Cooling liquid spraying device for numerical control machine tool
Through the design of the transmission mechanism and the injection mechanism, the problem of the non-adjustable angle of the coolant injection device of the CNC machine tool is solved, and the flexible multi-angle injection and precise supply of the coolant are realized, thereby improving the processing efficiency and precision of the CNC machine tool.
Patent Information
- Application Number
- CN202422298101.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing coolant injection device for CNC machine tools cannot flexibly adjust the angle of the injection pipe, resulting in a dead angle for coolant supply and inconvenience in use.
A coolant injection device consisting of a transmission mechanism and an injection mechanism was designed. The slider and the injection pipe were driven by the engagement of a driving motor and gears. Combined with the flexible control of the solenoid valve, multi-angle adjustment and precise cooling of the injection pipe were achieved.
The flexible adaptability and efficient and precise cooling of the coolant injection device are achieved, which improves the processing efficiency and precision of CNC machine tools.
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Figure CN223383139U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of numerical control machine tool processing, in particular to a cooling liquid spraying device for numerical control machine tools. Background Art
[0002] CNC machine tools are automated machine tools equipped with a program control system. They integrate multiple technologies such as mechanics, electrical, hydraulic, pneumatic, microelectronics and information. CNC machine tools use pre-programmed processing programs to precisely control the movements of the machine tools. During the processing, the CNC system can control the movement of each coordinate axis of the machine tool, including linear and rotary motion, according to program instructions to achieve precise processing of the workpiece. It has the characteristics of high precision, high speed and high degree of automation. CNC machine tools can process parts of various complex shapes, such as curves and surfaces, and are widely used in many fields such as aerospace, automobile manufacturing, and mold processing. Compared with traditional machine tools, CNC machine tools have greatly improved production efficiency and processing accuracy, reduced human errors, and also reduced labor intensity, providing strong technical support for the development of modern manufacturing.
[0003] A Chinese patent application, published in CN115476196A, discloses a multi-angle coolant injection device for CNC machine tools. The device comprises an annular bracket, a coolant nozzle disposed on the annular bracket, a row of coolant nozzles disposed on the coolant nozzle, and a number of coolant flow channels within the coolant nozzle equal to the number of coolant nozzles. Each coolant flow channel is connected to a coolant nozzle at one end, and a coolant inlet is disposed on the end face of the coolant nozzle at the other end. The coolant inlets are distributed in an annular array at equal intervals on the end face of the coolant nozzle. The device also comprises an electromagnetic integrated valve assembly, the electromagnetic integrated valve assembly having a main flow valve port and a number of diverter valve ports equal to the number of coolant nozzles. A diverter pipe is connected between the diverter valve port and the coolant nozzle, and a reversing valve connected to the end of the coolant nozzle is disposed between the diverter pipe and the coolant nozzle. The coolant injection device features adjustable injection angles and uniform cooling, and is fully functional and highly practical.
[0004] During use, the above-mentioned device changes the spray position by setting up multiple water spray pipes and adopting independent control of solenoid valves. However, during its actual use, each spray pipe is in a fixed state, and it is impossible to flexibly adjust the specific angle direction of each spray pipe. It is inconvenient to further adjust the specific angle of each spray pipe during the overall use. There is still a certain spray gap in the overall use. Since the overall coolant supply is prone to dead corners, it is inconvenient to use, so it needs to be improved. Utility Model Content
[0005] In view of the problems mentioned in the background art, the purpose of the present utility model is to provide a coolant spraying device for a numerical control machine tool to solve the problems raised in the background art.
[0006] The above technical purpose of the present utility model is achieved through the following technical solutions:
[0007] A coolant spraying device for a numerical control machine tool includes a machine tool processing head. An installation frame is fixedly installed on the top of the machine tool processing head. A ring-shaped water supply pipe is fixedly installed on the outside of the installation frame. One end of the ring-shaped water supply pipe is fixedly connected to a water connection pipe. A transmission mechanism is fixedly installed in the middle of the outer surface of the machine tool processing head. Spraying mechanisms are equidistantly installed on the outside of the transmission mechanism;
[0008] The transmission mechanism includes a fixed plate and a ring-shaped rail. The fixed plate is fixedly installed at the upper end of one side of the machine tool processing head. The ring-shaped rail is fixedly installed in the middle of the outer surface of the machine tool processing head. Sliders are equidistantly slidably connected inside the ring-shaped rail. A sliding ring is fixedly installed on the outside of the slider. A driving component is fixedly installed on the fixed plate. The driving component is used to drive the sliding ring. The spraying mechanisms are equidistantly installed on the outside of the sliding ring.
