Automatic container door opening device
Through the design of the automatic container door opening device and the cooperation of the drive mechanism and the adsorption component, the low work efficiency problem caused by the interference of the unit doors in the existing technology is solved, efficient unit door operation and structural simplification are achieved, and the requirements of fast-paced operations are met.
Patent Information
- Application Number
- CN202422267318.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-09-14
AI Technical Summary
After the existing automatic door opening device opens the storage unit door in the container, it is easy to interfere with the opened unit door, resulting in low work efficiency and failure to meet the fast-paced operation requirements.
An automatic container door opening device is used, including a frame, a first transverse movement module, a drive mechanism and an adsorption component. Through the cooperation of the drive mechanism and the adsorption component, the container unit door can be automatically opened or closed, and after the current unit door is opened, it can immediately move to the next unit door for operation, avoiding waiting for the packing to be completed.
The opening and closing efficiency of the container unit door is improved, the fast-paced operation requirements are met, the unit door is ensured to be opened or closed smoothly, the structure of the drive mechanism is simplified and the cost is reduced.
Smart Images

Figure CN223385154U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of lithium battery production equipment, and in particular to an automatic door opening device for a container. Background Art
[0002] Energy storage battery packs are typically stacked in individual storage units within a container for ease of transport and management. Due to the heavy weight of the battery packs, they are typically loaded sequentially into the container's storage units using automated packing equipment.
[0003] In order to protect the battery pack and facilitate the inspection of the battery pack, each storage unit is closed by a hinged unit door. Therefore, the automatic device equipment usually needs to be equipped with an automatic door opening device to automatically open or close the unit door of the storage unit.
[0004] Existing automatic door opening devices usually include a transverse movement mechanism and a door opening mechanism. The transverse movement mechanism drives the door opening mechanism to move to the outside of a storage unit, and the unit door is opened by the door opening mechanism. However, after the existing automatic door opening device opens the unit door of the current storage unit, the door opening mechanism will interfere with the opened unit door. It is necessary to wait until the current storage unit is packed and the unit door is closed before opening the unit door of the next storage unit, which reduces work efficiency. Utility Model Content
[0005] The purpose of the present application is to provide an automatic door opening device for a container to solve the problem of low working efficiency of existing automatic door opening devices.
[0006] To achieve this goal, this application adopts the following technical solutions:
[0007] The present application provides an automatic door opening device for a container. A plurality of storage units are arranged side by side along a first horizontal direction in the container. A unit door for opening and closing the storage unit is hingedly connected to the opening of each storage unit. The automatic door opening device for the container includes a frame, a first transverse movement module, a drive mechanism, and an adsorption assembly, wherein:
[0008] The driving mechanism is slidably mounted on the frame along a first horizontal direction, the first transverse moving module is mounted on the frame, a driving end of the first transverse moving module is connected to the driving mechanism, and a driving end of the driving mechanism is connected to the adsorption assembly, and the first transverse moving module is configured to drive the driving mechanism to move along the first horizontal direction to drive the adsorption assembly to move to the outside of any storage unit of the container;
[0009] The adsorption component is configured to absorb or release the unit door of the storage unit, and the driving mechanism is configured to drive the adsorption component close to or away from the current storage unit to open or close the unit door adsorbed by the adsorption component. The driving mechanism is also configured to drive the adsorption component to rise and fall so that the adsorption component avoids the open unit door of the current storage unit.
[0010] The automatic door opening device for containers proposed in this application realizes the automatic opening or closing of the unit doors of the container through the cooperation of the first transverse moving module, the driving mechanism and the adsorption component; at the same time, after the adsorption component opens the current unit door, it can drive the adsorption component to move to the next unit door through the cooperation of the first transverse moving module and the driving mechanism, and open the next unit door without waiting for the current storage unit to be packed, thereby improving the opening and closing efficiency of the unit doors of the container and meeting the fast-paced operation requirements.
