Reflecting prism shearing device with automatic assembling function

Abstract

The utility model discloses a reflecting prism shearing device with an automatic assembly function, which relates to the technical field of automation and comprises a workbench, a mounting plate is mounted on the workbench, a first horizontal slide rail is mounted on the mounting plate, and a second horizontal slide rail is mounted on the mounting plate. A first horizontal sliding rail is mounted on the mounting plate, a second horizontal sliding rail is mounted on the first horizontal sliding rail, a fixing seat is slidably mounted on the second horizontal sliding rail, a first vertical sliding rail and a second vertical sliding rail are mounted on the mounting plate, and a first shearing plate and a second shearing plate are mounted on the first vertical sliding rail and the second vertical sliding rail respectively. A feeding assembly is arranged on the workbench, a mechanical arm and a display tray are installed on the workbench, the fixing base moves to the shearing position, the first shearing plate moves downwards along the first vertical sliding rail, the second shearing plate moves upwards along the second vertical sliding rail, and the mechanical arm assembles a sheared product and a rear cover on the display tray. And automatic water gap shearing and assembling are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of automated assembly, in particular to a reflecting prism shearing device with an automated assembly function. Background Art

[0002] When most products are mass-produced, mold casting is often used to form the products. However, when the cast products are formed, water outlets will be left behind due to casting, which will affect the processing of subsequent products. The water reservoir produced by casting needs to be sheared.

[0003] Under existing technology, most of the nozzles are cut manually one by one, and then the back cover is assembled to the product, repeating the same action over and over again, which wastes time and has a great impact on the physical and mental health of workers.

[0004] Automation is often used for processing steps that are repetitive and labor-intensive. Therefore, a device that can automatically assemble and cut is needed to reduce labor costs, improve work efficiency, and achieve automation. Summary of the Invention

[0005] The purpose of the utility model is to provide a reflecting prism shearing device with an automatic assembly function to solve the problems raised in the prior art.

[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: the reflecting prism shearing device with automated assembly function includes a workbench, the workbench is installed with a mounting plate, the mounting plate is installed with a first horizontal slide rail, the first horizontal slide rail is slidably installed with a second horizontal slide rail, the second horizontal slide rail is slidably installed with a fixed seat, the fixed seat is rotatably installed with a rotating platform, the casting is placed on the rotating platform, and four receiving seats are symmetrically installed on the rotating platform, the first vertical slide rail and the second vertical slide rail are symmetrically installed on the mounting plate, the first vertical slide rail and the second vertical slide rail are connected by a connecting plate, the first shearing plate is slidably installed on the first vertical slide rail, the second shearing plate is slidably installed on the second vertical slide rail, the first shearing plate and the second shearing plate are centrally symmetrically installed, an electric telescopic machine is installed on the electric telescopic machine, a connecting rod is installed on the electric telescopic machine, a pressure plate is installed on the end of the connecting rod, a feeding assembly is provided on the workbench, and a robotic arm and a display tray are installed on the workbench.

[0007] As a preferred technical solution, a distance sensor is installed on the fixing seat, and the distance sensor is electrically connected to the electric telescopic motor.

[0008] As a preferred technical solution, the feeding assembly includes a support plate, a feeding table, a partition, a positioning frame, an electric telescopic rod, a push plate, a support and a corrector;

[0009] Two support plates are installed in parallel on the workbench, and the two support plates are connected through a feeding table. Two partitions are symmetrically installed on the feeding table, and the two partitions are connected through a positioning frame. An electric telescopic rod is installed on the feeding table, and a push plate is installed on the electric telescopic rod. An electric slide rail is installed on the workbench, and a positioning sensor is installed on the electric slide rail. A support is slidably installed on the electric slide rail, and a corrector is installed on the support.

[0010] As a preferred technical solution, the push plate is located between two partitions, the end of the push plate is arc-shaped, and the positioning sensor is electrically connected to the electric telescopic rod.

