Vibration sand filling module mechanism

By combining quantitative sand cutting and vibration sand filling mechanisms, the problem of blockage of fine sand pipes is solved, and efficient sand flow control and sand filling efficiency are achieved.

CN223384703UActive Publication Date: 2025-09-26SUZHOU HAND IN HAND INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422975657.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-09-26
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The existing vibrating sand filling device needs to frequently control and adjust the sand flow in the fine sand pipe during use, which causes sand particles to easily accumulate and clump, resulting in blockage of the sand flow channel and reduced sand filling efficiency.

Method used

It adopts quantitative sand cutting mechanism and sand filling and vibrating mechanism. The sand cutting cylinder drives the quantitative sand cutting block to move back and forth. Combined with the time-sharing and sequence vibration of the up and down and horizontal vibration motor, the quantitative filling and compaction of sand is achieved.

Benefits of technology

It effectively avoids the blockage of sand flow channel, improves sand filling efficiency and stability, and reduces sand waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vibrating sand filling module mechanism, and relates to the technical field of vibrating sand filling, the vibrating sand filling module mechanism comprises a quantitative sand cutting mechanism and a sand filling and vibrating mechanism, the sand filling and vibrating mechanism is located below the quantitative sand cutting mechanism, the quantitative sand cutting mechanism comprises a mounting plate, and the mounting plate is located below the quantitative sand cutting mechanism. A mounting frame is mounted at the top of the mounting plate, a sand storage barrel is mounted at the top of the mounting frame, two sand outlets are formed in the bottom of the sand storage barrel and penetrate through the bottom of the sand storage barrel and the top of the mounting frame, and a vertical plate is mounted on one side of the top of the mounting plate; according to the scheme, the problems that in the using process of an existing vibration sand filling device, sand flow in a thin sand passing pipe needs to be frequently controlled and adjusted, sand grains in the thin sand passing pipe or a sand flow control mechanism are prone to being accumulated and agglomerated, and therefore a sand flow channel is blocked, and the sand filling efficiency is reduced are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vibration sand filling, in particular to a vibration sand filling module mechanism. Background Art

[0002] A vibrating sand filling module mechanism is a device used for sand filling operations, which is mainly used to perform sand filling operations at specific locations to ensure uniform distribution and compaction of sand.

[0003] For example, announcement number CN213905257U is named as a sand filling and sand vibrating automated device, which includes at least two sand filling and sand vibrating modules arranged in parallel, and each sand filling and sand vibrating module includes: a carrier plate, on which a fixing portion for fixing a fuse is provided; a conveying mechanism, which is arranged on a workbench, the conveying mechanism is connected to the carrier plate and is used to drive the carrier plate to move, and the moving direction of the carrier plate is the same as the arrangement direction of the sand filling and sand vibrating modules; a sand vibrating mechanism, which is connected to the workbench and is used to drive the workbench to vibrate; a sand filling mechanism, which includes a top plate, an outlet pipe and a sand pump.

[0004] During use, the above-mentioned device needs to frequently control and adjust the sand flow in the fine sand pipe. The sand particles in the fine sand pipe or the sand flow control mechanism are prone to accumulation and agglomeration, thereby causing blockage of the sand flow channel and reducing the sand filling efficiency. Therefore, we propose a vibration sand filling module mechanism to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the utility model is to provide a vibrating sand filling module mechanism to solve the problem that the existing vibrating sand filling device proposed in the above background technology needs to frequently control and adjust the sand flow in the fine sand pipe during use, and the sand particles in the fine sand pipe or the sand flow control mechanism are easily accumulated and agglomerated, thereby causing the sand flow channel to be blocked and reducing the sand filling efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vibrating sand filling module mechanism, comprising a quantitative sand cutting mechanism and a sand filling and vibrating sand mechanism, wherein the sand filling and vibrating sand mechanism is located below the quantitative sand cutting mechanism, the quantitative sand cutting mechanism comprises a mounting plate, a mounting frame is mounted on the top of the mounting plate, a sand storage bucket is mounted on the top of the mounting frame, two sand outlets are mounted on the bottom of the sand storage bucket, the sand outlet passes through the bottom of the sand storage bucket and the top of the mounting frame, a vertical plate is mounted on one side of the top of the mounting plate, a sand cutting cylinder is mounted in the middle position of the other side of the vertical plate, the output end of the sand cutting cylinder passes through the vertical plate and a quantitative sand cutting block is mounted, the quantitative sand cutting block is located inside the mounting frame, the interior of the quantitative sand cutting block is provided with two through holes, and the other end of the bottom of the mounting plate is provided with a vertical plate. The cam is provided with a first support plate and a second support plate, and the cam is provided with a second support plate, and the cam is provided with a second support plate.

