XZ-axis overturning type assembly tool for automobile air conditioning box assembly

Abstract

The utility model relates to the technical field of automobile air conditioner box production, in particular to an automobile air conditioner box assembly X-axis and Z-axis overturning type assembly tool which comprises a bottom plate, a rotating disc, an air conditioner box clamp set, a rotating guide assembly, a manual brake assembly, a base, two sets of roller supporting parts and an X-axis overturning assembly. The X-axis overturning assembly is assembled on the two sets of roller supporting parts in a rotating mode along the X axis, the bottom plate is assembled in the middle of the X-axis overturning assembly, the rotating disc is assembled on the upper surface of the bottom plate in a rotating mode around the Z axis, the air conditioner box clamp set is installed on the upper surface of the rotating disc, and the rotating guide assemblies and the manual brake assemblies are installed on the bottom plate. The multiple sets of rotating guide assemblies are arranged around the peripheral side of the rotating disc at intervals and are in rolling connection with the peripheral side of the rotating disc. According to the tool, multi-angle and multi-direction assembling operation of workers is facilitated, the difficulty of assembling work is reduced, the workers are not prone to fatigue, and the production efficiency is high.

Description

Technical Field

[0001] The present application relates to the technical field of automobile air-conditioning box production, and in particular to an XZ-axis flip assembly tool for an automobile air-conditioning box assembly. Background Art

[0002] During the production and assembly process of the automobile air-conditioning box assembly, the air-conditioning box body needs to be positioned and clamped, and then screws are driven into the air-conditioning box body to fasten other parts. However, due to the complex structure and various shapes of the air-conditioning box body and the large number of parts that need to be assembled, workers are required to perform assembly operations from multiple angles and directions. At this time, workers need to stretch their arms, tilt their heads, stand on tiptoe, and other unconventional movements to complete the multi-angle and multi-directional assembly work. Workers are easily fatigued and production efficiency is low, so there is room for improvement. Utility Model Content

[0003] This application provides an XZ-axis flip assembly tool for an automobile air conditioning box assembly to improve the following technical problems:

[0004] Since the air-conditioning box body has a complex structure, various shapes, and many parts that need to be assembled, workers are required to perform assembly operations from multiple angles and directions. At this time, workers need to stretch their arms, tilt their heads, stand on tiptoe, and other unconventional movements to complete the multi-angle and multi-directional assembly work. Workers are easily fatigued and their production efficiency is low.

[0005] The present application provides an XZ-axis flip assembly tool for an automobile air conditioning box assembly, which adopts the following technical solutions:

[0006] The camshaft is mounted on the support frame of the chassis and is adapted to move the camshafts along the axis of rotation, wherein the camshafts are mounted on the support frame of the chassis and are adapted to move the camshafts along the axis of rotation.

[0007] In a feasible technical solution of the present application, the roller support portion includes a vertical bracket and multiple groups of support rollers, the support rollers are rotatably assembled on the vertical bracket, and the central axis of the support rollers is arranged along the X-axis direction.

[0008] In a feasible technical solution of the present application, the X-axis flip assembly includes two groups of annular armrests and a supporting bracket, the two ends of the supporting bracket are respectively connected to the bottom of the two groups of the annular armrests, the base plate is assembled on the supporting bracket, the annular armrests are arranged in a one-to-one correspondence with the roller support parts, and the annular armrests are rollingly connected to multiple groups of support rollers.

[0009] In a feasible technical solution of the present application, an X-axis handbrake assembly is also provided on the base, and the X-axis handbrake assembly is located below one group of the annular armrests, and the X-axis handbrake assembly is used to prevent the annular armrests from rotating.

