Deburring device for cylinder sleeve machining

Abstract

The utility model provides a deburring device for cylinder sleeve processing, which relates to the technical field of deburring devices for cylinder sleeve processing, and comprises a mounting rack, a fixing block is fixedly mounted in the mounting rack, a fixing disc is fixedly mounted on the side surface of the fixing block, and an electric telescopic rod is fixedly mounted on the side surface of the fixing disc. A clamping plate is fixedly installed at the output end of the electric telescopic rod, and a sliding block is connected to the interior of the installation frame in a sliding mode, in the machining process, by adopting a combined structure of the electric telescopic rod and the clamping plate, the stability and precision in the machining process are improved, and deviation possibly generated when traditional equipment conducts treatment is avoided. In addition, the design of the sliding block and the rotary disc allows the polishing plate to flexibly move in a larger range, and efficient deburring is achieved. And through cooperation of the lead screw and the lifting block, the height of the polishing plate can be accurately controlled, and therefore the deburring consistency is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of deburring devices for cylinder liner processing, in particular to a deburring device for cylinder liner processing. Background Art

[0002] In the traditional cylinder liner processing process, deburring is an indispensable step, which directly affects the surface quality and service life of the cylinder liner. Existing deburring equipment mostly adopts manual operation or simple mechanical structure, which is not only inefficient but also difficult to ensure the consistency and accuracy of deburring. Announcement No. CN221583011U discloses a deburring device for cylinder liner processing, including a base, two movable slides are provided on the base, a telescopic support is provided on the movable slide, a brush cleaning device is provided on one side of the telescopic support, a loader is provided between the two brush cleaning devices, a cylinder liner drop groove is provided on the loader, a slide groove is provided on one side below the cylinder liner drop groove, a telescopic baffle is provided on one side of the inner wall of the slide groove, a groove is provided in the loader, and two rotating baffles are provided below the groove. Not only can burrs be deburred on both ends of the cylinder liner at the same time, but also the material can be automatically loaded and unloaded, thereby improving the cleaning efficiency. Although this product is convenient for loading and unloading, traditional deburring devices usually have problems such as low processing accuracy, complex operation and poor working environment. Due to the lack of a stable fixing mechanism, the cylinder liner is prone to slight deviation during machining, resulting in uneven deburring and even damage to the part. Many machines are unable to perform detailed height adjustment, resulting in uneven contact between the polishing plate and the workpiece, affecting the overall effect and poor practicality, which requires improvement. Utility Model Content

[0003] The purpose of this utility model is to solve the technical problems raised in the above background technology.

[0004] The cam is fixedly mounted on the support frame, and the cam is mounted on a link mechanism, and the cam is mounted on a link mechanism, and the cam is mounted on a link mechanism.

[0005] Preferably, the output end of the hydraulic rod is fixedly connected to the sliding block, and the clamping plate is slidably connected to the fixed plate. This allows the device to be adjusted to the optimal working angle as needed during the deburring process, enhancing flexibility and ensuring adaptability to cylinder liners of different sizes, further improving processing efficiency and quality.

[0006] Preferably, the output end of the motor is fixedly connected to the turntable, and the lead screw is threadedly connected to the lifting block. This allows for precise control of the height of the polishing plate, ensuring uniform contact between the polishing plate and the cylinder liner surface. This avoids the adverse effects of inaccurate height control associated with conventional deburring equipment, significantly improving deburring accuracy and consistency.

[0007] Preferably, the limit plate is slidably connected to polishing plate A, the limit rod is slidably connected to the limit plate, and one end of the spring is fixedly connected to the lifting block. Here, the limit plate is slidably connected to polishing plate A, and the limit rod and spring further enhance the flexible adjustability of polishing plate B. The action of the push plate enables the limit rod to precisely control the working position of the polishing plate.

[0008] Preferably, a dust hood is fixedly mounted on the side of the sliding block, a connecting pipe is fixedly mounted on the side of the dust hood, a dust suction fan is fixedly mounted on one end of the connecting pipe, a filter plate is fixedly mounted inside the connecting pipe, a collection box is slidably connected to the inside of the connecting pipe, and a buckle is rotatably connected to the side of the connecting pipe. This effectively collects dust generated during the deburring process, improving the working environment and preventing dust from contaminating the equipment and operating area. This design reduces subsequent cleanup workload, extends the service life of the equipment, and improves the environmental friendliness and safety of production.

[0009] Preferably, the clip is rotatably connected to a collection box disposed at the bottom end of the filter plate. The clip and collection box design facilitates waste collection and processing. The flexible clip connection allows for easy removal and cleaning of the collection box, ensuring rapid, centralized waste processing and simplifying maintenance.

[0010] Compared with the prior art, the advantages and positive effects of the present invention are:

[0011] 1. This utility model utilizes a combination of an electric telescopic rod and a clamping plate to improve stability and precision during processing, avoiding the potential misalignment associated with traditional equipment. Furthermore, the design of the sliding block and turntable allows for flexible movement of the polishing plate over a wider range, achieving efficient deburring. The combination of a screw and lifting block allows for precise control of the polishing plate's height, ensuring consistent deburring.