[0009] As a preferred technical solution, the driving component includes a driving motor and a toothed ring. The driving motor is fixedly installed at the outer end of the fixed plate. The toothed ring is fixedly installed on the top of the sliding ring. The output end of the driving motor penetrates through the fixed plate and is fixedly installed with a transmission gear. The transmission gear and the toothed ring are meshed and connected.
[0010] As a preferred technical solution, the spraying mechanism includes a concave frame and a driving component. The concave frames are equidistantly fixedly connected to the outside of the sliding ring. The driving component is fixedly connected to the top of one slider. A driving gear is rotatably connected inside the concave frame. The driving gear and the driving component are meshed and connected. A spraying pipe is fixedly connected to the outside of the driving gear. Solenoid valves are fixedly connected to the tops of the spraying pipes. A hose is provided at the top of the solenoid valve. The top of the solenoid valve is connected to the ring-shaped water supply pipe through the hose.
[0011] As a preferred technical solution, the overall cross-sectional shape of the spraying pipe is arranged in a '丿' shape. A threaded joint is fixedly connected to the outer end of the water connection pipe.
[0012] As a preferred technical solution, the driving component includes a connecting frame. The connecting frame is fixedly connected to the top of one slider. An electric push rod is fixedly connected to the top of the connecting frame. The output end of the electric push rod penetrates through the connecting frame and is fixedly connected to a top ring. Rack bars are equidistantly fixedly connected to the bottom of the top ring. The rack bars are inserted into the inside of the concave frame. The rack bars and the driving gear are meshed and connected.
[0013] As a preferred technical solution, the overall cross-sectional shape of the slider is set to be a convex shape, and the overall cross-sectional shape of the interior of the annular rail is also set to be a convex shape.
[0014] As a preferred technical solution, the inner wall of the annular rail and the outer surface of the slider are both fixedly connected with wear-resistant gaskets, and the top of the machine tool processing head is fixedly connected with a connecting wire.
[0015] In summary, the present invention has the following beneficial effects:
[0016] First, the transmission mechanism of this device has performed excellently in actual use. The drive motor on the fixed plate is started to drive the transmission gear to rotate. Due to the engagement with the gear ring, the gear ring is driven to rotate. The gear ring rotates, and the slip ring drives the slider to slide on the inner side of the annular rail, thereby driving the outer injection mechanism to rotate. This can flexibly adjust the movable displacement and position orientation of the injection mechanism, improve the adaptability of the device, and provide accurate and effective cooling support for CNC machine tool processing. It shows strong adaptability, so that the coolant injection position can be flexibly adapted to different processing requirements.
[0017] Second, during the application of this device, the top ring can be pushed down by starting the electric push rod, and the sliding of the top ring pushes the rack up and down. Because the rack is engaged with the drive gear, the auxiliary drive gear rotates, thereby driving the injection pipe to rotate and adjust the direction of the spray. The external water supply pipe is connected through a threaded joint, and the coolant is discharged into the annular water supply pipe through the water pipe and then supplied to each injection pipe. The solenoid valve switch can be used to flexibly control the water discharge. This design improves the coolant injection performance and usage flexibility, provides efficient and precise cooling services for CNC machine tool processing, and facilitates the use of this device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the utility model when viewed from above;
[0020] Figure 3 This is a schematic diagram of the top view of the injection mechanism of the utility model;
[0021] Figure 4 It is a bottom view structural diagram of the injection mechanism of the present utility model.