[0010] In a feasible technical solution of the present application, a plurality of positioning holes are provided on the annular armrest, and the X-axis handbrake assembly includes a hollow column, a positioning pin shaft driven upward by a spring, and an X-axis handbrake handle. The hollow column is installed on the base, and the positioning pin shaft is installed in the hollow column from the top of the hollow column. The spring that drives the positioning pin shaft to push upward is installed at the inner bottom of the hollow column. The outer wall of the hollow column is provided with an opening, and the X-axis handbrake handle is connected to the bottom of the positioning pin shaft through the opening. When the X-axis handbrake handle is pressed downward, the positioning pin shaft is driven to descend, and the annular armrest is fixed when the top of the positioning pin shaft is inserted into the positioning hole.

[0011] In an achievable technical solution of the present application, the rotating guide assembly includes a side roller group and a surface roller group, a part of the side roller group is in rolling contact with the peripheral side wall of the rotating disk, and a part of the surface roller group is in rolling contact with the upper surface of the rotating disk, the side roller group includes a first bracket and a side roller, the first bracket is mounted on the base plate, the side roller is rotatably assembled on the first bracket and is in rolling contact with the peripheral side wall of the rotating disk, the surface roller group includes a second bracket and a surface roller, the second bracket is mounted on the base plate, the surface roller is rotatably assembled on the second bracket and is in rolling contact with the upper surface of the rotating disk.

[0012] In a feasible technical solution of the present application, the manual brake assembly includes a fixed seat, a hand-break movable handle and a clamping block, the fixed seat is installed on the base plate, the hand-break movable handle is installed on the fixed seat, the clamping block is connected to the output end of the hand-break movable handle close to the rotating disk, and the clamping block is a square rubber block.

[0013] In a feasible technical solution of the present application, the rotating guide assembly has 3-5 groups, and the multiple groups of rotating guide assemblies are evenly spaced and symmetrically arranged around the center of the rotating disk. The manual brake assembly has two groups, and the two groups of manual brake assemblies are respectively located on opposite sides of the rotating disk.

[0014] In a feasible technical solution of the present application, a first hole is provided in the middle of the bottom plate, a second hole is provided in the middle of the rotating disk, and the first hole and the second hole are arranged correspondingly.

[0015] In summary, this application includes at least one of the following beneficial technical effects:

[0016] By pushing the air-conditioning box clamp group or the automobile air-conditioning box body, the staff can drive the rotating disk to rotate along the Z-axis on the base plate. By rotating the X-axis flip assembly, the automobile air-conditioning box body can be flipped along the X-axis, thereby switching the relative position of the automobile air-conditioning box body and the staff, thereby facilitating the staff to perform multi-angle and multi-directional assembly operations, reducing unnecessary unconventional movements such as stretching arms, tilting the head, and tiptoeing, reducing the difficulty of assembly work, and making workers less fatigued and highly productive. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0018] Figure 1 It is a structural schematic diagram of the XZ-axis flip assembly tooling of the automobile air-conditioning box assembly according to an embodiment of the present application.

[0019] Description of reference numerals:

[0020] 1. Bottom plate; 11. First hole;

[0021] 2. Rotating disk; 21. Second hole;

[0022] 3. Air conditioning box fixture set;

[0023] 4. Rotation guide assembly; 41. First bracket; 42. Side roller; 43. Second bracket; 44. Surface roller;

[0024] 5. Hand brake assembly; 51. Fixed seat; 52. Hand-operated movable handle; 53. Tightening block;

[0025] 6. Base;

[0026] 7. Roller support; 71. Vertical bracket; 72. Support roller;

[0027] 8. X-axis flip assembly; 81. Annular handrail; 811. Positioning hole; 82. Support bracket;

[0028] 9. X-axis handbrake assembly; 91. Hollow column; 92. Locating pin shaft; 93. X-axis handbrake handle. DETAILED DESCRIPTION

[0029] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0030] It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.

[0031] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.

[0033] The following is combined with Figure 1 This application is described in further detail.

