Air floating bed convenient to load and unload

By designing an array of air-floating supports and roller support mechanisms on the air-floating bed, the problem of easy damage to the boards during loading and unloading is solved, and labor-saving operation and protection of the boards are achieved, which is suitable for board cutting in furniture production.

CN223383624UActive Publication Date: 2025-09-26FOSHAN TANGMINGHAN HOME FURNISHING IND CO LTD
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Patent Information

Application Number
CN202422631913.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-26
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

In the prior art, the plates are easily scratched or damaged during loading and unloading, and the operation is inconvenient.

Method used

An air flotation bed is designed, which adopts an array-arranged air flotation support and roller support mechanism. The roller consists of a plastic limit frame and a metal mounting frame. The edge of the roller extends from the limit frame, and the length of the mounting frame is greater than 0.5 times the edge of the bed. Combined with the slideway and elastic limiter of the air flotation support, friction is reduced and stable support is provided.

Benefits of technology

It saves effort in loading and unloading plates and is not prone to damage. It is especially suitable for the convenient operation of long strip plates, reduces the contact friction between the plates and the equipment, and improves operating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plate cutting processing, in particular to an air floatation bed convenient for feeding and discharging, which comprises a bed body, a plurality of air floatation support pieces, a feeding support mechanism and a discharging support mechanism, the feeding supporting mechanism and the discharging supporting mechanism are arranged on the edge of the top of the bed body. The feeding supporting mechanism and the discharging supporting mechanism each comprise a mounting frame and a plurality of rolling wheels, the rolling wheels are arranged on the mounting frames side by side, the mounting frames are fixed to the bed body, the tops of the rolling wheels are higher than the top face of the bed body, and wheel shafts of the rolling wheels are parallel to the edge of the bed body. And the length of the mounting frame is 0.5 times greater than the length of the edge of the bed body. The plates are more labor-saving to move, the surfaces of the plates are not easy to damage, and loading and unloading are labor-saving and convenient without damaging the plates.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate cutting and processing, in particular to an air floating bed with convenient loading and unloading. Background Art

[0002] When producing furniture, it is often necessary to cut large pieces of board according to the designed size so that the obtained small pieces of board can be assembled into wardrobes, cabinets, wall panels, etc. The large pieces of board are stacked and placed next to the cutting machine, and the large pieces of board need to be manually taken and loaded into the cutting machine for cutting. In the prior art, the support table is connected to the cutting machine, and the large pieces of board are first transferred to the support table, and then the large pieces of board are pushed into the cutting machine for cutting. After the cutting is completed, the small pieces of board are carried out of the support table. Most of the boards used for furniture production have been surface coated to give the board surface texture and color. The boards are easily scratched when the support table moves, and the boards are easily damaged by the right-angle edges of the support table when loading and unloading. In view of this, there is an urgent need to provide a cutting auxiliary equipment that is convenient for loading and unloading and not easy to scratch the boards. Utility Model Content

[0003] The utility model aims to provide an air floating bed which is convenient for loading and unloading materials and has the characteristics of being convenient for loading and unloading materials and not prone to damaging the plates.

[0004] To achieve this purpose, the present invention adopts the following technical solutions:

[0005] An air-floating bed with convenient loading and unloading, comprising a bed body, air-floating supports, a loading support mechanism, and a unloading support mechanism, wherein a plurality of the air-floating supports are arranged in an array on the bed body, and the loading support mechanism and the unloading support mechanism are respectively provided on the top edge of the bed body;

[0006] The loading support mechanism and the unloading support mechanism each include a mounting frame and a plurality of rollers, wherein the plurality of rollers are arranged side by side on the mounting frame, the mounting frame is fixed to the bed, the tops of the rollers are higher than the top surface of the bed, and the axles of the rollers are parallel to the edges of the bed;

[0007] The length of the mounting frame is greater than 0.5 times the length of the edge of the bed.