[0011] As a preferred technical solution, the workbench is provided with a cleaning assembly, which includes a slide, an electric telescopic column, an electric telescopic block, a pressing arc plate, a directional slide, a collection port and a touch sensor.

[0012] A slide groove is provided in the pressure plate, and two electric telescopic columns are symmetrically installed on one end of the slide groove near the second vertical slide rail. A touch sensor is installed on the other end of the slide groove. Electric telescopic blocks are installed on the two electric telescopic columns, and a clamping arc plate is installed on the electric telescopic blocks. A directional slide is installed on the workbench, and a collection port is provided on the workbench.

[0013] As a preferred technical solution, the first vertical slide rail and the touch sensor are both electrically connected to the electric telescopic block, and the distance sensor is both electrically connected to the two electric telescopic columns.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The utility model can shear the casting nozzle on the product after mold casting, and assemble the sheared product with the back cover using a robotic arm, thereby realizing nozzle shearing and automated assembly.

[0016] 2. The utility model can place the rear covers for assembly one by one and accurately to the picking position of the robot arm through the setting of the feeding component, thereby improving the overall automation of the equipment.

[0017] 3. The utility model removes the sheared water outlet from the equipment by setting a cleaning component to avoid affecting the subsequent operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of the utility model from a first perspective;

[0019] Figure 2 This is a schematic diagram of the structure of the utility model from a second perspective;

[0020] Figure 3 This is a schematic structural diagram of the first part of the utility model from a first perspective;

[0021] Figure 4 This is a schematic structural diagram of the first part of the utility model from a second viewing angle;

[0022] Figure 5 This is a schematic structural diagram of the second part of the utility model from a first perspective;

[0023] Figure 6 A second perspective structural diagram of a second part of the present invention;

[0024] Figure 7 It is a schematic diagram of the partial cutaway structure of the present invention.

[0025] Figure: 1. Workbench; 2. Mounting plate; 3. First horizontal slide; 4. Second horizontal slide; 5. Fixed base; 6. Rotating platform; 7. Receiver; 8. Casting; 9. First vertical slide; 10. Second vertical slide; 11. Connecting plate; 12. First shear plate; 13. Second shear plate; 14. Electric telescopic actuator; 15. Connecting rod; 16. Press plate; 17. Robotic arm; 18. Feeding assembly; 19. Display tray; 20. Cleaning assembly; 21. Distance sensor.

[0026] 18. Feeding assembly; 1801. Support plate; 1802. Feeding table; 1803. Partition; 1804. Positioning frame; 1805. Electric telescopic rod; 1806. Push plate; 1807. Support; 1808. Corrector; 1809. Positioning sensor; 1810. Electric slide rail;

[0027] 20. Cleaning assembly; 2001. Slide; 2002. Electric telescopic column; 2003. Electric telescopic block; 2004. Pressing arc plate; 2005. Directional slide; 2006. Collection port; 2007. Touch sensor. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Example: Figure 1-Figure 4As shown, the utility model provides a technical solution for a reflective prism shearing device with an automated assembly function, characterized in that: the reflective prism shearing device with an automated assembly function comprises a workbench 1, a mounting plate 2 is mounted on the workbench 1, a first horizontal slide rail 3 is mounted on the mounting plate 2, a second horizontal slide rail 4 is slidably mounted on the first horizontal slide rail 3, a fixed seat 5 is slidably mounted on the second horizontal slide rail 4, a rotating platform 6 is rotatably mounted on the fixed seat 5, a casting 8 is placed on the rotating platform 6, four receiving seats 7 are symmetrically mounted on the rotating platform 6, a first receiving seat 5 is symmetrically mounted on the mounting plate 2 A vertical slide rail 9 and a second vertical slide rail 10, the first vertical slide rail 9 and the second vertical slide rail 10 are connected by a connecting plate 11, a first shear plate 12 is slidably installed on the first vertical slide rail 9, and a second shear plate 13 is slidably installed on the second vertical slide rail 10, the first shear plate 12 and the second shear plate 13 are installed symmetrically to the center, an electric telescopic machine 14 is installed on the connecting plate 11, a connecting rod 15 is installed on the electric telescopic machine 14, a pressing plate 16 is installed on the end of the connecting rod 15, a feeding assembly 18 is provided on the workbench 1, and a robotic arm 17 and a display tray 19 are installed on the workbench 1.

