Surface rust removal device for elevator guide rail

Abstract

The utility model discloses a surface derusting device for an elevator guide rail, which relates to the technical field of elevator guide rails and comprises a climbing mechanism, a derusting mechanism is arranged in the climbing mechanism, a dust collection mechanism is arranged below the derusting mechanism, and two sides of the climbing mechanism are in lap joint with the surface of the elevator guide rail. The climbing mechanism comprises a fixing frame, and the surface of the fixing frame is fixedly connected with a fixing plate. Through the arrangement of the climbing mechanism, in the rust removal process of the elevator track, the climbing wheels can abut against the surface of the elevator track through pushing of the first air cylinder, after the friction force between the climbing wheels and the elevator track is increased through the hard rubber layer, the climbing wheels are driven by the first motor to move along the elevator track, manual climbing operation is not needed, and the working efficiency is improved. In the climbing process, a second air cylinder pushes a grinding piece to be close to the elevator guide rail to grind the surface of the elevator guide rail, and through a mechanical driving mode, force application can be more uniform in the grinding process.

Description

Technical Field

[0001] The utility model relates to the technical field of elevator guide rails, in particular to a surface rust removal device for elevator guide rails. Background Art

[0002] Elevator guide rails are key guiding components for elevator operation, and their surface quality directly impacts the safety and comfort of elevator operation. Over long-term use, elevator guide rails are exposed to the humid hoistway environment and corroded by dust and impurities within the hoistway, causing their surfaces to rust. Therefore, regular rust removal is necessary.

[0003] At present, the rust removal method of elevator guide rails mainly relies on manual grinding, using tools such as sandpaper and grinding wheels. During grinding, the grinding force is completely controlled by the strength of the arms. Due to different arm forces during grinding, the surface of the elevator guide rails may be uneven, affecting the smooth operation of the elevator car. At the same time, the rust dust generated by manual grinding is easy to spread in the shaft, causing harm to the health of the operators and may also contaminate other parts of the elevator. Therefore, a surface rust removal device for elevator guide rails is proposed. Utility Model Content

[0004] The utility model provides a surface rust removal device for an elevator guide rail, so as to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] A surface rust removal device for an elevator guide rail comprises a climbing mechanism, a rust removal mechanism is provided inside the climbing mechanism, a dust suction mechanism is provided below the rust removal mechanism, both sides of the climbing mechanism overlap with the surface of the elevator guide rail, the climbing mechanism comprises a fixed frame, a fixed plate is fixedly connected to the surface of the fixed frame, a first cylinder is fixedly connected to the surface of the fixed plate, an output end of the first cylinder is fixedly connected to a first mounting piece, a climbing wheel is rotatably connected to the interior of the first mounting piece, a hard rubber layer is provided on the inner wall of the climbing wheel, a first motor is fixedly connected to one side of the first mounting piece, one end of the first motor shaft is fixedly connected to one side of the climbing wheel, and the surface of the hard rubber layer is in contact with the surface of the elevator guide rail.

[0007] A further improvement of the technical solution of the present utility model is that: the rust removal mechanism includes a second mounting member, and a second cylinder is fixedly connected to one side of the second mounting member.

[0008] A further improvement of the technical solution of the present utility model is that: the output end of the second cylinder is fixedly connected to a connecting plate, and the inner wall of the connecting plate is fixedly connected to the second motor.

[0009] A further improvement of the technical solution of the present utility model is that: a grinding disc is fixedly connected to one end of the second motor shaft, the surface of the second motor shaft is plugged into the interior of the second mounting member, and both ends of the second mounting member are fixedly connected to the surface of the first mounting member.

[0010] A further improvement of the technical solution of the present utility model is that: the dust suction mechanism includes a dust suction groove, and the surface of the dust suction groove is fixedly connected to the inner wall of the second mounting member.

[0011] A further improvement of the technical solution of the present utility model is that the bottom of the inner cavity of the dust suction tank is connected to a filter tank through a first pipe, and a filter plate is fixedly connected to the inner wall of the filter tank.

[0012] A further improvement of the technical solution of the present invention is that one side of the inner cavity of the filter tank is connected to a fan through a second pipe, and a detachable sealing plate is provided on the front of the filter tank.