[0034] The embodiment of the present application discloses an XZ axis flip assembly tool for an automobile air conditioning box assembly. Figure 1The XZ-axis flip assembly tooling of the automobile air-conditioning box assembly includes a base plate 1, a rotating disk 2, an air-conditioning box clamp group 3, a rotating guide assembly 4, a manual brake assembly 5, a base 6, two sets of roller support parts 7 and an X-axis flip assembly 8. The two sets of roller support parts 7 are respectively installed at both ends of the base 6. The X-axis flip assembly 8 is assembled on the two sets of roller support parts 7 along the X-axis. The base plate 1 is assembled on the middle part of the X-axis flip assembly 8. The rotating disk 2 is assembled on the upper surface of the base plate 1 around the Z-axis and the two are fitted with each other. The air-conditioning box clamp group 3 is installed on the upper surface of the rotating disk 2 and is used to lock and fix the automobile air-conditioning box body to be assembled. The rotating guide assembly 4 and the manual brake assembly 5 both have multiple groups and are installed on the base plate 1. The multiple sets of rotating guide assemblies 4 are arranged at intervals around the circumference of the rotating disk 2, and the rotating guide assembly 4 is rollingly connected to the circumference of the rotating disk 2. The local part of the manual brake assembly 5 is used to prevent the rotating disk 2 from rotating at will when it is pressed against the circumference of the rotating disk 2.

[0035] In this embodiment, roller support 7 includes a vertical bracket 71 and multiple sets of support rollers 72. Support rollers 72 are rotatably mounted on vertical bracket 71, with the central axes of support rollers 72 arranged along the X-axis. This design of roller support 7 provides a simple and stable structure, and is less likely to cause shaking of X-axis flip assembly 8.

[0036] In this embodiment, the X-axis flip assembly 8 comprises two sets of annular handrails 81 and a support bracket 82. The ends of the support bracket 82 are connected to the bottoms of the two sets of annular handrails 81, respectively. The base plate 1 is assembled on the support bracket 82. The annular handrails 81 are arranged in a one-to-one correspondence with the roller support portions 7, and the annular handrails 81 are rollingly connected to the multiple sets of support rollers 72. The X-axis flip assembly 8 designed in this way has a simple and stable structure, can bear a large load, is not easily shaken, and facilitates the operator to perform the X-axis flip operation from both sides.

[0037] In order to facilitate the staff to fix the automobile air-conditioning box body at the required angle during assembly, an X-axis handbrake assembly 9 is also provided on the base 6. The X-axis handbrake assembly 9 is located under one group of annular armrests 81. The X-axis handbrake assembly 9 is used to prevent the annular armrests 81 from rotating.

[0038] Specifically, a plurality of positioning holes 811 are provided on the annular armrest 81, and the X-axis handbrake assembly 9 includes a hollow column 91, a positioning pin shaft 92 driven upward by a spring, and an X-axis handbrake handle 93. The hollow column 91 is installed on the base 6, and the positioning pin shaft 92 is installed in the hollow column 91 from the top of the hollow column 91. The spring that drives the positioning pin shaft 92 to push upward is installed at the inner bottom of the hollow column 91. The outer wall of the hollow column 91 is provided with an opening, and the middle part of the X-axis handbrake handle 93 is connected to the bottom of the positioning pin shaft 92 through the opening. When the X-axis handbrake handle 93 is pressed downward, the positioning pin shaft 92 is driven to descend, and the annular armrest 81 is fixed when the top of the positioning pin shaft 92 is inserted into the positioning hole 811.

[0039] The X-axis handbrake assembly 9 designed as above has a simple structure, is easy to operate, and has a good fixing effect on the annular armrest 81 .

[0040] In this embodiment, the rotating guide assembly 4 has 3-5 groups (preferably four groups in this embodiment), and the multiple groups of rotating guide assemblies 4 are evenly spaced and symmetrically arranged around the center of the rotating disk 2. The rotating guide assembly 4 includes a side rolling group and a surface rolling group. Part of the side rolling group rolls against the peripheral side wall of the rotating disk 2, and part of the surface rolling group rolls against the upper surface of the rotating disk 2.