[0007] Preferably, the sand cutting cylinder drives the quantitative sand cutting block to move back and forth. When the sand cutting cylinder is retracted to the minimum value, the through hole and the sand guide tube are located on the same vertical line. When the sand cutting cylinder is extended to the maximum value, the through hole and the sand outlet are located on the same vertical line.

[0008] Preferably, the sand guide pipe is fixedly connected to the mounting plate via a telescopic hose.

[0009] Preferably, an inclined column is installed between the first downward-pressing cylinder and the mounting plate.

[0010] Preferably, the bottom of the slide rod is fixedly connected to the base via a support block.

[0011] Preferably, motor mounting seats are installed on one side and the bottom of the base.

[0012] Preferably, the sand guide pipe, the upper sand filling tooling and the sand filling product positioning tooling are always located on the same vertical line.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The utility model drives the upper sand filling tooling to descend and compact the product through the second downward pressure cylinder, drives the sand guide pipe to descend and dock with the upper sand filling tooling through the first downward pressure cylinder, drives the quantitative sand cutting block to cut sand through the reciprocating motion of the sand cutting cylinder, and completely fills the sand into the product through the time-sharing and sequenced vibration of the upper and lower vibration motors and the horizontal vibration motor, which solves the problem that the existing vibrating sand filling device needs to frequently control and adjust the sand flow in the fine sand pipe during use, and the sand particles in the fine sand pipe or the sand flow control mechanism are easily accumulated and agglomerated, thereby causing the blockage of the sand flow channel and reducing the sand filling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a front structural diagram of the present invention;

[0017] Figure 3 This is a front cross-sectional structural diagram of the present invention;

[0018] Figure 4 This is a schematic diagram of the structure of the utility model from above;

[0019] In the figure: 1. Quantitative sand cutting mechanism; 2. Sand filling and vibrating mechanism; 3. Mounting plate; 4. Sand storage bucket; 5. Mounting frame; 6. Sand outlet; 7. Vertical plate; 8. Sand cutting cylinder; 9. Quantitative sand cutting block; 10. Through hole; 11. First downward pressure cylinder; 12. First fixture plate; 13. Inclined column; 14. Telescopic hose; 15. Sand guide tube; 16. Base; 17. Sand filling product positioning tooling; 18. Slide rod; 19. Support block; 20. Fixed plate; 21. Second downward pressure cylinder; 22. Slider; 23. Second fixture plate; 24. Upper sand filling tooling; 25. Upper and lower vibration motors; 26. Horizontal vibration motor; 27. Motor mounting seat. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] See also Figure 1-4The utility model provides an embodiment: a vibration sand filling module mechanism, including a quantitative sand cutting mechanism 1 and a sand filling and vibration mechanism 2, the sand filling and vibration mechanism 2 is located below the quantitative sand cutting mechanism 1, the quantitative sand cutting mechanism 1 includes a mounting plate 3, a mounting frame 5 is installed on the top of the mounting plate 3, a sand storage bucket 4 is installed on the top of the mounting frame 5, two sand outlets 6 are installed at the bottom of the sand storage bucket 4, the sand outlet 6 passes through the bottom of the sand storage bucket 4 and the top of the mounting frame 5, a vertical plate 7 is installed on one side of the top of the mounting plate 3, a sand cutting cylinder 8 is installed in the middle position of the other side of the vertical plate 7, the output end of the sand cutting cylinder 8 passes through the vertical plate 7 and is installed with a quantitative sand cutting block 9, the quantitative sand cutting block 9 is located inside the mounting frame 5, and the interior of the quantitative sand cutting block 9 is provided with two through holes 10, a first downward pressure cylinder 11 is installed on the other side of the bottom of the mounting plate 3, the first downward pressure cylinder A first clamp plate 12 is installed at the bottom of 11, and a sand guide tube 15 is installed at the bottom of the mounting plate 3. The first clamp plate 12 is fixedly connected to the middle of the sand guide tube 15. The sand filling and vibration mechanism 2 includes a base 16, and a sand filling product positioning tooling 17 is installed on one side of the top of the base 16. Slide rods 18 are installed at both ends of the top of the base 16, and a fixed plate 20 is installed on the top of the slide rod 18. A second downward pressure cylinder 21 is installed on the top of the fixed plate 20. The output end of the second downward pressure cylinder 21 passes through the fixed plate 20 and is installed with a slider 22. The slider 22 is slidably connected to the outer wall of the slide rod 18, and an upper sand filling tooling 24 is installed on one side of the slider 22. The upper sand filling tooling 24 is fixedly connected to the slider 22 through the second clamp plate 23. An upper and lower vibration motor 25 is installed at the bottom of the base 16, and a horizontal vibration motor 26 is installed on the other side of the base 16.