[0022] Figure numerals: 1. Machine tool processing head; 2. Mounting frame; 3. Annular water supply pipe; 4. Water connecting pipe; 5. Transmission mechanism; 51. Fixed plate; 52. Annular rail; 53. Slider; 54. Slip ring; 55. Power assembly; 551. Drive motor; 552. Gear ring; 553. Transmission gear; 6. Injection mechanism; 61. Concave frame; 62. Drive assembly; 621. Connecting frame; 622. Electric push rod; 623. Top ring; 624. Rack; 63. Drive gear; 64. Injection pipe; 65. Solenoid valve; 66. Hose; 7. Threaded joint. DETAILED DESCRIPTION Example
[0023] refer to Figures 1 to 4 The present embodiment provides a coolant spraying device for a CNC machine tool, comprising a machining head 1, a mounting bracket 2 fixedly mounted on the top of the machining head 1, an annular water supply pipe 3 fixedly mounted on the outside of the mounting bracket 2, one end of the annular water supply pipe 3 fixedly connected to a water receiving pipe 4, a transmission mechanism 5 fixedly mounted on the middle of the outer surface of the machining head 1, and spraying mechanisms 6 mounted at equal intervals on the outside of the transmission mechanism 5;
[0024] The transmission mechanism 5 includes a fixed plate 51 and an annular rail 52. The fixed plate 51 is fixedly mounted on the upper end of one side of the machine tool processing head 1. The annular rail 52 is fixedly mounted on the middle of the outer surface of the machine tool processing head 1. The inner part of the annular rail 52 is slidably connected with a slider 53 at equal intervals. The outer side of the slider 53 is fixedly mounted with a slip ring 54. A power component 55 is fixedly mounted on the fixed plate 51. The power component 55 is used to drive the slip ring 54. The injection mechanism 6 is installed at equal intervals on the outer side of the slip ring 54. The mounting frame 2 provides a stable mounting position for the annular water supply pipe 3 to ensure a stable supply of coolant. The transmission mechanism 5 The fixed plate 51 provides a solid installation foundation for the power component 55. The annular rail 52 cooperates with the slider 53 to enable the slip ring 54 to slide smoothly. The power component 55 can drive the slip ring 54 to rotate, thereby driving the injection mechanism 6 installed at equal intervals on the outside to flexibly adjust its position. This design enables the coolant injection device to quickly and accurately adjust the injection angle and position according to different processing requirements, thereby improving the uniformity and pertinence of the cooling effect. At the same time, the overall structure is compact, cooperates well with the machine tool processing head 1, does not take up too much space, and provides a strong guarantee for the efficient processing of CNC machine tools.
[0025] refer to Figures 1-4, the power component 55 includes a drive motor 551 and a gear ring 552. The drive motor 551 is fixedly installed at the outer end of the fixed plate 51, and the gear ring 552 is fixedly installed at the top of the slip ring 54. The output end of the drive motor 551 penetrates through the fixed plate 51 and is fixedly installed with a transmission gear 553. The transmission gear 553 is meshed and connected with the gear ring 552. The injection mechanism 6 includes a concave frame 61 and the power component 55. The concave frame 61 is fixedly connected to the outside of the slip ring 54 at equal intervals, and the power component 55 is fixedly connected to the top of a slider 53. A drive gear 63 is rotatably connected inside the concave frame 61. The drive gear 63 is meshed and connected with the power component 55. A spray pipe 64 is fixedly connected to the outside of the drive gear 63. Solenoid valves 65 are fixedly connected to the tops of the spray pipes 64. A hose 66 is provided at the top of the solenoid valve 65. The top of the solenoid valve 65 is communicated with the annular water supply pipe 3 through the hose 66. The overall cross-sectional shape of the spray pipe 64 is set in a shape like a reverse L. A threaded joint 7 is fixedly connected to the outer end of the water connection pipe 4. In the power component 55, the drive motor 551 is installed on the fixed plate 51 to provide a stable power source for the system. The gear ring 552 is meshed with the transmission gear 553. The drive motor 551 drives the transmission gear 553 to rotate, thereby driving the gear ring 552 and the slip ring 54 to rotate, realizing precise adjustment of the position of the injection mechanism 6. The concave frame 61 of the injection mechanism 6 is fixed to the outside of the slip ring 54 to provide stable support for the internal structure. The power component 55 is meshed with the drive gear 63, and can flexibly control the rotation of the drive gear 63, and then adjust the angle of the spray pipe 64. The solenoid valve 65 at the top of the spray pipe 64 can precisely control the outflow of the coolant. It is communicated with the annular water supply pipe 3 through the hose 66 to ensure stable coolant supply. The spray pipe 64 is designed in a shape like a reverse L, which is convenient for spraying the coolant at multiple angles. The threaded joint 7 at the outer end of the water connection pipe 4 is convenient for connecting the external water supply pipeline. The overall design makes the coolant spraying more precise and flexible, improving the machining efficiency and quality of the CNC machine tool.