[0008] Furthermore, the mounting frame is provided with a mounting groove, a limiting frame is provided in the mounting groove, and the roller is installed between the limiting frame and the mounting groove;

[0009] The edge of the roller extends from the limiting frame, the limiting frame and the wheel surface of the roller are both made of plastic, and the mounting frame is made of metal.

[0010] Furthermore, a plurality of card slots are provided on the edge of the installation slot, and a plurality of card blocks are provided on the edge of the limiting frame, and the card blocks are used to be inserted into the card slots;

[0011] The mounting groove and the limiting frame are respectively provided with arc grooves, and the mounting groove and the arc groove of the limiting frame are positioned opposite to each other and form a mounting hole, and the wheel axle of the roller is located in the mounting hole.

[0012] Furthermore, the mounting bracket is fixed to the side wall edge of the top of the bed by screws.

[0013] Furthermore, the mounting frame and the bed are an integrated structure.

[0014] Furthermore, the air-floating support comprises a slideway, a ball and an elastic limiter located in the slideway, the elastic limiter is located below the ball, and the top opening of the slideway is located on the top surface of the bed;

[0015] An air cavity is provided in the bed body, and the bottom ends of the slideways of the plurality of air-floating support members are all connected to the air cavity;

[0016] The ball is held by the gas in the air cavity and protrudes from the top of the slideway. When the top of the ball is flush with the top surface of the slideway, the ball abuts against the elastic limiting component.

[0017] Furthermore, a limiting hole is provided on the top wall of the air cavity, the bottom end of the slideway is located in the limiting hole, a limiting tube is threadedly connected to the limiting hole, and the limiting tube is used to position the bottom end of the slideway in the limiting hole;

[0018] The elastic limiting member is fixed on the top surface of the limiting tube.

[0019] Furthermore, the bed body is provided with a clearance opening, the inner wall of the upper portion of the clearance opening and the top surface of the slide are both inclined surfaces, and the top surface of the slide is in contact with the inner wall of the upper portion of the clearance opening;

[0020] A rubber ring is provided between the relief opening and the slideway.

[0021] Furthermore, a rubber sealing ring is provided between the top surface of the limiting tube and the bottom end surface of the slideway, and the thickness of the rubber sealing ring is 4 to 7 mm.

[0022] The technical solution provided by the utility model may have the following beneficial effects:

[0023] In this technical solution, the sheets are supported by air-floating supports arranged in an array on the bed, greatly reducing friction between the sheets and the air-floating bed. This makes sheet movement more labor-saving and reduces the risk of damage to the sheet surface. When loading large sheets, the surface of the large sheet contacts the rollers of the loading support mechanism, allowing the large sheet to be directly pushed diagonally upward into the air-floating bed, saving effort and preventing damage. After the sheets are cut, they are unloaded from the unloading support mechanism of the air-floating bed. Small sheets can slide directly from the air-floating bed supported by the rollers of the unloading support mechanism, saving effort in unloading long sheets. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a structural diagram of an air flotation bed with convenient loading and unloading according to an embodiment of the utility model;

[0025] Figure 2 This is a schematic diagram of the coordination of the mounting frame, the limiting frame and the roller;

[0026] Figure 3 is a cross-sectional schematic diagram of an air flotation bed;

[0027] Figure 4 Schematic diagram of the structure of the air-floating support;

[0028] Figure 5 It is a schematic diagram of the coordination between the air cavity and the bed;

[0029] Among them, the bed 1, the air cavity 11, the limiting hole 12, the limiting tube 13, the clearance port 14, the rubber ring 15, the rubber sealing ring 16, the air floating support 2, the slide 21, the ball 22, the elastic limiting part 23, the loading support mechanism 3, the unloading support mechanism 4, the mounting frame 5, the limiting frame 6, the block 61, the mounting hole 7, the roller 8, and the screw 9. DETAILED DESCRIPTION

[0030] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0031] The following combination Figures 1 to 5 , describing an air flotation bed with convenient loading and unloading according to an embodiment of the utility model.