[0030] A distance sensor 21 is installed on the fixed seat 5, and the distance sensor 21 is electrically connected to the electric telescopic machine 14. When shearing is required, the fixed seat 5 slides along the second horizontal slide rail 4 to the side close to the first vertical slide rail 9 to the processing position. At this time, the distance sensor sends a signal to control the electric telescopic machine 14 to extend, and drives the pressure plate 16 through the connecting rod 15 to press the casting 8 to prevent dislocation during the shearing process. The second horizontal slide rail 4 slides along the first horizontal slide rail 3 at regular intervals to facilitate shearing of workpieces at two different positions on the same side. The rotating platform 6 rotates at regular intervals to facilitate shearing of workpieces on different sides. After the shearing is completed, the fixed seat 5 drives the rotating platform 6 to return to the initial position along the second horizontal slide rail 4. Afterwards, the robotic arm 17 will pick up the sheared workpiece from the receiving seat 7 to the display tray 19, and pick up the back cover from the feeding assembly 18, and assemble the back cover on the workpiece to realize nozzle shearing and automatic assembly.

[0031] like Figure 5 and Figure 6 As shown, the feeding assembly 18 includes a support plate 1801, a feeding table 1802, a partition 1803, a positioning frame 1804, an electric telescopic rod 1805, a push plate 1806, a support 1807, and a corrector 1808;

[0032] Two support plates 1801 are installed in parallel on the workbench 1, and the two support plates 1801 are connected through a feeding table 1802. Two partitions 1803 are symmetrically installed on the feeding table 1802, and the two partitions 1803 are connected through a positioning frame 1804. An electric telescopic rod 1805 is installed on the feeding table 1802, and a push plate 1806 is installed on the electric telescopic rod 1805. An electric slide rail 1810 is installed on the workbench 1, and a positioning sensor 1809 is installed on the electric slide rail 1810. A support 1807 is slidably installed on the electric slide rail 1810, and a corrector 1808 is installed on the support 1807.

[0033] The push plate 1806 is located between the two partitions 1803. The end of the push plate 1806 is in an arc shape. The positioning sensor 1809 is electrically connected to the electric telescopic rod 1805. Several back covers are arranged in the positioning frame 1804. When the back cover on the corrector 1808 is picked up, the support 1807 moves along the electric slide rail 1810 to the side away from the robot arm 17 and stops when it contacts the positioning sensor 1809. The positioning sensor 1809 sends an electrical signal to control the electric The telescopic rod 1805 is extended periodically. At this time, the electric telescopic rod 1805 pushes the push plate 1806 to push the bottom back cover in the positioning frame 1804 onto the corrector 1808. Then, the support 1807 moves along the electric slide rail 1810 and drives the corrector 1808 back to the initial position, and corrects the position of the back cover to facilitate the next back cover grabbing by the robot arm 17. The back covers for assembly can be placed one by one and accurately at the picking point of the robot arm, thereby improving the overall automation of the equipment.

[0034] like Figure 3-Figure 4 and Figure 7 As shown, the workbench 1 is provided with a cleaning assembly 20, which includes a chute 2001, an electric telescopic column 2002, an electric telescopic block 2003, a pressing arc plate 2004, a directional slide 2005 and a collection port 2006.

[0035] A slide groove 2001 is provided in the pressure plate 16, and two electric telescopic columns 2002 are symmetrically installed on the slide groove 2001 near one end of the second vertical slide rail 10. A touch sensor 2007 is installed on the other end of the slide groove 2001. Electric telescopic blocks 2003 are installed on the two electric telescopic columns 2002, and a clamping arc plate 2004 is installed on the electric telescopic blocks 2003. A directional slide 2005 is installed on the workbench 1, and a collection port 2006 is provided on the workbench 1.