[0012] 2. In the present invention, by installing a dust suction device, not only the working environment is improved, but also the dust generated during the processing is effectively reduced, thereby protecting the operating life of the equipment, and the waste generated during the processing can automatically enter the interior of the collection box, and the waste can be collected in a unified manner. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of a deburring device for cylinder liner processing proposed by the utility model;

[0014] Figure 2 This utility model provides a schematic diagram of the explosion structure of the turntable of a deburring device for cylinder liner processing;

[0015] Figure 3 This is a schematic diagram of the exploded structure of a connecting pipe of a deburring device for cylinder liner processing proposed by the utility model;

[0016] Figure 4 This utility model proposes a deburring device for cylinder liner processing Figure 2 Enlarged view of point A in the middle;

[0017] Figure 5 This utility model proposes a deburring device for cylinder liner processing Figure 3 Enlarged view of point B in the middle.

[0018] Legend:

[0019] 1. Mounting frame; 2. Fixing block; 3. Fixing plate; 4. Electric telescopic rod; 5. Clamp; 6. Sliding block; 7. Hydraulic rod; 8. Turntable; 9. Motor; 10. Lifting block; 11. Screw; 12. Rotating head; 13. Polishing plate A; 14. Polishing plate B; 15. Limit plate; 16. Limit rod; 17. Push plate; 18. Spring; 19. Dust hood; 20. Connecting pipe; 21. Dust suction fan; 22. Filter plate; 23. Collection box; 24. Buckle. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1

[0023] See also Figure 1-5 The utility model provides a technical solution: a deburring device for cylinder liner processing, comprising a mounting frame 1, a fixed block 2 is fixedly installed inside the mounting frame 1, a fixed disk 3 is fixedly installed on the side of the fixed block 2, an electric telescopic rod 4 is fixedly installed on the side of the fixed disk 3, a clamping plate 5 is fixedly installed on the output end of the electric telescopic rod 4, a sliding block 6 is slidably connected to the inside of the mounting frame 1, a hydraulic rod 7 is fixedly installed on the side of the mounting frame 1, a turntable 8 is rotatably connected to the side of the sliding block 6, a motor 9 is fixedly installed on the side of the sliding block 6, a lifting block 10 is slidably connected to the inside of the turntable 8, and a rotating plate 8 is fixedly installed on the side of the rotating plate 8. The disc 8 is internally rotatably connected to a screw rod 11, the top of which is fixedly mounted a rotary head 12. A polishing plate A13 is fixedly mounted on the side of the lifting block 10. A polishing plate B14 is internally slidably connected to the lifting block 10. A limit plate 15 is fixedly mounted on the upper surface of the polishing plate B14. The lifting block 10 is internally slidably connected to a limit rod 16. A push plate 17 is fixedly mounted on one end of the limit rod 16. A spring 18 is fixedly mounted on the side of the push plate 17. The combination of the fixed block 2 and the fixed disc 3 of the mounting frame 1 ensures the stability of the entire deburring device and the firmness of the cylinder sleeve during operation. The electric telescopic rod 4 cooperates with the clamping plate 5 to easily clamp or release the cylinder sleeve, improving the convenience of operation and the reliability of the fixation. This structure effectively avoids the displacement problem of the cylinder sleeve during the deburring process and ensures the uniformity and high precision of the deburring. The output end of the hydraulic rod 7 is fixedly connected to the sliding block 6, and the clamping plate 5 is slidably connected to the fixed disc 3. The hydraulic rod 7 drives the sliding block 6 to move, which can accurately adjust the working position of the device. This allows the device to be adjusted to the optimal working angle as needed during the deburring process, enhancing flexibility and ensuring adaptability to cylinder liners of varying sizes, further improving processing efficiency and quality. The output end of motor 9 is fixedly connected to turntable 8, while screw 11 is threadedly connected to lifting block 10. Motor 9 drives turntable 8 to rotate, and the threaded connection between screw 11 and lifting block 10 enables the polishing plate to be raised and lowered. This design enables precise control of the polishing plate's height, ensuring uniform contact between the polishing plate and the cylinder liner surface, avoiding the adverse effects of inaccurate height control in traditional deburring equipment, thereby significantly improving deburring accuracy and consistency. Limiting plate 15 is slidably connected to polishing plate A13, while limiting rod 16 is slidably connected to limiting plate 15. One end of spring 18 is fixedly connected to lifting block 10, while limiting plate 15 is slidably connected to polishing plate A13. Limiting rod 16 and spring 18 further enhance the flexible adjustability of polishing plate B14. The action of push plate 17 enables limiting rod 16 to precisely control the working position of the polishing plate. This design ensures uniform pressure during the deburring process, effectively preventing over-grinding or under-grinding, thereby improving the quality of the finished product.