[0032] The present embodiment provides an air-floating bed with convenient loading and unloading, comprising a bed body 1, air-floating supports 2, a loading support mechanism 3, and a unloading support mechanism 4. A plurality of the air-floating supports 2 are arranged in an array on the bed body 1, and the loading support mechanism 3 and the unloading support mechanism 4 are respectively provided on the top edge of the bed body 1.

[0033] The loading support mechanism 3 and the unloading support mechanism 4 each include a mounting frame 5 and a plurality of rollers 8, wherein the plurality of rollers 8 are arranged side by side on the mounting frame 5, and the mounting frame 5 is fixed to the bed 1, and the tops of the rollers 8 are higher than the top surface of the bed 1, and the axles of the rollers 8 are parallel to the edges of the bed 1;

[0034] The length of the mounting frame 5 is greater than 0.5 times the length of the edge of the bed 1 .

[0035] In this technical solution, the plates are supported by arranging the air-floating support members 2 in an array on the bed 1, which greatly reduces the friction between the plates and the air-floating bed, making the movement of the plates more labor-saving and the surface of the plates less likely to be damaged. When loading large plates, the surface of the large plates contacts the rollers 8 of the loading support mechanism 3, and the large plates can be directly pushed obliquely upward into the air-floating bed, which saves labor and does not damage the plates. After the plates are cut, they are unloaded from the unloading support mechanism 4 of the air-floating bed, and small plates can slide directly from the air-floating bed with the support of the rollers 8 of the unloading support mechanism 4, which is especially labor-saving for long strips of plates. It can be understood that a larger mounting frame 5 can make the distribution range of the rollers 8 wider, which is more conducive to guiding and supporting the loading and unloading of plates.

[0036] In one embodiment of the present invention, the mounting frame 5 is provided with a mounting groove, a limiting frame 6 is provided in the mounting groove, and the roller 8 is installed between the limiting frame 6 and the mounting groove;

[0037] The edge of the roller 8 extends from the limiting frame 6 . The limiting frame 6 and the wheel surface of the roller 8 are both made of plastic, and the mounting frame 5 is made of metal.

[0038] The roller 8 is mounted on the mounting frame 5 by providing a stopper 6. The plastic stopper 6 and roller 8 prevent damage to the plate. A metal mounting frame 5 provides a more secure attachment to the bed 1. Exemplarily, the mounting frame 5 is made of stainless steel or aluminum alloy. The edge of the roller 8 extends from the stopper 6 to ensure contact with the plate.

[0039] In order to facilitate assembly, preferably, a plurality of card slots are provided on the edge of the mounting slot, and a plurality of card blocks 61 are provided on the edge of the limiting frame 6, and the card blocks 61 are used to be inserted into the card slots;

[0040] The mounting groove and the limiting frame 6 are respectively provided with arc grooves, and the mounting groove and the arc groove of the limiting frame 6 are positioned opposite to form a mounting hole 7 , and the axle of the roller 8 is located in the mounting hole 7 .

[0041] The stopper 6 is assembled onto the mounting frame 5 using the block 61 and the slot, making installation of the roller 8 more convenient. If the stopper 6 or roller 8 becomes damaged due to friction, the stopper 6 can be disassembled and replaced. As will be appreciated, the mounting frame 5 has a hole on the side for a screwdriver to press against the block 61, facilitating its removal from the slot.

[0042] In one embodiment, reference Figure 2 The mounting frame 5 is fixed to the side wall edge of the top of the bed 1 by screws 9, and the structure is firm and easy to install. Figure 1 The material discharging support mechanism 4, the mounting frame 5 and the bed body 1 are an integrated structure, that is, the mounting groove is opened at the edge of the bed body 1, so that the air flotation bed has a simple structure and is easy to process.

