Spiral separator with intelligent temperature detection function
By introducing an intelligent temperature and humidity detection module and a variable diameter spindle design into the spiral separator, the problem of insufficient temperature and humidity detection in traditional separators is solved, and an intelligent and efficient solid-liquid separation effect is achieved.
Patent Information
- Application Number
- CN202422068078.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-08-26
AI Technical Summary
Traditional livestock and poultry manure spiral separators are unable to detect the temperature and humidity of the working environment in a timely manner, resulting in insufficiently intelligent processing and low solid-liquid separation efficiency.
A spiral separator with an intelligent temperature and humidity detection module was designed, including a DHT11 temperature and humidity sensor and an ESP-12E NodeMCU development board. Data was uploaded to the Alibaba Cloud IoT platform via the Internet of Things. The separation efficiency was improved by combining a variable-diameter spindle and a conical conveyor housing.
It realizes intelligent detection of temperature and humidity and efficient solid-liquid separation in the separation process, improves separation efficiency and working environment, and uploads data to the mobile phone APP in real time.
Smart Images

Figure CN223384006U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of livestock and poultry excrement separation equipment, in particular to a spiral separator with intelligent temperature detection. Background Art
[0002] Intelligent livestock and poultry manure treatment technology is booming in my country. Using solid-liquid separation technology to treat livestock and poultry manure improves utilization efficiency, transforms waste into valuable resources, and eliminates environmental pollution. It is a key technical step in the resource utilization of livestock and poultry manure and a crucial path to sustainable agricultural development. Both the solid and liquid fractions obtained through solid-liquid separation can be reused. Spiral separators are the primary method for solid-liquid separation in livestock and poultry manure treatment processes.
[0003] Traditional spiral separators for livestock and poultry manure lack intelligent manure processing capabilities and are unable to timely detect the temperature and humidity of the separator's operating environment. Furthermore, traditional spiral separators for livestock and poultry manure have low solid-liquid separation efficiency. Utility Model Content
[0004] Therefore, one purpose of the present invention is to provide a spiral separator with intelligent temperature detection to solve the problems mentioned in the background technology and overcome the shortcomings of the prior art.
[0005] In order to achieve the above object, the utility model provides a spiral separator with intelligent temperature detection, comprising a motor, a reducer, a main shaft, a cover, a spiral blade, a screen and a temperature and humidity intelligent detection module, wherein the motor is connected to one end of the main shaft through the reducer, and the cover comprises a stirring shell and a conveying shell;
[0006] The main shaft is provided with a spiral blade, and the main shaft includes a first shaft section and a second shaft section. A screen is provided on the outside of the first shaft section. The first shaft section passes through the mixing shell, and the second shaft section passes through the transmission shell. The diameter of the second shaft section is smaller than that of the first shaft section.
[0007] Preferably, a temperature and humidity intelligent detection module is provided on the inside of the stirring shell, and the temperature and humidity intelligent detection module includes a DHT11 temperature and humidity sensor, an ESP-12E NodeMCU development board and an LED indicator light, and the DHT11 temperature and humidity sensor and the LED indicator light are respectively connected to the ESP-12E NodeMCU development board.
[0008] In any of the above solutions, preferably, a funnel is provided below the screen, and a water outlet is provided on the funnel.
[0009] In any of the above solutions, preferably, the inner wall of the conveying shell is a conical surface, and the diameter of the inner wall of the conveying shell gradually decreases from an end close to the stirring shell to an end away from the stirring shell.
[0010] In any of the above schemes, it is preferred that a first fixing member is further included, the first fixing member includes a first ring, a second ring and a first fixing claw, the first ring is fixed at the discharge port of the conveying shell, the first ring and the second ring are connected by the first fixing claw, a bearing is provided inside the second ring, and the other end of the main shaft passes through the bearing.
[0011] Compared with the prior art, the advantages and beneficial effects of the present invention are as follows:
[0012] 1. Design a variable diameter spindle, with the spindle diameter decreasing from large to small, to improve the efficiency of solid-liquid separation. Integrate sensors, the Internet of Things, and the spiral separator to achieve intelligent detection of temperature and humidity.
[0013] 2. A funnel is designed under the screen to collect the exudate after squeezing, preventing liquid overflow and improving the working environment. The inner wall of the conveyor shell is designed as a conical surface, which can squeeze the solid more firmly, facilitate the return of liquid to the funnel, and improve the solid-liquid separation rate.