[0036] The first vertical slide rail 9 and the touch sensor 2007 are both electrically connected to the electric telescopic block 2003, and the distance sensor 21 is electrically connected to the two electric telescopic columns 2002. When the first shearing plate 12 moves down four times along the first vertical slide rail 9 and completes the water outlet shearing of a casting 8, it sends an electrical signal to control the electric telescopic block 2003 to extend, driving the pressing arc plate 2004 to clamp the waste of the casting 8. At the same time, the electric telescopic machine 14 contracts and drives the pressing plate 16 to rise through the connecting rod 15 to clamp the waste of the casting 8 from the rotating platform 6. When the fixing seat 5 returns to the initial position, the distance sensor 21 sends an electrical signal to control the electric telescopic column 2002 to extend at a fixed time, pushing the electric telescopic block 2003 to move along the slide 2001 to the side close to the directional slide 2005, and driving the waste of the casting 8 to move by pressing the arc plate 2004. When it contacts the touch sensor 2007, the electric telescopic block 2003 is controlled to contract, and the waste of the casting 8 falls and enters the collection port 2006 along the directional slide 2005, removing the sheared water outlet from the equipment to avoid affecting the subsequent operation of the equipment.

[0037] The working principle of this utility model:

[0038] When shearing is required, the fixed seat 5 slides along the second horizontal slide rail 4 to the side close to the first vertical slide rail 9 to the processing position. At this time, the distance sensor sends a signal to control the electric telescopic machine 14 to extend, and drives the pressure plate 16 through the connecting rod 15 to press the casting 8 to prevent dislocation during the shearing process. The second horizontal slide rail 4 slides along the first horizontal slide rail 3 at regular intervals to facilitate shearing of workpieces at two different positions on the same side. The rotating platform 6 rotates at regular intervals to facilitate shearing of workpieces on different sides. After shearing is completed, the fixed seat 5 drives the rotating platform 6 back to the initial position along the second horizontal slide rail 4. Afterwards, the robotic arm 17 will pick up the sheared workpiece from the receiving seat 7 to the display tray 19, and pick up the back cover from the feeding assembly 18, and assemble the back cover on the workpiece to realize nozzle shearing and automatic assembly.

[0039] When the back cover on the corrector 1808 is picked up, the support 1807 moves along the electric slide rail 1810 to the side away from the robot arm 17, and stops at a fixed time when it contacts the positioning sensor 1809. The positioning sensor 1809 sends an electrical signal to control the electric telescopic rod 1805 to extend at a fixed time. At this time, the electric telescopic rod 1805 pushes the push plate 1806 to push the bottom back cover in the positioning frame 1804 onto the corrector 1808. Subsequently, the support 1807 moves along the electric slide rail 1810 and drives the corrector 1808 back to its initial position, and corrects the position of the back cover to facilitate the next back cover grabbing by the robot arm 17, so that the back covers for assembly can be placed one by one and accurately at the picking point of the robot arm, thereby improving the overall automation of the equipment.

[0040] When the first shear plate 12 moves down four times along the first vertical slide rail 9 and completes the shearing of the water outlet of a casting 8, an electrical signal is sent to control the electric telescopic block 2003 to extend, driving the pressing arc plate 2004 to clamp the waste of the casting 8. At the same time, the electric telescopic machine 14 contracts, and drives the pressing plate 16 to rise through the connecting rod 15 to clamp the waste of the casting 8 from the rotating platform 6. When the fixed seat 5 returns to the initial position, the distance sensor 21 sends an electrical signal to control the electric telescopic column 2002 to extend at a time, pushing the electric telescopic block 2003 to move along the slide 2001 to the side close to the directional slide 2005, and driving the waste of the casting 8 to move through the pressing arc plate 2004. When it contacts the touch sensor 2007, the electric telescopic block 2003 is controlled to contract, and the waste of the casting 8 falls and enters the collecting port 2006 along the directional slide 2005, removing the sheared water outlet from the equipment to avoid affecting the subsequent operation of the equipment.