[0043] In one embodiment of the present invention, the air-floating support 2 includes a slide 21 and a ball 22 and an elastic limiter 23 located in the slide 21. The elastic limiter 23 is located below the ball 22. The top opening of the slide 21 is located on the top surface of the bed 1.

[0044] An air cavity 11 is provided in the bed 1, and the bottom ends of the slideways 21 of the air-floating supports 2 are all connected to the air cavity 11;

[0045] The ball 22 is held by the gas in the air cavity 11 and protrudes from the top of the slideway 21 . When the top of the ball 22 is flush with the top surface of the slideway 21 , the ball 22 abuts against the elastic limiting member 23 .

[0046] When pressurized gas is injected into the air cavity 11, the top of the ball 22 can protrude from the top of the slide 21 and then from the top surface of the bed 1. When the plate moves on the top surface of the bed 1, the ball 22 contacts the plate, making it easier to move the plate. If the ball 22 is pressed into the slide 21 by the plate, the gas in the slide 21 will be blown out from the slide 21 and can still support the plate. The elastic limiter 23 causes the ball 22 to rise quickly to the top of the slide 21 at the initial stage of inflation. Moreover, if the ball 22 is hit, it will not fall completely back to the bottom of the slide 21 due to the support of the elastic limiter 23, so that the ball 22 can quickly rise to the top of the slide 21 under the thrust of the gas. Exemplarily, the elastic limiter 23 is a spring.

[0047] Specifically, the air cavity 11 is a sealed cavity, and the side wall of the air cavity 11 is fixedly connected to the bed 1 by welding or screws 9. The bottom of the air cavity 11 is connected to an air pipe, and the air compressor inputs pressurized gas into the air cavity 11 through the air pipe.

[0048] In order to facilitate the assembly of the slide 21, the ball bearing 22 and the elastic limiter 23, preferably, a limit hole 12 is provided on the top wall of the air cavity 11, and the bottom end of the slide 21 is located in the limit hole 12. A limit tube 13 is threadedly connected to the limit hole 12, and the limit tube 13 is used to position the bottom end of the slide 21 in the limit hole 12;

[0049] The elastic limiting member 23 is fixed to the top surface of the limiting tube 13 .

[0050] During assembly, first place the ball 22 into the slideway 21, then pass the slideway 21 through the limiting hole 12, and screw the limiting tube 13 with the elastic limiting member 23 into the limiting hole 12 to complete the installation of the slideway 21, ball 22, and elastic limiting member 23 in the air cavity 11. If the ball 22 is damaged or the airtightness between the ball 22 and the top of the slideway 21 is reduced, the limiting tube 13 can be removed and the ball 22 or slideway 21 can be replaced, which is a convenient operation.

[0051] Correspondingly, the bed body 1 is provided with a clearance opening 14, the inner wall of the upper portion of the clearance opening 14 and the top surface of the slide 21 are both inclined surfaces, and the top surface of the slide 21 is in contact with the inner wall of the upper portion of the clearance opening 14; a rubber ring 15 is provided between the clearance opening 14 and the slide 21. It can be understood that the limiting hole 12 of the air cavity 11 is directly opposite to the clearance opening of the bed body 1. The inclined surface of the clearance opening 14 is used to position the slide 21, and the rubber ring 15 can prevent the slide 21 from shaking and colliding with the clearance opening 14, thereby reducing the noise during use of the air floating bed.

[0052] Preferably, a rubber sealing ring 16 is provided between the top surface of the limiting tube 13 and the bottom end surface of the slideway 21. The thickness of the rubber sealing ring 16 is 4 to 7 mm. The rubber sealing ring 16 is used to achieve a seal between the slideway 21 and the air cavity 11. A thicker rubber sealing ring 16 has a certain degree of elasticity, which helps the limiting tube 13 to be screwed into the limiting hole 12 so that the top of the slideway 21 is in contact with the clearance hole, achieving a better sealing effect on the clearance hole.