[0022] See also Figure 3 The sand cutting cylinder 8 drives the quantitative sand cutting block 9 to do a reciprocating motion. When the sand cutting cylinder 8 is retracted to the minimum value, the through hole 10 and the sand guide tube 15 are located on the same vertical line. When the sand cutting cylinder 8 is extended to the maximum value, the through hole 10 and the sand outlet 6 are located on the same vertical line. When the sand cutting cylinder 8 is extended to the maximum value, the sand inside the sand storage bucket 4 enters the through hole 10 through the sand outlet 6. After the sand fills the through hole 10, it no longer flows out. When the sand cutting cylinder 8 is retracted to the minimum value, the sand inside the through hole 10 flows into the sand guide tube 15, which facilitates the quantitative sand cutting of the quantitative sand cutting block 9 and avoids waste of sand.

[0023] See also Figure 2 The sand guide tube 15 is fixedly connected to the mounting plate 3 through a telescopic hose 14. The telescopic hose 14 adopts a PU steel wire telescopic hose. The telescopic hose 14 can extend as the sand guide tube 15 descends, avoiding the waste of sand caused by the disconnection of the sand guide tube 15 and the mounting plate 3, thereby improving the sand filling efficiency of the device.

[0024] See also Figure 2 An inclined column 13 is installed between the first downward pressure cylinder 11 and the mounting plate 3, which increases the stability of the first downward pressure cylinder 11 and improves the stability of the sand filling device.

[0025] See also Figure 1 The bottom of the slide rod 18 is fixedly connected to the base 16 through a support block 19. The support block 19 can provide stable support and buffering for the slide rod 18, thereby increasing the stability of the slide rod 18 and the stability of the upper sand filling tooling 24.

[0026] See also Figure 1 and Figure 2 A motor mounting base 27 is installed on one side and the bottom of the base 16. The motor mounting base 27 provides a stable mounting platform for the upper and lower vibration motors 25 and the horizontal vibration motor 26, and can effectively support and fix the upper and lower vibration motors 25 and the horizontal vibration motor 26.

[0027] See also Figure 2 The sand guide pipe 15, the upper sand filling tooling 24 and the sand filling product positioning tooling 17 are always located on the same vertical line, which can effectively avoid unnecessary waste of sand and also improve the vibration sand filling efficiency of the device.

[0028] Working principle: When in use, the product is transported to the sand filling product positioning tooling 17 by the transporting robot for fixation, and the second downward pressure cylinder 21 drives the upper sand filling tooling 24 to descend and press the product through the slider 22. The first downward pressure cylinder 11 and the first clamp plate 12 drive the sand guide pipe 15 to descend and dock with the upper sand filling tooling 24. The reciprocating motion of the sand cutting cylinder 8 drives the quantitative sand cutting block 9 to cut sand. The quantitative sand cutting block 9 will cut the sand through the sand guide pipe 15 into the upper sand filling tooling 24. The sand is completely filled into the product through the time-sharing and sequence vibration of the upper and lower vibration motors 25 and the horizontal vibration motor 26.

