of the storage seat (3), a clamping sleeve (19) is fixedly connected to the upper side of the pressing plate (20), an electric push rod (18) is plugged into the upper end of the clamping sleeve (19), and the electric push rod (18) is fixedly connected to the bottom end of the connecting plate (12).

4. The automatic rapid positioning fixture for main roller production according to claim 3, characterized in that: The ferrule (19) is threadedly connected with a positioning rod (21), and the positioning rod (21) is plugged into the end of the electric push rod (18).

5. The automatic rapid positioning fixture for main roller production according to claim 3, characterized in that: A connecting groove (22) is provided on the storage seat (3), a spring rod (23) is fixedly connected in the connecting groove (22), and a clamping plate (24) is fixedly connected to the upper end of the spring rod (23).

Citation Information

Patent Citations

  • Boring positioning clamp

    CN212285983U