Aerostatic press for bamboo product processing
By introducing the design of guide rods and limit grooves on the air press, the problems of bamboo board damage and reduced accuracy caused by die offset were solved, and the accuracy and safety of bamboo board processing were improved.
Patent Information
- Application Number
- CN202422811687.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing air press used for bamboo board processing has insufficient die pressing precision, which can easily cause deviation during die pressing, resulting in damage to the bamboo board. In addition, the supporting plate is easily deformed, affecting processing accuracy and durability.
A pneumatic press with guide rods and limit slots was designed. The guide rods are used to accurately position the die, and the limit slots are used to calibrate the load-bearing plate. Combined with a gear and rack transmission system, this ensures the accuracy and safety of the bamboo boards during processing.
The precise positioning of the guide rod and the calibration function of the limit groove prevent die deviation, improve the durability and processing accuracy of the bamboo board, simplify the maintenance process and improve work efficiency.
Smart Images

Figure CN223383644U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bamboo product processing, in particular to an air compressor for bamboo product processing. Background Art
[0002] Bamboo, also known as bamboo, is a branch of the Poaceae family and is distributed in subtropical regions. It is also called bamboo or bamboo. Existing bamboo processing usually involves splitting and removing the nodes and then steaming them with a high concentration of alkali solution. The softened bamboo boards are then squeezed through an air press to initially shape them.
[0003] However, the existing air press for bamboo board processing has insufficient die pressing accuracy. Due to the large die pressing force, deviation is easy to occur during die pressing, which damages the bamboo board in the die and reduces the durability of the bamboo board. In addition, the air press acts on the supporting plate for a long time, which easily causes the supporting plate to deform, resulting in reduced bamboo board processing accuracy. Therefore, an air press for bamboo product processing is proposed. Utility Model Content
[0004] In response to the shortcomings of the existing technology, the utility model provides an air press for processing bamboo products, which solves the problems that deviation is easy to occur during pressing, causing damage to the bamboo board in the pressing mold, resulting in reduced durability of the bamboo board, and the air press acts on the supporting plate for a long time, which easily causes the supporting plate to deform, resulting in reduced bamboo board processing accuracy.
[0005] The utility model also provides an air press for processing bamboo products as mentioned above, comprising: a base, a transmission plate fixedly connected to the upper side of the base, gears are rotatably connected to the sides of the transmission plates on both sides that are close to each other, racks are meshed and connected between the gears at both ends of the transmission plates, a driving motor is fixedly connected to the front transmission plate, the output end of the driving motor is fixedly connected to a gear, a connecting shaft is fixedly connected between the gears at the left end of the transmission plate, a support rod is fixedly connected to the upper side of the transmission plate, the upper end of the support rod is fixedly connected to the top plate, the upper side of the top plate is fixedly connected to an air press, the output end of the air press is located at the lower side of the top plate and fixedly connected to a pressure plate, the upper side of the pressure plate is fixedly connected to guide rods, the guide rods are located on both sides of the air press and are slidably connected to the top plate.
[0006] According to the pneumatic press for processing bamboo products, a limiting groove is provided on the transmission plate located on the lower side of the gear, and a bottom plate is slidably connected in the limiting groove, and the bottom plate is located in the middle position of the upper side of the base.
[0007] According to the air press for processing bamboo products, the bottom plate is provided with protrusions matching the limiting grooves at both ends thereof.
[0008] According to the air press for processing bamboo products, the upper side of the bottom plate is fixedly connected to a fixing rod, and the upper end of the fixing rod is fixedly connected to a bearing plate.
[0009] According to the air press for processing bamboo products, the bearing plate is located between the racks on both sides and is at the same horizontal position as the racks.
[0010] According to the air press for processing bamboo products, a controller is fixedly connected to the lower side of the top plate.
[0011] The utility model has the following beneficial effects:
[0012] 1. In the present invention, a guide rod is provided between the air press and the pressing plate, so that the lifting route can be accurately positioned to prevent deviation during die pressing, thereby avoiding damage to the bamboo board and thus reducing the durability of the bamboo board, and having good safety.
[0013] 2. In the present invention, by providing a gear and a rack on the inner side of the transmission plate, after the bamboo boards are processed, the driving motor drives the subsequent bamboo boards through the gear and the rack to continue processing, thereby improving the overall work efficiency.
[0014] 3. In the present invention, by providing a limit groove and a bottom plate on the inner side of the transmission plate, after long-term use, the load-bearing plate together with the bottom plate can be directly pulled out from the limit grooves on both sides of the transmission plate for calibration. The operation is simple and convenient for later maintenance, while ensuring the accuracy of bamboo board processing.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0017] Figure 1 This is a structural diagram of an air press for processing bamboo products according to the present utility model;
[0018] Figure 2 This is a structural diagram of the transmission mechanism of an air press for processing bamboo products in the utility model;
[0019] Figure 3 This is a partial cross-sectional view of an air press for processing bamboo products according to the present invention;
[0020] Figure 4 for Figure 3 A magnified view of the structure at point A in the middle.
