Transfer film hot stamping mechanism
By arranging a circumferential heating component on the hot stamping roller and combining it with a driving component to make it rotate, the problem of uneven heating of the mirror roller is solved, the hot stamping qualification rate of the transfer film is improved and the service life of the hot stamping roller is extended.
Patent Information
- Application Number
- CN202423024816.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-12-09
AI Technical Summary
The uneven heating of the mirror roller in the existing hot stamping mechanism leads to a low hot stamping pass rate of the transfer film.
A heating component is used to extend along the circumference of the hot stamping roller and is combined with a driving component to make the hot stamping roller rotate, so as to achieve uniform heating of the entire circumference of the hot stamping roller, and a position sensor is combined to control the heating and rotation.
The qualified rate of transfer film hot stamping is improved, the service life of the hot stamping roller is extended, and the production cost of floor panels is reduced.
Smart Images

Figure CN223384137U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of floor board production, in particular to a transfer film hot stamping mechanism. Background Art
[0002] The transfer film hot stamping mechanism in flooring can meet the personalized decorative needs of flooring during manufacturing. Existing hot stamping mechanisms perform hot stamping as the transfer film passes between two rollers. To achieve the hot stamping effect, one of the mirrored rollers must be continuously heated. However, because existing hot stamping mechanisms only heat a portion of the mirrored roller, the heating is uneven, resulting in a low pass rate for the transfer film after hot stamping. Utility Model Content
[0003] (1) Technical issues to be solved
[0004] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides a transfer film hot stamping mechanism, which solves the technical problem of low qualification rate of the prior hot stamping mechanism.
[0005] (2) Technical solution
[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:
[0007] An embodiment of the utility model provides a transfer film hot stamping mechanism, comprising a hot stamping roller, a driving roller, a moving assembly, a heating assembly and a driving assembly; the heating assembly is located in the circumferential direction of the hot stamping roller and extends along the axial direction of the hot stamping roller to heat the hot stamping roller, the hot stamping roller and the driving roller are arranged opposite to each other, and the hot stamping roller is used to hot stamp the transfer film onto a substrate driven by the driving roller; the output end of the driving assembly is connected to the hot stamping roller to drive the hot stamping roller to rotate along its axis; the moving end of the moving assembly is connected to the hot stamping roller, the heating assembly and the driving assembly to simultaneously drive the hot stamping roller, the heating assembly and the driving assembly to approach or move away from the driving roller.
[0008] Preferably, a position sensor is further included; the position sensor is used to detect the working position of the hot stamping roller; when the hot stamping roller is located at the working position, the driving assembly stops driving the hot stamping roller to rotate.
[0009] Preferably, the heating assembly comprises a plurality of heating units; the heating units are arranged at equal intervals along the circumference of the hot stamping roller and extend from the head end to the tail end of the hot stamping roller.
[0010] Preferably, each heating unit includes a lampshade and a long strip lamp tube arranged in the lampshade.
[0011] Preferably, the moving assembly includes moving units respectively located at both ends of the hot stamping roller, the two moving units have the same structure and both include moving ends; the heating assembly also includes two arc-shaped mounting frames, the two arc-shaped mounting frames are respectively connected to the moving ends of the two moving units; multiple heating units are connected between the two arc-shaped mounting frames to arrange the multiple heating units in an arc-shaped distribution on the circumference of the hot stamping roller.
[0012] Preferably, the heating assembly further comprises at least one reinforcing rod; both ends of the reinforcing rod are respectively connected to the two arc-shaped mounting brackets.
[0013] Preferably, it also includes two connecting frames; the two mobile units and the two connecting frames are arranged in a one-to-one correspondence; the fixed end of the mobile unit is connected to the connecting frame; an open slide groove is opened on the connecting frame in the vertical direction, and the mobile end of the mobile unit is slidably connected to the open slide groove.
[0014] Preferably, a bending roller is further included, which is rotatably connected to one side of the connecting frame to unfold the transfer film entering between the hot stamping roller and the driving roller.
[0015] Preferably, the position sensor is a proximity switch; the proximity switch is arranged on any connecting frame and is used to detect that the hot stamping roller reaches a preset position, which is the working position.