[0041] The side rolling group includes a first bracket 41 and a side roller 42, the first bracket 41 is installed on the base plate 1, the side roller 42 is rotatably assembled on the first bracket 41 and rolls against the peripheral side wall of the rotating disk 2, and the surface rolling group includes a second bracket 43 and a surface roller 44, the second bracket 43 is installed on the base plate 1, the surface roller 44 is rotatably assembled on the second bracket 43 and rolls against the upper surface of the rotating disk 2.

[0042] The rotation guide assembly 4 designed as above not only has the function of limiting and guiding the rotating disk 2, but also reduces the friction force by means of rolling connection, so that the staff can easily rotate the automobile air-conditioning box body.

[0043] In this embodiment, there are two sets of manual brake assemblies 5, and the two sets of manual brake assemblies 5 are located on opposite sides of the rotating disk 2. The manual brake assembly 5 includes a fixed base 51, a manually movable handle 52, and a clamping block 53. The fixed base 51 is mounted on the base plate 1, the manually movable handle 52 is mounted on the fixed base 51, and the clamping block 53 is connected to the output end of the manually movable handle 52 on the side closest to the rotating disk 2. The clamping block 53 is a square rubber block.

[0044] The manual brake assembly 5 designed above has a simple structure and is easy to operate, and the staff can brake the rotating disk 2 from multiple positions.

[0045] In this embodiment, a first hole 11 is provided in the middle of the base plate 1, and a second hole 21 is provided in the middle of the rotating disk 2. The first hole 11 and the second hole 21 are arranged correspondingly to form a bottom assembly hole, which is convenient for assembling some special parts from the bottom of the automobile air-conditioning box body, making the operation more convenient. In addition, the first hole 11 and the second hole 21 can also reduce the weight of the tooling and facilitate transportation.

[0046] The beneficial technical effects of the XZ-axis flip assembly tooling for the automobile air conditioning box assembly of the embodiment of the present application are roughly as follows:

[0047] By pushing the air-conditioning box clamp group 3 or the automobile air-conditioning box body, the staff can drive the rotating disk 2 to rotate along the Z axis on the base plate 1. By rotating the X-axis flip component 8, the automobile air-conditioning box body can be driven to flip along the X axis, thereby switching the relative position of the automobile air-conditioning box body and the staff, thereby facilitating the staff to perform multi-angle and multi-directional assembly operations, reducing unnecessary unconventional movements such as stretching arms, tilting the head, and tiptoeing of the staff, reducing the difficulty of assembly work, and making workers less tired and highly productive.

[0048] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the application should be included in the scope of protection of the present application.

Claims

1. An XZ axis flip assembly tool for an automobile air conditioning box assembly, characterized in that: The invention comprises a bottom plate (1), a rotating disk (2), an air-conditioning box clamp group (3), a rotating guide assembly (4), a manual brake assembly (5), a base (6), two groups of roller support parts (7) and an X-axis flip assembly (8), wherein the two groups of roller support parts (7) are respectively installed at the two ends of the base (6), the X-axis flip assembly (8) is assembled on the two groups of roller support parts (7) along the X-axis, the bottom plate (1) is assembled on the middle part of the X-axis flip assembly (8), the rotating disk (2) is assembled on the upper surface of the bottom plate (1) around the Z-axis, and the two are in contact with each other. The air-conditioning box clamp group (3) is installed on the upper surface of the rotating disk (2) and is used to lock and fix the automobile air-conditioning box body to be assembled. The rotating guide assembly (4) and the manual brake assembly (5) both have multiple groups and are installed on the base plate (1). The multiple groups of the rotating guide assemblies (4) are arranged at intervals around the circumference of the rotating disk (2), and the rotating guide assemblies (4) are rollingly connected to the circumference of the rotating disk (2). When a part of the manual brake assembly (5) is pressed against the circumference of the rotating disk (2), it is used to prevent the rotating disk (2) from rotating at will.