[0024] Example 2

[0025] See also Figure 1-5 A dust hood 19 is fixedly mounted on the side of the sliding block 6, a connecting pipe 20 is fixedly mounted on the side of the dust hood 19, a dust suction fan 21 is fixedly mounted on one end of the connecting pipe 20, a filter plate 22 is fixedly mounted inside the connecting pipe 20, a collection box 23 is slidably connected inside the connecting pipe 20, and a buckle 24 is rotatably connected to the side of the connecting pipe 20. The dust hood 19 is connected to the dust suction fan 21 through the connecting pipe 20, and cooperates with the filter plate 22 and the collection box 23 to effectively collect the dust generated during the deburring process, thereby improving the working environment and avoiding dust pollution of the equipment and the operating area. This design reduces the workload of subsequent cleaning, extends the service life of the equipment, and improves the environmental protection and safety of production. The buckle 24 is rotatably connected to the collection box 23, and the collection box 23 is arranged at the bottom end of the filter plate 22. The design of the buckle 24 and the collection box 23 facilitates the collection and treatment of waste. Through the flexible connection of the buckle 24, the collection box 23 can be easily disassembled and cleaned, ensuring that waste can be quickly and centrally processed, simplifying maintenance operations. This structure greatly improves the ease of use of the equipment and further enhances the environmental friendliness of the operation process.

[0026] Working principle: First, the cylinder liner is fixed to the clamping plate 5, which is connected to the electric telescopic rod 4 through the fixed block 2. The electric telescopic rod 4 drives the clamping plate 5 to keep the cylinder liner stable. The sliding block 6 slides along the mounting frame 1 under the push of the hydraulic rod 7, and drives the turntable 8 connected to it to rotate. While the motor 9 drives the turntable 8 to rotate, it is threadedly connected to the lifting block 10 through the screw rod 11, so that the lifting block 10 is raised and lowered along the screw rod 11, thereby controlling the position of the polishing plate A13 and the polishing plate B14. The limit rod 16 adjusts the position of the polishing plate B14 through the limit plate 15 and the spring 18 to ensure that the polishing plate can act evenly on the surface of the cylinder liner during the deburring process. In addition, the device is equipped with a dust hood 19, which is connected to the dust suction fan 21 through the connecting pipe 20. The dust suction fan 21 collects the dust generated during the processing through the filter plate 22 and puts it into the collection box 23. The buckle 24 is used to fix the collection box 23 for easy cleaning.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A deburring device for cylinder liner processing, comprising a mounting frame (1), characterized in that: The interior of the mounting frame (1) is fixedly mounted with a fixed block (2), a side of the fixed block (2) is fixedly mounted with a fixed disk (3), a side of the fixed disk (3) is fixedly mounted with an electric telescopic rod (4), an output end of the electric telescopic rod (4) is fixedly mounted with a clamping plate (5), the interior of the mounting frame (1) is slidably connected with a sliding block (6), a side of the mounting frame (1) is fixedly mounted with a hydraulic rod (7), a side of the sliding block (6) is rotatably connected with a turntable (8), a side of the sliding block (6) is fixedly mounted with a motor (9), and the interior of the turntable (8) is slidably connected with a lifting mechanism. The lowering block (10) is connected to the rotating disk (8) by a screw rod (11) in an internal rotation, a rotating head (12) is fixedly installed on the top of the screw rod (11), a polishing plate A (13) is fixedly installed on the side of the lifting block (10), a polishing plate B (14) is slidably connected to the inside of the lifting block (10), a limit plate (15) is fixedly installed on the upper surface of the polishing plate B (14), and a limit rod (16) is slidably connected to the inside of the lifting block (10), a push plate (17) is fixedly installed on one end of the limit rod (16), and a spring (18) is fixedly installed on the side of the push plate (17).

2. The deburring device for cylinder liner processing according to claim 1, characterized in that: The output end of the hydraulic rod (7) is fixedly connected to the sliding block (6), and the clamping plate (5) is slidably connected to the fixed plate (3).

3. The deburring device for cylinder liner processing according to claim 1, characterized in that: The output end of the motor (9) is fixedly connected to the turntable (8), and the screw rod (11) is threadedly connected to the lifting block (10).

4. The deburring device for cylinder liner processing according to claim 1, characterized in that: The limiting plate (15) is slidably connected to the polishing plate A (13), the limiting rod (16) is slidably connected to the limiting plate (15), and one end of the spring (18) is fixedly connected to the lifting block (10).

5. The deburring device for cylinder liner processing according to claim 1, characterized in that: A dust cover (19) is fixedly mounted on the side of the sliding block (6), a connecting pipe (20) is fixedly mounted on the side of the dust cover (19), a dust suction fan (21) is fixedly mounted on one end of the connecting pipe (20), a filter plate (22) is fixedly mounted inside the connecting pipe (20), a collecting box (23) is slidably connected inside the connecting pipe (20), and a buckle (24) is rotatably connected to the side of the connecting pipe (20).

6. The deburring device for cylinder liner processing according to claim 5, characterized in that: The buckle (24) is rotatably connected to the collection box (23), and the collection box (23) is arranged at the bottom end of the filter plate (22).

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