[0016] Preferably, the driving assembly includes a driving motor, a driving gear, a passive gear and a chain; the output end of the driving motor is connected to the driving gear, and the driving motor can drive the driving gear to rotate along its own axis, and the passive gear is sleeved and fixed on the input end of the hot stamping roller; the chain is sleeved on the driving gear and the passive gear, and is engaged with the driving gear and the passive gear.
[0017] (3) Beneficial effects
[0018] The beneficial effects of the utility model are:
[0019] The transfer film hot stamping mechanism of the utility model includes a hot stamping roller, a driving roller, a moving component, a heating component and a driving component. Since the heating component is located in the circumferential direction of the hot stamping roller and extends along the axial direction of the hot stamping roller to heat the hot stamping roller, and is provided with a driving component that independently drives the hot stamping roller to rotate, even when the driving roller is not working, the hot stamping roller can also rotate, thereby enabling the heating component to uniformly heat the entire circumferential surface of the hot stamping roller, so that the hot stamping roller is heated more evenly, and the rotation of the hot stamping roller can prevent the circumferential surface of the hot stamping roller from being damaged due to local heating, thereby extending the service life of the hot stamping roller, improving the qualified rate of the transfer film after hot stamping, and reducing the production cost of the floor board. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a longitudinal cross-sectional view of the transfer film hot stamping mechanism of the present invention;
[0021] Figure 2 It is a structural diagram of the transfer film hot stamping mechanism;
[0022] Figure 3 for Figure 2 Partial schematic diagram in;
[0023] Figure 4 It is a top view of the transfer film hot stamping mechanism.
[0024] [Description of Reference Numerals]
[0025] 1: Hot stamping roller;
[0026] 2: driving roller;
[0027] 3: mobile component; 31: mobile unit; 311: mobile terminal;
[0028] 4: Heating assembly; 41: Heating unit; 411: Lampshade; 412: Long strip lamp tube; 42: Arc-shaped mounting bracket; 43: Reinforcement rod;
[0029] 5: driving assembly; 51: driving motor; 52: driving gear; 53: driven gear; 54: chain;
[0030] 6: connecting frame; 61: opening chute;
[0031] 7: bending roller;
[0032] 8: proximity switch;
[0033] A: Transfer film. DETAILED DESCRIPTION
[0034] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.
[0035] like Figure 1 and Figure 2 As shown, this embodiment provides a hot stamping mechanism for a transfer film A, which includes a hot stamping roller 1, a driving roller 2, a moving assembly 3, a heating assembly 4, and a driving assembly 5. The heating assembly 4 is located in the circumferential direction of the hot stamping roller 1, and the heating assembly 4 extends along the axial direction of the hot stamping roller 1 to heat the hot stamping roller 1. The hot stamping roller 1 and the driving roller 2 are arranged relative to each other. The hot stamping roller 1 is used to hot stamp the transfer film A onto the substrate B driven by the driving roller 2. The output end of the driving assembly 5 is connected to the hot stamping roller 1 to drive the hot stamping roller 1 to rotate along its axis. The moving end 311 of the moving assembly 3 is connected to the hot stamping roller 1, the heating assembly 4, and the driving assembly 5 to simultaneously drive the hot stamping roller 1, the heating assembly 4, and the driving assembly 5 to move closer to or away from the driving roller 2. As shown Figure 2As shown, the moving assembly 3 includes moving units 31 located at both ends of the hot stamping roller 1 , and the two moving units 31 have the same structure and both include a moving end 311 .
[0036] Since the heating component 4 is located on the circumference of the hot stamping roller 1 and extends along the axial direction of the hot stamping roller 1 to heat the hot stamping roller 1, and since a driving component 5 is provided to independently drive the hot stamping roller 1 to rotate, the hot stamping roller 1 can rotate even when the driving roller 2 is not working, so that the heating component 4 can evenly heat the entire circumferential surface of the hot stamping roller 1, so that the hot stamping roller 1 is heated more evenly, and the rotation of the hot stamping roller 1 can prevent the circumferential surface of the hot stamping roller 1 from being damaged due to local heating, thereby extending the service life of the hot stamping roller 1, improving the pass rate of the transfer film A after hot stamping, and reducing the production cost of floor panels.