[0041] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A reflecting prism shearing device with automated assembly function, characterized in that: The reflective prism shearing device with an automated assembly function comprises a workbench (1), a mounting plate (2) is mounted on the workbench (1), a first horizontal slide rail (3) is mounted on the mounting plate (2), a second horizontal slide rail (4) is slidably mounted on the first horizontal slide rail (3), a fixed seat (5) is slidably mounted on the second horizontal slide rail (4), a rotating platform (6) is rotatably mounted on the fixed seat (5), a casting (8) is placed on the rotating platform (6), four receiving seats (7) are symmetrically mounted on the rotating platform (6), a first vertical slide rail (9) and a second vertical slide rail (10) are symmetrically mounted on the mounting plate (2), the first vertical slide rail (9) and the second vertical slide rail (10) are connected through a connecting plate (11), a first shear plate (12) is slidably mounted on the first vertical slide rail (9), a second shear plate (13) is slidably mounted on the second vertical slide rail (10), the first shear plate (12) and the second shear plate (13) are centrally symmetrically mounted, an electric telescopic machine (14) is mounted on the connecting plate (11), a connecting rod (15) is mounted on the electric telescopic machine (14), a pressing plate (16) is mounted at the end of the connecting rod (15), a feeding assembly (18) is provided on the workbench (1), and a mechanical arm (17) and a display tray (19) are mounted on the workbench (1).

2. The reflective prism shearing device with automated assembly function according to claim 1, characterized in that: A distance sensor (21) is installed on the fixing seat (5), and the distance sensor (21) is electrically connected to the electric telescopic machine (14).

3. The reflecting prism shearing device with automated assembly function according to claim 2, characterized in that: The feeding assembly (18) includes a support plate (1801), a feeding table (1802), a partition (1803), a positioning frame (1804), an electric telescopic rod (1805), a push plate (1806), a support (1807) and a corrector (1808); Two support plates (1801) are installed in parallel on the workbench (1), and the two support plates (1801) are connected through a feeding table (1802). Two partitions (1803) are symmetrically installed on the feeding table (1802), and the two partitions (1803) are connected through a positioning frame (1804). An electric telescopic rod (1805) is installed on the feeding table (1802), and a push plate (1806) is installed on the electric telescopic rod (1805). An electric slide rail (1810) is installed on the workbench (1), and a positioning sensor (1809) is installed on the electric slide rail (1810). A support (1807) is slidably installed on the electric slide rail (1810), and a corrector (1808) is installed on the support (1807).

4. The reflecting prism shearing device with automated assembly function according to claim 3, characterized in that: The push plate (1806) is located between the two partitions (1803), the end of the push plate (1806) is arc-shaped, and the positioning sensor (1809) is electrically connected to the electric telescopic rod (1805).

5. The reflecting prism cutting device with automated assembly function according to claim 3, characterized in that: The workbench (1) is provided with a cleaning assembly (20), and the cleaning assembly (20) comprises a slide (2001), an electric telescopic column (2002), an electric telescopic block (2003), a pressing arc plate (2004), a directional slide (2005), a collection port (2006), and a touch sensor (2007). A slide groove (2001) is provided in the pressure plate (16), and two electric telescopic columns (2002) are symmetrically installed on one end of the slide groove (2001) close to the second vertical slide rail (10). A touch sensor (2007) is installed on the other end of the slide groove (2001). An electric telescopic block (2003) is installed on each of the two electric telescopic columns (2002), and a pressing arc plate (2004) is installed on the electric telescopic block (2003). A directional slideway (2005) is installed on the workbench (1), and a collecting port (2006) is provided on the workbench (1).

6. The reflecting prism shearing device with automated assembly function according to claim 5, characterized in that: The first vertical slide rail (9) and the touch sensor (2007) are both electrically connected to the electric telescopic block (2003), and the distance sensor (21) is both electrically connected to the two electric telescopic columns (2002).

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