2. The XZ-axis flip assembly tool for automobile air conditioning box assembly according to claim 1 is characterized in that: The roller support portion (7) comprises a vertical bracket (71) and a plurality of groups of support rollers (72). The support rollers (72) are rotatably mounted on the vertical bracket (71), and the central axis of the support rollers (72) is arranged along the X-axis direction.

3. The XZ-axis flip assembly tool for the automobile air conditioning box assembly according to claim 2 is characterized in that: The X-axis flip assembly (8) includes two groups of annular armrests (81) and a support bracket (82), the two ends of the support bracket (82) are respectively connected to the bottom of the two groups of the annular armrests (81), the base plate (1) is assembled on the support bracket (82), the annular armrests (81) and the roller support parts (7) are arranged in a one-to-one correspondence, and the annular armrests (81) are rollingly connected to multiple groups of support rollers (72).

4. The XZ-axis flip assembly tool for the automobile air conditioning box assembly according to claim 3 is characterized in that: An X-axis handbrake assembly (9) is also provided on the base (6), and the X-axis handbrake assembly (9) is located below one group of the annular handrails (81). The X-axis handbrake assembly (9) is used to prevent the annular handrails (81) from rotating.

5. The XZ-axis flip assembly tool for the automobile air conditioning box assembly according to claim 4 is characterized in that: The annular handrail (81) is provided with a plurality of positioning holes (811), the X-axis handbrake assembly (9) comprises a hollow column (91), a positioning pin shaft (92) driven upward by a spring, and an X-axis handbrake handle (93), the hollow column (91) is installed on the base (6), the positioning pin shaft (92) is installed in the hollow column (91) from the top of the hollow column (91), the spring driving the positioning pin shaft (92) to be pushed upward is installed on the inner bottom of the hollow column (91), the outer wall of the hollow column (91) is provided with an opening, the X-axis handbrake handle (93) is connected to the bottom of the positioning pin shaft (92) through the opening, when the X-axis handbrake handle (93) is pressed downward, the positioning pin shaft (92) is driven to descend, and when the top of the positioning pin shaft (92) is inserted into the positioning hole (811), the annular handrail (81) is fixed.

6. The XZ-axis flip assembly tool for automobile air conditioning box assembly according to claim 1, characterized in that: The rotating guide assembly (4) includes a side rolling group and a surface rolling group, a part of the side rolling group rolls against the peripheral side wall of the rotating disk (2), and a part of the surface rolling group rolls against the upper surface of the rotating disk (2), the side rolling group includes a first bracket (41) and a side roller (42), the first bracket (41) is installed on the base plate (1), the side roller (42) is rotatably assembled on the first bracket (41) and rolls against the peripheral side wall of the rotating disk (2), the surface rolling group includes a second bracket (43) and a surface roller (44), the second bracket (43) is installed on the base plate (1), the surface roller (44) is rotatably assembled on the second bracket (43) and rolls against the upper surface of the rotating disk (2).

7. The XZ-axis flip assembly tool for automobile air conditioning box assembly according to claim 1, characterized in that: The manual brake assembly (5) comprises a fixed seat (51), a hand-break movable handle (52) and a pressing block (53); the fixed seat (51) is mounted on the base plate (1); the hand-break movable handle (52) is mounted on the fixed seat (51); the pressing block (53) is connected to the output end of the hand-break movable handle (52) on the side close to the rotating disk (2); and the pressing block (53) is a square rubber block.

8. The XZ-axis flip assembly tool for automobile air conditioning box assembly according to claim 1, characterized in that: The rotating guide components (4) have 3-5 groups, and the multiple groups of rotating guide components (4) are evenly spaced and symmetrically arranged around the center of the rotating disk (2). The manual brake components (5) each have two groups, and the two groups of manual brake components (5) are respectively located on opposite sides of the rotating disk (2).

9. The XZ-axis flip assembly tool for automobile air conditioning box assembly according to claim 1, characterized in that: A first hole (11) is provided in the middle of the bottom plate (1), a second hole (21) is provided in the middle of the rotating disk (2), and the first hole (11) and the second hole (21) are arranged correspondingly.

Images