[0013] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:

[0014] The utility model provides a surface rust removal device for an elevator guide rail. Through the arrangement of a climbing mechanism, in the process of removing rust from the elevator rail, the climbing wheel can be pushed by a first cylinder to tightly contact the surface of the elevator rail. After the friction between the climbing wheel and the elevator guide rail is increased by a hard rubber layer, the climbing wheel is driven by a first motor to move along the elevator guide rail without manual climbing operation. During the climbing process, a grinding disc is pushed by a second cylinder to approach the elevator guide rail to grind its surface. Through mechanical drive, the force applied during the grinding process can be made more uniform, thereby avoiding unevenness on the surface of the elevator guide rail. The arrangement of the dust suction mechanism can collect the rust removed by the grinding mechanism to avoid it from spreading in the hoistway, making the device more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model in the rust removal state;

[0016] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the rust removal mechanism structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the dust collection mechanism of the present utility model.

[0019] In the figure: 11. Fixed frame; 12. Fixed plate; 13. First cylinder; 14. First mounting member; 15. Climbing wheel; 16. Hard rubber layer; 17. First motor; 21. Second mounting member; 22. Second cylinder; 23. Connecting plate; 24. Second motor; 25. Grinding disc; 31. Dust suction trough; 32. First pipe; 33. Filter trough; 34. Filter plate; 35. Second pipe; 36. Fan; 4. Elevator guide rail. DETAILED DESCRIPTION

[0020] The present invention is further described in detail below with reference to the embodiments:

[0021] Example 1

[0022] like Figure 1-4 As shown, the utility model provides a surface rust removal device for an elevator guide rail, a climbing mechanism, a rust removal mechanism is arranged inside the climbing mechanism, a dust suction mechanism is arranged below the rust removal mechanism, both sides of the climbing mechanism overlap with the surface of the elevator guide rail 4, the climbing mechanism includes a fixed frame 11, the surface of the fixed frame 11 is fixedly connected to a fixed plate 12, the surface of the fixed plate 12 is fixedly connected to a first cylinder 13, the output end of the first cylinder 13 is fixedly connected to a first mounting member 14, the interior of the first mounting member 14 is rotatably connected to a climbing wheel 15, the inner wall of the climbing wheel 15 is provided with a hard rubber layer 16, one side of the first mounting member 14 is fixedly connected to a first motor 17, one end of the rotating shaft of the first motor 17 is fixedly connected to one side of the climbing wheel 15, and the surface of the hard rubber layer 16 is against the surface of the elevator guide rail 4.

[0023] In this embodiment, after the device is placed in the elevator shaft and the climbing wheel 15 is aligned with the elevator guide rail 4, the first cylinder 13 is started to push the first mounting member 14 to drive the climbing wheel close to the elevator guide rail 4, so that the inner wall of the climbing wheel 15 is in close contact with the surface of the elevator guide rail 4. Subsequently, the first motor 17 is started to drive the climbing wheel 15 to rotate, so that the device can climb upward along the elevator guide rail 4. At the same time, the provision of the hard rubber layer 16 can increase the friction between the climbing wheel 15 and the elevator guide rail 4, so that the device can climb stably.

[0024] Example 2

[0025] like Figure 1-4 As shown, based on Example 1, the utility model provides a technical solution: preferably, the rust removal mechanism includes a second mounting member 21, one side of the second mounting member 21 is fixedly connected to the second cylinder 22, the output end of the second cylinder 22 is fixedly connected to the connecting plate 23, the inner wall of the connecting plate 23 is fixedly connected to the second motor 24, one end of the rotating shaft of the second motor 24 is fixedly connected to the grinding disc 25, the surface of the rotating shaft of the second motor 24 is plugged into the interior of the second mounting member 21, and the two ends of the second mounting member 21 are fixedly connected to the surface of the first mounting member 14.

[0026] In this embodiment, by starting the second cylinder 22, it drives the second motor 24 to move through the connecting plate 23, and then the grinding sheet 25 is brought close to the surface of the elevator guide rail 4. Under the action of the second motor 24, the grinding sheet 25 is driven to grind the surface of the elevator guide rail 4. At the same time, the provision of multiple grinding sheets 25 can gradually increase the mesh size of the grinding sheet 25 during multiple grinding processes, making the grinding more refined.

[0027] Example 3

[0028] like Figure 1-4 As shown, based on Example 1, the utility model provides a technical solution: preferably, the dust suction mechanism includes a dust suction groove 31, the surface of the dust suction groove 31 is fixedly connected to the inner wall of the second mounting member 21, the bottom of the inner cavity of the dust suction groove 31 is connected to the filter groove 33 through the first pipe 32, the inner wall of the filter groove 33 is fixedly connected to the filter plate 34, one side of the inner cavity of the filter groove 33 is connected to the fan 36 through the second pipe 35, and a detachable sealing plate is provided on the front of the filter groove 33.