[0014] 3. Add a sensor module inside the housing to detect the temperature and humidity inside the housing. Using IoT technology, upload the temperature and humidity data to the Alibaba Cloud IoT platform and mobile app, enabling intelligent temperature and humidity detection.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0017] Figure 1 The figure is a structural schematic diagram of a spiral separator with intelligent temperature detection according to an embodiment of the present utility model.
[0018] Figure 2 The figure is a structural schematic diagram of a spiral separator with intelligent temperature detection according to an embodiment of the present utility model.
[0019] Figure 3 This is a front view of a spiral separator with intelligent temperature detection according to an embodiment of the present utility model.
[0020] Figure 4 This is a front view of a spiral separator with intelligent temperature detection according to an embodiment of the present invention. Figure 3 Enlarged view of point A in the middle.
[0021] Figure 5The figure is a schematic structural diagram of a main shaft and spiral blades in a spiral separator with intelligent temperature detection according to an embodiment of the present invention.
[0022] Among them: 1-motor; 2-reducer; 3-first shaft section; 4-second shaft section; 5-mixing shell; 6-transmission shell; 7-spiral blade; 8-screen; 9-temperature and humidity intelligent detection module; 10-funnel; 11-water outlet; 12-first ring; 13-second ring; 14-first fixed claw; 15-frame; 16-feed pipe; 17-feed port; 18-third ring; 19-fourth ring; 20-second fixed claw; 21-detection cover; 22-vent. DETAILED DESCRIPTION
[0023] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.
[0024] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0025] like Figures 1 to 5 As shown, a spiral separator with intelligent temperature detection according to an embodiment of the present invention includes a motor 1, a reducer 2, a main shaft, a cover, a spiral blade 7, a screen 8 and a temperature and humidity intelligent detection module 9. The motor 1 is connected to one end of the main shaft through the reducer 2, and the cover includes a stirring shell 5 and a conveying shell 6.
[0026] A spiral blade 7 is provided on the main shaft, and the main shaft includes a first shaft section 3 and a second shaft section 4. A screen 8 is provided on the outside of the first shaft section 3. The first shaft section 3 passes through the stirring shell 5, and the second shaft section 4 passes through the conveying shell 6. The diameter of the second shaft section 4 is smaller than the diameter of the first shaft section 3.
[0027] A second fixing part is provided at the connection between one end of the main shaft and the reducer 2. The second fixing part includes a third ring 18, a fourth ring 19 and a second fixing claw 20. There are three second fixing claws 20. The third ring 18 and the fourth ring 19 are connected by fixing claws. A bearing is provided in the third ring 18. One end of the main shaft passes through the bearing. The fourth ring 19 is fixed at the feed pipe 16.
[0028] The motor 1 , the reducer 2 , the cover, and the funnel 10 are all mounted on the frame 15 .
[0029] The spiral separator with intelligent temperature detection in the embodiment of the utility model has a simple structure, can realize intelligent detection of temperature and humidity, and improves the solid-liquid separation efficiency by designing a variable diameter main shaft.
[0030] Furthermore, a temperature and humidity intelligent detection module 9 is provided on the inside of the stirring cover. The temperature and humidity intelligent detection module 9 includes a DHT11 temperature and humidity sensor, an ESP-12E NodeMCU development board and an LED indicator light. The DHT11 temperature and humidity sensor and the LED indicator light are respectively connected to the ESP-12E NodeMCU development board.
[0031] The temperature and humidity intelligent detection module 9 is provided with a detection cover 21 outside, the detection cover is provided with a vent 22, and the detection cover 21 is provided with a battery compartment, which supplies power to the temperature and humidity intelligent detection module 9.
[0032] Specifically, a funnel 10 is provided below the screen 8, with a water outlet 11 on the funnel 10. The length of the funnel 10 is equal to that of the screen 8, and a feed pipe 16 is provided at one end of the main shaft. Preferably, the feed pipe 16 has two feed ports 17 and is connected to the mixing housing 5. The funnel 10 is designed below the screen 8 to initially collect the liquid that seeps out after squeezing, preventing overflow and improving the working environment.
[0033] Specifically, the inner wall of the conveying housing 6 is a conical surface, and the diameter of the inner wall of the conveying housing 6 gradually decreases from the end close to the stirring housing 5 to the end away from the stirring housing 5. The inner wall of the conveying housing 6 is designed as a conical surface, which can squeeze the solid more firmly, facilitate the return of the liquid to the funnel 10, and improve the solid-liquid separation rate.