[0026] Reference Figure 3-Figure 4, the driving assembly 62 includes a connecting frame 621, which is fixedly connected to the top of a slider 53, and the top of the connecting frame 621 is fixedly connected to an electric push rod 622. The output end of the electric push rod 622 passes through the connecting frame 621 and is fixedly connected to a top ring 623. The bottom of the top ring 623 is fixedly connected to a rack 624 at equal intervals. The rack 624 is inserted into the inner side of the concave frame 61, and the rack 624 is meshed with the driving gear 63. The overall cross-sectional shape of the slider 53 is set to a convex shape, and the overall cross-sectional shape of the interior of the annular rail 52 is also set to a convex shape. The inner wall of the annular rail 52 and the outer surface of the slider 53 are fixedly connected with wear-resistant gaskets. The top of the machine tool processing head 1 is fixedly connected with a connecting wire. The connecting frame 621 connects the electric push rod 622 is fixed on the top of the slider 53, providing a stable support structure. The electric push rod 622 pushes the top ring 623 to move up and down, driving the rack 624 to move inside the concave frame 61, and then engages with the driving gear 63 to achieve precise adjustment of the angle of the injection pipe 64. The convex cross-section design of the slider 53 and the annular rail 52 enhances the stability and guidance of the connection, ensuring that the slider 53 slides smoothly and reliably in the annular rail 52. The wear-resistant gaskets on the inner wall of the annular rail 52 and the outer surface of the slider 53 reduce friction loss and extend the service life of the device. The connecting wires on the top of the machine tool processing head 1 are convenient for connection to the external control system, realizing precise control of the coolant injection device, and improving the cooling effect and processing accuracy during the CNC machine tool processing process.
[0027] Principle of use and advantages: By setting up the transmission mechanism 5, the present device can show excellent performance and strong adaptability during actual use. It can be operated by starting the drive motor 551 on the fixed plate 51. When the drive motor 551 is started, it can drive the transmission gear 553 to rotate. The transmission gear 553 is in a meshing connection state with the gear ring 552. As the transmission gear 553 continues to rotate, the gear ring 552 can be driven to rotate with the help of the transmission gear 553. When the gear ring 552 rotates, it will drive the slip ring 54 to rotate, and the slip ring 54 will drive the slider 53 to slide on the inner side of the annular rail 52. The sliding of the slip ring 54 can drive the various injection mechanisms 6 on its outside to rotate, and then the movable displacement of the injection mechanism 6 can be flexibly adjusted. In this way, it is easy to adjust the position and direction of the injection mechanism 6, so that the present device can flexibly adapt to the injection position of the coolant, greatly improving the overall adaptability of the present device, and providing more accurate and effective cooling support for the processing process of CNC machine tools;
[0028] The provision of the spray mechanism 6 ensures excellent performance during use. The device can be activated by activating the electric push rod 622, which pushes the top ring 623 downward. As the top ring 623 slides, it pushes each rack 624 up and down. The racks 624 are meshed with the drive gear 63. As the top ring 623 drives the racks 624 up and down, they assist in the rotation of the drive gear 63. Rotation of the gears drives the spray pipes 64. Adjusting the rotation of the spray pipes 64 further adjusts the direction of the spray. During operation, the spray pipes 64 not only allow for flexible rotation and adjustment, but also facilitate adjustment of the direction of each spray pipe 64. During operation, the threaded connector 7 connects to an external water supply line. Coolant is then discharged through the water connection pipe 4 into the annular water supply pipe 3. Water in the annular water supply pipe 3 is then supplied to each spray pipe 64. By regulating the opening and closing of the solenoid valve 65, the discharge of water from each injection pipe 64 can be flexibly controlled. This design can greatly improve the overall coolant injection performance of the device and the flexibility during use, providing more efficient and precise cooling services for the processing of CNC machine tools and facilitating the use of the device.