[0029] In this embodiment, by starting the fan 36 during grinding, the rust debris produced by grinding can be sucked into the filter tank 33 along the first pipe 32 from the dust suction tank 31 under the action of the fan 36 under the influence of air. After being filtered by the multi-layer filter plate 34, it remains in the filter tank 33 to prevent it from spreading in the well. After grinding is completed, the sealing plate on the front of the filter tank 33 can be removed to discharge the rust, making it more convenient to use.

[0030] The working principle of the surface rust removal device for elevator guide rails will be described in detail below.

[0031] like Figure 1-4As shown, during use, the device is first placed in the elevator shaft, and after the climbing wheel 15 is aligned with the elevator guide rail 4, the first cylinder 13 is started to push the first mounting member 14 to drive the climbing wheel close to the elevator guide rail 4, so that the inner wall of the climbing wheel 15 is in close contact with the surface of the elevator guide rail 4, and then the first motor 17 is started to drive the climbing wheel 15 to rotate through the first motor 17, so that the device can climb upward along the elevator guide rail 4. At the same time, the provision of the hard rubber layer 16 can increase the friction between the climbing wheel 15 and the elevator guide rail 4, so that the device can climb stably, and then the second cylinder 22 is started to drive the second motor 24 to move through the connecting plate 23, thereby causing the grinding plate 25 to move upward. The surface close to the elevator guide rail 4 is driven by the second motor 24 to grind the surface of the elevator guide rail 4. At the same time, the setting of multiple grinding discs 25 can gradually increase the mesh number of the grinding disc 25 during multiple grinding processes, making the grinding finer. During grinding, the fan 36 is started. Under the action of the fan 36, the rust debris ground down can be sucked into the filter tank 33 along the first pipe 32 from the dust suction groove 31 under the influence of air. After being filtered by the multi-layer filter plate 34, it remains in the filter tank 33 to prevent it from spreading in the shaft. After the grinding is completed, the sealing plate on the front of the filter tank 33 can be removed to discharge the rust, making it more convenient to use.

[0032] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A surface rust removal device for an elevator guide rail, comprising a climbing mechanism, characterized in that: The climbing mechanism is provided with a rust removal mechanism inside, and a dust collection mechanism is provided below the rust removal mechanism. Both sides of the climbing mechanism overlap with the surface of the elevator guide rail (4). The climbing mechanism includes a fixed frame (11), the surface of the fixed frame (11) is fixedly connected with a fixed plate (12), the surface of the fixed plate (12) is fixedly connected with a first cylinder (13), the output end of the first cylinder (13) is fixedly connected with a first mounting member (14), the interior of the first mounting member (14) is rotatably connected with a climbing wheel (15), the inner wall of the climbing wheel (15) is provided with a hard rubber layer (16), one side of the first mounting member (14) is fixedly connected with a first motor (17), one end of the rotating shaft of the first motor (17) is fixedly connected to one side of the climbing wheel (15), and the surface of the hard rubber layer (16) is against the surface of the elevator guide rail (4).

2. The surface rust removal device for elevator guide rails according to claim 1, characterized in that: The rust removal mechanism comprises a second mounting member (21), and a second cylinder (22) is fixedly connected to one side of the second mounting member (21).

3. The surface rust removal device for elevator guide rails according to claim 2, characterized in that: The output end of the second cylinder (22) is fixedly connected to a connecting plate (23), and the inner wall of the connecting plate (23) is fixedly connected to a second motor (24).

4. The surface rust removal device for elevator guide rails according to claim 3, characterized in that: One end of the rotating shaft of the second motor (24) is fixedly connected to a grinding plate (25), the surface of the rotating shaft of the second motor (24) is plugged into the interior of the second mounting member (21), and both ends of the second mounting member (21) are fixedly connected to the surface of the first mounting member (14).

5. The surface rust removal device for elevator guide rails according to claim 1, characterized in that: The dust suction mechanism comprises a dust suction groove (31), and the surface of the dust suction groove (31) is fixedly connected to the inner wall of the second mounting member (21).

6. The surface rust removal device for elevator guide rails according to claim 5, characterized in that: The bottom of the inner cavity of the dust suction groove (31) is connected to a filter groove (33) through a first pipe (32), and a filter plate (34) is fixedly connected to the inner wall of the filter groove (33).

7. The surface rust removal device for elevator guide rails according to claim 6, characterized in that: One side of the inner cavity of the filter tank (33) is connected to a fan (36) via a second pipe (35), and a detachable sealing plate is provided on the front of the filter tank (33).

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