[0053] Other structures and operations of the air flotation bed with convenient loading and unloading according to the embodiment of the utility model are known to ordinary technicians in this field and will not be described in detail here.

[0054] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting the present invention. In addition, features defined as "first" or "second" may explicitly or implicitly include one or more such features, and are used to distinguish between the described features, without distinction of order or importance.

[0055] In the description of the present invention, unless otherwise specified, “a plurality of” means two or more.

[0056] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0057] Throughout this specification, references to terms such as "embodiment" and "example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0058] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An air flotation bed with convenient loading and unloading, characterized in that: It includes a bed, an air-floating support, a loading support mechanism and a unloading support mechanism, wherein a plurality of the air-floating support members are arranged in an array on the bed, and the loading support mechanism and the unloading support mechanism are respectively arranged on the top edge of the bed; The loading support mechanism and the unloading support mechanism each include a mounting frame and a plurality of rollers, wherein the plurality of rollers are arranged side by side on the mounting frame, the mounting frame is fixed to the bed, the tops of the rollers are higher than the top surface of the bed, and the axles of the rollers are parallel to the edges of the bed; The length of the mounting frame is greater than 0.5 times the length of the edge of the bed.

2. The air flotation bed with convenient loading and unloading according to claim 1 is characterized in that: The mounting frame is provided with a mounting groove, a limiting frame is provided in the mounting groove, and the roller is installed between the limiting frame and the mounting groove; The edge of the roller extends from the limiting frame, the limiting frame and the wheel surface of the roller are both made of plastic, and the mounting frame is made of metal.

3. The air flotation bed with convenient loading and unloading according to claim 2 is characterized in that: The edge of the installation slot is provided with a plurality of card slots, and the edge of the limiting frame is provided with a plurality of card blocks, and the card blocks are used to be inserted into the card slots; The mounting groove and the limiting frame are respectively provided with arc grooves, and the mounting groove and the arc groove of the limiting frame are positioned opposite to each other and form a mounting hole, and the wheel axle of the roller is located in the mounting hole.

4. The air flotation bed with convenient loading and unloading according to claim 3 is characterized in that: The mounting frame is fixed to the side wall edge of the top of the bed body by screws.

5. The air flotation bed with convenient loading and unloading according to claim 1 is characterized in that: The mounting frame and the bed are an integrated structure.

6. The air flotation bed with convenient loading and unloading according to claim 1, characterized in that: The air-floating support comprises a slideway, a ball and an elastic limiter located in the slideway, the elastic limiter is located below the ball, and the top opening of the slideway is located on the top surface of the bed; An air cavity is provided in the bed body, and the bottom ends of the slideways of the plurality of air-floating support members are all connected to the air cavity; The ball is held by the gas in the air cavity and protrudes from the top of the slideway. When the top of the ball is flush with the top surface of the slideway, the ball abuts against the elastic limiting component.

7. The air flotation bed with convenient loading and unloading according to claim 6, characterized in that: A limiting hole is provided on the top wall of the air cavity, the bottom end of the slideway is located in the limiting hole, a limiting tube is threadedly connected to the limiting hole, and the limiting tube is used to position the bottom end of the slideway in the limiting hole; The elastic limiting member is fixed on the top surface of the limiting tube.

8. The air flotation bed with convenient loading and unloading according to claim 7, characterized in that: The bed body is provided with a clearance opening, the inner wall of the upper portion of the clearance opening and the top surface of the slide are both inclined surfaces, and the top surface of the slide is in contact with the inner wall of the upper portion of the clearance opening; A rubber ring is provided between the relief opening and the slideway.

9. The air flotation bed with convenient loading and unloading according to claim 7, characterized in that: A rubber sealing ring is provided between the top surface of the limiting tube and the bottom end surface of the slideway, and the thickness of the rubber sealing ring is 4 to 7 mm.