[0029] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A vibration sand filling module mechanism, comprising a quantitative sand cutting mechanism (1) and a sand filling and vibration mechanism (2), characterized in that: The sand filling and vibrating mechanism (2) is located below the quantitative sand cutting mechanism (1). The quantitative sand cutting mechanism (1) comprises a mounting plate (3). A mounting frame (5) is mounted on the top of the mounting plate (3). A sand storage bucket (4) is mounted on the top of the mounting frame (5). Two sand outlets (6) are mounted on the bottom of the sand storage bucket (4). The sand outlets (6) pass through the bottom of the sand storage bucket (4) and the top of the mounting frame (5). A vertical plate (7) is mounted on one side of the top of the mounting plate (3). A sand cutting cylinder (8) is installed in the middle position of the other side of the vertical plate (7), and a quantitative sand cutting block (9) is installed at the output end of the sand cutting cylinder (8) through the vertical plate (7), and the quantitative sand cutting block (9) is located inside the mounting frame (5), and two through holes (10) are provided inside the quantitative sand cutting block (9). A first downward pressure cylinder (11) is installed on the other side of the bottom of the mounting plate (3), and a first clamping plate (12) is installed at the bottom of the first downward pressure cylinder (11). The mounting plate (3) is provided with a sand guide tube (15) at the bottom, the first fixture plate (12) is fixedly connected to the middle of the sand guide tube (15), the sand filling and vibrating mechanism (2) comprises a base (16), a sand filling product positioning tool (17) is provided on one side of the top of the base (16), a slide rod (18) is provided at both ends of the top of the base (16), a fixed plate (20) is provided on the top of the slide rod (18), a second downward pressure cylinder (21) is provided on the top of the fixed plate (20), and the first fixture plate (12) is fixedly connected to the middle of the sand guide tube (15), the sand filling and vibrating mechanism (2) comprises a base (16), a sand filling product positioning tool (17) is provided on one side of the top of the base (16), a slide rod (18) is provided at both ends of the top of the base (16), a fixed plate (20) is provided on the top of the fixed plate (20), and a second downward pressure cylinder (21) is provided on the top of the fixed plate (20). The output ends of the two downward pressure cylinders (21) pass through the fixed plate (20) and are equipped with a slider (22). The slider (22) is slidably connected to the outer wall of the slide bar (18). An upper sand filling tool (24) is installed on one side of the slider (22). The upper sand filling tool (24) is fixedly connected to the slider (22) through a second fixture plate (23). An upper and lower vibration motor (25) is installed at the bottom of the base (16), and a horizontal vibration motor (26) is installed on the other side of the base (16).

2. A vibration sand filling module mechanism according to claim 1, characterized in that: The sand cutting cylinder (8) drives the quantitative sand cutting block (9) to do a reciprocating motion. When the sand cutting cylinder (8) is retracted to a minimum value, the through hole (10) and the sand guide tube (15) are located on the same vertical line. When the sand cutting cylinder (8) is extended to a maximum value, the through hole (10) and the sand outlet (6) are located on the same vertical line.

3. The vibration sand filling module mechanism according to claim 1, characterized in that: The sand guide pipe (15) is fixedly connected to the mounting plate (3) via a telescopic hose (14).

4. The vibration sand filling module mechanism according to claim 1, characterized in that: An inclined column (13) is installed between the first downward-pressing cylinder (11) and the mounting plate (3).

5. The vibration sand filling module mechanism according to claim 1, characterized in that: The bottom of the slide rod (18) is fixedly connected to the base (16) via a support block (19).

6. The vibration sand filling module mechanism according to claim 1, characterized in that: A motor mounting seat (27) is installed on one side and the bottom of the base (16).

7. The vibration sand filling module mechanism according to claim 1, characterized in that: The sand guide pipe (15), the upper sand filling tool (24) and the sand filling product positioning tool (17) are always located on the same vertical line.

Citation Information

Patent Citations

  • Sand filling-sand vibrating automation device

    CN213905257U