Claims
1. A coolant spraying device for a CNC machine tool, comprising a machine tool processing head (1), characterized in that: At the top of the machine tool processing head (1), a mounting frame (2) is fixedly installed. On the outer side of the mounting frame (2), an annular water supply pipe (3) is fixedly installed. One end of the annular water supply pipe (3) is fixedly connected to a water connection pipe (4). In the middle of the outer surface of the machine tool processing head (1), a transmission mechanism (5) is fixedly installed. The outer side of the transmission mechanism (5) is equidistantly installed with injection mechanisms (6); The transmission mechanism (5) includes a fixed plate (51) and an annular rail (52). The fixed plate (51) is fixedly installed at the upper end of one side of the machine tool processing head (1). The annular rail (52) is fixedly installed in the middle of the outer surface of the machine tool processing head (1). Inside the annular rail (52), sliders (53) are slidably connected equidistantly. On the outer side of the slider (53), a slip ring (54) is fixedly installed. On the fixed plate (51), a power component (55) is fixedly installed. The power component (55) is used to drive the slip ring (54). The injection mechanisms (6) are equidistantly installed on the outer side of the slip ring (54).
2. The coolant spraying device for a CNC machine tool according to claim 1, characterized in that: The power component (55) includes a driving motor (551) and a gear ring (552). The driving motor (551) is fixedly installed at the outer end of the fixed plate (51). The gear ring (552) is fixedly installed at the top of the slip ring (54). The output end of the driving motor (551) penetrates through the fixed plate (51) and is fixedly installed with a transmission gear (553). The transmission gear (553) and the gear ring (552) are meshed and connected.
3. The coolant spraying device for a CNC machine tool according to claim 2, characterized in that: The injection mechanism (6) includes a concave frame (61) and a driving component (62). The concave frames (61) are equidistantly fixedly connected to the outer side of the slip ring (54). The driving component (62) is fixedly connected to the top of one slider (5)3. Inside the concave frame (61), a driving gear (63) is rotatably connected. The driving gear (63) and the driving component (62) are meshed and connected. On the outer side of the driving gear (63), an injection pipe (64) is fixedly connected. On the top of the injection pipe (64), solenoid valves (65) are fixedly connected. At the top of the solenoid valve (65), there is a hose (66). The top of the solenoid valve (65) is connected to the annular water supply pipe (3) through the hose (66).
4. The coolant spraying device for a CNC machine tool according to claim 3, characterized in that: The overall cross-sectional shape of the injection pipe (x) is in a shape of a reverse L. The outer end of the water connection pipe (4) is fixedly connected with a threaded joint (7).
5. The coolant spraying device for a CNC machine tool according to claim 4, characterized in that: The driving component (62) includes a connecting frame (621). The connecting frame (621) is fixedly connected to the top of one slider (53). On the top of the connecting frame (621), an electric push rod (622) is fixedly connected. The output end of the electric push rod (622) penetrates through the connecting frame (621) and is fixedly connected with a top ring (623). At the bottom of the top ring (623), racks (624) are fixedly connected equidistantly. The racks (624) are inserted into the inner side of the concave frame (61). The racks (624) and the driving gear (63) are meshed and connected.
6. The coolant spraying device for a CNC machine tool according to claim 1, characterized in that: The overall cross-sectional shape of the slider (53) is in a shape of a convex character, and the overall cross-sectional shape inside the annular rail (52) is also in a shape of a convex character.
7. The coolant spraying device for a CNC machine tool according to claim 6, characterized in that: The inner wall of the annular rail (52) and the outer surface of the slider (53) are both fixedly connected with wear-resistant gaskets, and the top of the machine tool processing head (1) is fixedly connected with a connecting wire.
Citation Information
Patent Citations
Multi-angle cooling liquid spraying device for numerical control machine tool
CN115476196A