[0037] It should be noted that during the hot stamping process, the transfer film A and substrate B simultaneously enter between the hot stamping roller 1 and the drive roller 2, with the substrate B close to the drive roller 2 and the transfer film A close to the hot stamping roller 1. The hot stamping roller 1 is used to hot stamp the transfer film A onto the substrate B. In actual application, the relative positions of the hot stamping roller 1 and the drive roller 2 are set according to actual needs. In this embodiment, the hot stamping roller 1 and the drive roller 2 are arranged one above the other.
[0038] like Figure 2 and Figure 3 As shown, the heating assembly 4 includes two arc-shaped mounting frames 42 and multiple heating units 41. The two arc-shaped mounting frames 42 are respectively connected to the movable ends 311 of the two movable units 31, and the multiple heating units 41 are connected between the two arc-shaped mounting frames 42 so that the multiple heating units 41 are distributed in an arc shape on the circumference of the hot stamping roller 1.
[0039] The heating units 41 are arranged at equal intervals along the circumference of the hot stamping roller 1 and extend from the leading end to the trailing end of the hot stamping roller 1. In actual use, the heating units 41 can be oil-heated or electrically heated. In this embodiment, preferably, each heating unit 41 includes a lampshade 411 and a long strip lamp tube 412, which is disposed within the lampshade 411. Preferably, three heating units 41 are provided, each of which is provided with two long strip lamp tubes 412. To ensure heating efficiency, in this embodiment, the power of each long strip lamp tube 412 is 1.5 kW, that is, in this embodiment, the power of the entire heating assembly 4 is 9 kW, thereby increasing the heating speed of the hot stamping roller 1.
[0040] In order to ensure the overall strength of the heating assembly 4 , the heating assembly 4 further includes at least one reinforcing rod 43 , and both ends of the reinforcing rod 43 are respectively connected to the two arc-shaped mounting brackets 42 .
[0041] In order to make the mobile end of the mobile unit move more smoothly, the hot stamping mechanism of the transfer film A also includes two connecting frames 6. The two mobile units 31 and the two connecting frames are arranged in a one-to-one correspondence. The fixed end of the mobile unit 31 is connected to the connecting frame 6. An open slide groove 61 is opened on the connecting frame 6 in the vertical direction. The mobile end 311 of the mobile unit 31 is slidably connected to the open slide groove 61.
[0042] To prevent inconsistent rotational speeds between the drive roller 2 and the hot stamping roller 1, which in turn can lead to inconsistent transport speeds for the transfer film A and substrate B, and thus a low hot stamping yield, the transfer film hot stamping mechanism also includes a position sensor 8. This sensor is used to detect the operating position of the hot stamping roller 1. When the hot stamping roller 1 is in the operating position, the drive assembly 5 stops driving the hot stamping roller 1 to rotate. In this embodiment, the position sensor 8 is a proximity switch, mounted on any connecting bracket 6, and is used to detect whether the moving assembly 3 has driven the hot stamping roller 1 to a predetermined position, which is the hot stamping roller's operating position.
[0043] When the proximity switch touches the limit block on the moving end of the moving component 3, the driving component 5 is turned off and stops driving the hot stamping roller 1 to rotate. At this time, the rotation of the hot stamping roller 1 is driven by the driving roller 2, which saves the power consumption of the driving component 5 and avoids the problem of low reliability caused by inconsistent rotation speeds of the driving roller 2 and the hot stamping roller 1.
[0044] In order to make the incoming transfer film A flat and wrinkle-free, Figure 4 As shown, the hot stamping mechanism further includes a bending roller 7, which is rotatably connected to one side of the connecting frame to unfold the transfer film A entering between the hot stamping roller 1 and the driving roller 2. To achieve a better flattening effect, the angle between the transfer film A and the bending roller 7 is less than 15°.
[0045] like Figure 2 As shown, in this embodiment, the drive assembly 5 includes a drive motor 51, a driving gear 52, a driven gear 53, and a chain 54. The output end of the drive motor 51 is connected to the driving gear 52, and the drive motor 51 can drive the driving gear 52 to rotate along its own axis. The driven gear 53 is mounted on and fixed to the input end of the hot stamping roller 1. The chain 54 is mounted on the driving gear 52 and the driven gear 53 and meshes with the driving gear 52 and the driven gear 53. The drive motor 51 drives the driving gear 52 to rotate, and the driving gear 52 drives the driven gear 53 to rotate via the chain 54 thereon, thereby rotating the hot stamping roller 1.