[0021] Legend:
[0022] 1. Base; 2. Conveyor plate; 21. Limiting groove; 3. Support rod; 4. Top plate; 5. Air compressor; 6. Press plate; 7. Guide rod; 8. Gear; 9. Rack; 10. Connecting shaft; 11. Drive motor; 12. Bottom plate; 13. Fixing rod; 14. Loading plate; 15. Controller. DETAILED DESCRIPTION
[0023] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0024] Reference Figure 1-4 , The utility model embodiment is an air press for processing bamboo products, which includes a base 1. The base 1 is provided with a storage space for storing machine maintenance tools. A conveying plate 2 is fixedly connected to the upper side of the base 1. Both ends of the conveying plate 2 can be externally connected to a conveying mechanism to form an assembly line. The sides of the conveying plates 2 on both sides that are close to each other are rotatably connected to a gear 8. The gears 8 at both ends of the conveying plates 2 are meshed and connected with a rack 9. Bamboo boards can be placed on the rack 9. A driving motor 11 is fixedly connected to the front conveying plate 2. The output end of the driving motor 11 is fixedly connected to the gear 8. A connecting shaft 10 is fixedly connected between the gears 8 at the left end of the conveying plate 2. The driving motor 11 can drive the bamboo board to move through the gear 8 and the rack 9.
[0025] A limiting groove 21 is provided on the transmission plate 2 located at the lower side of the gear 8, and a bottom plate 12 is slidably connected in the limiting groove 21. The bottom plate 12 is located in the middle position of the upper side of the base 1, and the two ends of the bottom plate 12 close to the limiting groove 21 are provided with protrusions adapted thereto. A fixing rod 13 is fixedly connected to the upper side of the bottom plate 12, and a carrying plate 14 is fixedly connected to the upper end of the fixing rod 13. The carrying plate 14 is located between the racks 9 on both sides and is in the same horizontal position as the racks 9. After long-term use, the carrying plate 14 together with the bottom plate 12 can be directly withdrawn from the limiting grooves 21 on both sides of the transmission plate 2 and calibrated. If the calibration is qualified, it can continue to be used; if it is unqualified, a new carrying plate 14 can be directly replaced. The operation is simple and convenient for later maintenance, while ensuring the accuracy of bamboo board processing.
[0026] A support rod 3 is fixedly connected to the upper side of the transmission plate 2, and a top plate 4 is fixedly connected to the upper end of the support rod 3. An air press 5 is fixedly connected to the upper side of the top plate 4. The output end of the air press 5 is located at the lower side of the top plate 4 and is fixedly connected to a pressing plate 6. A guide rod 7 is fixedly connected to the upper side of the pressing plate 6. The guide rod 7 is located on both sides of the air press 5 and is slidably connected to the top plate 4. Under the action of the guide rod 7, the lifting route is precisely positioned to prevent deviations during die pressing and damage to the bamboo board, which may reduce the durability of the bamboo board. The safety is good, and a controller 15 is fixedly connected to the lower side of the top plate 4.
[0027] Working principle: When in use, the bamboo board to be processed is placed on the racks 9 on both sides, and then the drive motor 11 is started. The drive motor 11 drives the bamboo board to move through the gear 8 and the rack 9. When the bamboo board moves to the carrying plate 14, the drive motor 11 stops, and the air press 5 is started at this time. The air press 5 drives the pressing plate 6 to extrude the bamboo board for preliminary shaping. Under the action of the guide rod 7, the lifting route is accurately positioned to prevent deviation during die pressing, avoid damage to the bamboo board, and thus reduce the durability of the bamboo board, with good safety. After the pressing is completed, the air press 5 drives the pressing plate 6 to reset, and then the drive motor 11 drives the subsequent bamboo boards to continue processing through the gear 8 and the rack 9, thereby improving overall work efficiency.
[0028] After long-term use, the carrying plate 14 together with the bottom plate 12 can be directly pulled out from the limit grooves 21 on both sides of the transmission plate 2 and calibrated. If the calibration is qualified, it can continue to be used; if it is unqualified, a new carrying plate 14 can be directly replaced. The operation is simple and convenient for later maintenance, while ensuring the accuracy of bamboo board processing.
[0029] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. An air press for processing bamboo products, characterized in that: include: A base (1) is provided, wherein the upper side of the base (1) is fixedly connected with a transmission plate (2), and the sides of the transmission plates (2) on both sides that are close to each other are rotatably connected with gears (8), and a rack (9) is meshed and connected between the gears (8) at both ends of the transmission plate (2), and a driving motor (11) is fixedly connected to the front transmission plate (2), and the output end of the driving motor (11) is fixedly connected to the gear (8), and a connecting shaft (10) is fixedly connected between the gears (8) at the left end of the transmission plate (2), and the upper side of the transmission plate (2) is fixedly connected with a support rod (3), and the upper end of the support rod (3) is fixedly connected with a top plate (4), and the upper side of the top plate (4) is fixedly connected with an air compressor (5), and the output end of the air compressor (5) is located at the lower side of the top plate (4) and is fixedly connected with a pressure plate (6), and the upper side of the pressure plate (6) is fixedly connected with a guide rod (7), and the guide rod (7) is located on both sides of the air compressor (5) and is slidably connected to the top plate (4).
2. The air press for processing bamboo products according to claim 1, characterized in that: A limiting groove (21) is provided on the transmission plate (2) located at the lower side of the gear (8), and a bottom plate (12) is slidably connected in the limiting groove (21), and the bottom plate (12) is located in the middle position of the upper side of the base (1).
3. The air press for processing bamboo products according to claim 2, characterized in that: The bottom plate (12) is provided with protrusions matching the limiting groove (21) at both ends thereof close to the limiting groove (21).
4. The air press for processing bamboo products according to claim 3, characterized in that: A fixing rod (13) is fixedly connected to the upper side of the bottom plate (12), and a bearing plate (14) is fixedly connected to the upper end of the fixing rod (13).
5. The air press for processing bamboo products according to claim 4, characterized in that: The bearing plate (14) is located between the racks (9) on both sides and is at the same horizontal position as the racks (9).
6. The air press for processing bamboo products according to claim 5, characterized in that: A controller (15) is fixedly connected to the lower side of the top plate (4).