[0034] Furthermore, it also includes a first fixing part, which includes a first ring 12, a second ring 13 and a first fixing claw 14. The number of the first fixing claws 14 is three. The first ring 12 is fixed at the discharge port of the conveying shell 6. The first ring 12 and the second ring 13 are connected through the first fixing claw 14. A bearing is provided inside the second ring 13, and the other end of the main shaft passes through the bearing.
[0035] The utility model is a spiral separator with intelligent temperature detection, the working principle of which is as follows:
[0036] When the spiral separator is operating, motor 1 starts and, after being activated by reducer 2, outputs the motor's speed to the appropriate operating speed, driving the main shaft to rotate. Spiral blades 7 follow the main shaft's rotation. Livestock and poultry manure enters through inlet 17 and is moved toward the discharge outlet by the rotation of spiral blades 7. After being squeezed by spiral blades 7 and screen 8, the liquid portion passes through screen 8 and flows into funnel 10 below, exiting through the drainage holes. The solid portion, driven by spiral blades 7, continues to move and is discharged through the discharge outlet. An intelligent temperature and humidity detection module 9 is located inside the housing and contains a DHT11 temperature and humidity sensor, an ESP-12E NodeMCU development board, an LED indicator light, and a battery compartment. The DHT11 temperature and humidity module monitors temperature and humidity, and the ESP-12E NodeMCU development board connects to Wi-Fi to upload temperature and humidity data to the Alibaba Cloud IoT platform. Users can also subscribe to temperature and humidity data on the Alibaba Cloud IoT platform through their mobile app. This data is displayed on the mobile app and can be viewed in real time on the Alibaba Cloud IoT platform. The LED indicator is connected to the ESP-12E NodeMCU development board. It is always on when the power is turned on. When the battery is out of power, the LED indicator goes out, indicating that the battery is out of power.
[0037] Compared with the prior art, the present invention has the following beneficial effects:
[0038] The utility model has a simple structure and high solid-liquid separation efficiency, and can detect the temperature and humidity of livestock and poultry excrement during the separation process.
[0039] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0040] Those skilled in the art will readily understand that the present invention encompasses any combination of the components described in the above specification and the detailed description, as well as the components shown in the accompanying drawings. Due to space limitations and to maintain clarity, not all of the various solutions resulting from these combinations are described. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.
[0041] Although the embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are illustrative and should not be construed as limiting the present invention. Those skilled in the art may make changes, modifications, substitutions, and variations to the above embodiments without departing from the principles and purpose of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spiral separator with intelligent temperature detection, characterized in that: It includes a motor, a reducer, a main shaft, a cover, a spiral blade, a screen and a temperature and humidity intelligent detection module. The motor is connected to one end of the main shaft through the reducer. The cover includes a stirring shell and a conveying shell. The spiral blade is provided on the main shaft, and the main shaft includes a first shaft section and a second shaft section. The screen is provided on the outside of the first shaft section. The first shaft section passes through the stirring shell, and the second shaft section passes through the conveying shell. The diameter of the second shaft section is smaller than the diameter of the first shaft section.
2. A spiral separator with intelligent temperature detection according to claim 1, characterized in that: A temperature and humidity intelligent detection module is provided on the inner side of the stirring shell, and the temperature and humidity intelligent detection module includes a DHT11 temperature and humidity sensor, an ESP-12E NodeMCU development board and an LED indicator light. The DHT11 temperature and humidity sensor and the LED indicator light are respectively connected to the ESP-12E NodeMCU development board.
3. A spiral separator with intelligent temperature detection according to claim 1, characterized in that: A funnel is provided below the screen, and a water outlet is provided on the funnel.
4. A spiral separator with intelligent temperature detection according to claim 1, characterized in that: The inner wall of the conveying shell is a conical surface, and the diameter of the inner wall of the conveying shell gradually decreases from an end close to the stirring shell to an end far away from the stirring shell.
5. A spiral separator with intelligent temperature detection according to claim 1, characterized in that: It also includes a first fixing member, which includes a first ring, a second ring and a first fixing claw. The first ring is fixed at the discharge port of the conveying shell. The first ring and the second ring are connected through the first fixing claw. A bearing is provided inside the second ring, and the other end of the main shaft passes through the bearing.