[0046] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0047] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0048] In the present invention, unless otherwise expressly specified or limited, when a first feature is “above” or “below” a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above,” “above,” or “above” a second feature, it may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is “below,” “below,” or “below” a second feature, it may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0049] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.
[0050] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A transfer film hot stamping mechanism, characterized in that: It comprises a hot stamping roller (1), a driving roller (2), a moving component (3), a heating component (4) and a driving component (5); The heating component (4) is located in the circumferential direction of the hot stamping roller (1) and extends along the axial direction of the hot stamping roller (1) to heat the hot stamping roller (1); the hot stamping roller (1) and the driving roller (2) are arranged relative to each other; the hot stamping roller (1) is used to hot stamp a transfer film (A) onto a substrate (B) driven by the driving roller (2); The output end of the driving assembly (5) is connected to the hot stamping roller (1) to drive the hot stamping roller (1) to rotate along its axis; The movable end (311) of the movable component (3) is connected to the hot stamping roller (1), the heating component (4) and the driving component (5) to simultaneously drive the hot stamping roller (1), the heating component (4) and the driving component (5) to move closer to or away from the driving roller (2).
2. The transfer film hot stamping mechanism according to claim 1, characterized in that: Also included is a position sensor; The position sensor is used to detect the working position of the hot stamping roller (1); When the hot stamping roller (1) is located at the working position, the driving assembly (5) stops driving the hot stamping roller (1) to rotate.
3. The transfer film hot stamping mechanism according to claim 2, characterized in that: The heating assembly (4) includes a plurality of heating units (41); The heating units (41) are arranged at equal intervals along the circumference of the hot stamping roller (1) and extend from the head end to the tail end of the hot stamping roller (1).
4. The transfer film hot stamping mechanism according to claim 3, characterized in that: Each heating unit (41) comprises a lampshade (411) and a long strip lamp tube (412) arranged in the lampshade (411).
5. The transfer film hot stamping mechanism according to claim 3, characterized in that: The moving assembly (3) comprises moving units (31) respectively located at both ends of the hot stamping roller (1), and the two moving units (31) have the same structure and both comprise the moving end (311); The heating assembly (4) further comprises two arc-shaped mounting frames (42), wherein the two arc-shaped mounting frames (42) are respectively connected to the moving ends (311) of the two moving units (31); The plurality of heating units (41) are connected between the two arc-shaped mounting frames (42), so that the plurality of heating units (41) are arranged in an arc-shaped distribution on the circumference of the hot stamping roller (1).
6. The transfer film hot stamping mechanism according to claim 5, characterized in that: The heating assembly (4) further comprises at least one reinforcing rod (43); Both ends of the reinforcing rod (43) are respectively connected to the two arc-shaped mounting frames (42).
7. The transfer film hot stamping mechanism according to claim 5, characterized in that: Also includes two connecting frames (6); The two moving units (31) and the two connecting frames (6) are arranged in a one-to-one correspondence; The fixed end of the mobile unit (31) is connected to the connecting frame (6); An open sliding groove (61) is provided on the connecting frame (6) in a vertical direction, and the moving end (311) of the moving unit (31) is slidably connected to the open sliding groove (61).
8. The transfer film hot stamping mechanism according to claim 7, characterized in that: It also includes a bending roller (7), which is rotatably connected to one side of the connecting frame (6) to unfold the transfer film (A) entering between the hot stamping roller (1) and the driving roller (2).
9. The transfer film hot stamping mechanism according to claim 8, characterized in that: The position sensor (8) is a proximity switch; The proximity switch is arranged on any one of the connecting frames (6) and is used to detect that the hot stamping roller (1) has reached a preset position, wherein the preset position is the working position.
10. The transfer film hot stamping mechanism according to claim 1, characterized in that: The driving assembly (5) includes a driving motor (51), a driving gear (52), a driven gear (53) and a chain (54); The output end of the driving motor (51) is connected to the driving gear (52), and the driving motor (51) can drive the driving gear (52) to rotate along its own axis. The driven gear (53) is sleeved and fixed on the input end of the hot stamping roller (1); The chain (54) is sleeved on the driving gear (52) and the driven gear (53), and is meshed with the driving gear (52) and the driven gear (53).