[0011] Optionally, the driving mechanism includes a first mounting seat, a second transverse movement module, a second mounting seat and a lifting drive assembly, wherein:
[0012] The first mounting seat is slidably mounted on the frame along a first horizontal direction and is connected to the driving end of the first transverse movement module;
[0013] The second transverse moving module is arranged on the first mounting seat, the second mounting seat is connected to the driving end of the second transverse moving module, the lifting driving assembly is mounted on the second mounting seat, the adsorption assembly is escalably mounted on the second mounting seat, the driving end of the lifting driving assembly is connected to the adsorption assembly, and the adsorption assembly is used to adsorb or release the unit door;
[0014] The second transverse movement module is configured to drive the second mounting base and the adsorption assembly to move transversely toward or away from the storage unit along the second horizontal direction, so as to drive the unit door adsorbed by the adsorption assembly to rotate relative to the storage unit. The lifting drive assembly is configured to drive the adsorption assembly to lift and lower, so as to avoid the opened unit door. The second horizontal direction is perpendicular to the first horizontal direction.
[0015] Through the cooperation of the first mounting base, the first transverse moving module, the second transverse moving module, the second mounting base and the lifting drive assembly, it is achieved that the unit door is adsorbed by the adsorption assembly and the unit door is driven to rotate relative to the storage unit, thereby implementing the opening or closing of the unit door; at the same time, after the unit door of the current storage unit is opened, the adsorption assembly can be driven to move laterally and lift, so that the adsorption assembly avoids the opened unit door of the current storage unit and moves to the next storage unit, and the door opening operation is implemented on the unit door of the next storage unit, providing a driving mechanism with simple structure, stable and reliable operation.
[0016] Optionally, the driving mechanism also includes a rotary drive assembly, which is mounted on a second mounting base. The adsorption assembly is in transmission connection with the driving end of the rotary drive assembly. The rotary drive assembly is configured to drive the adsorption assembly to rotate relative to the storage unit. The second transverse module and the rotary drive assembly cooperate to drive the unit door adsorbed by the adsorption assembly to rotate relative to the storage unit.
[0017] By setting up a rotary drive component, when the unit door is opened or closed, the adsorption component follows the unit door and always adapts to the opening angle of the unit door relative to the storage unit, ensuring smooth opening or closing of the unit door.
[0018] Optionally, the lifting drive assembly includes a first driving member, a lifting plate and a lifting rod, wherein:
[0019] The lifting plate is mounted on the second mounting seat in a liftable manner. The fixed end of the first driving member is mounted on the second mounting seat. The driving end of the first driving member is connected to the lifting plate. The first driving member is configured to drive the lifting plate to move upward and downward.
[0020] The upper end of the lifting rod is installed on the lifting plate, and the lower end of the lifting rod is fixedly connected to the adsorption component. The first driving member drives the lifting plate to move up and down, so as to drive the adsorption component to move up and down through the lifting rod.
[0021] Through the cooperation of the first driving member, the lifting plate and the lifting rod, the lifting of the lifting rod is realized, thereby driving the adsorption component to lift, providing a lifting drive component with simple structure, stable and reliable operation.
[0022] Optionally, the rotary drive assembly includes a second drive member, a driving wheel, a driven wheel and a transmission belt, wherein:
[0023] The fixed end of the second driving member is mounted on the second mounting seat, the driving end of the second driving member is connected to the driving wheel, and the second driving assembly is configured to drive the driving wheel to rotate;
[0024] The driven wheel is rotatably mounted on the second mounting seat through a bearing seat, the transmission belt is connected to the driving wheel and the driven wheel, the upper end of the lifting rod is rotatably mounted on the lifting plate along its own axis, and the lower end of the lifting rod passes through the inner hole of the driven wheel and is anti-rotationally connected to the driven wheel through a keyway;
[0025] The second driving member drives the driving wheel, the transmission belt and the driven wheel to rotate in sequence, so as to drive the lifting rod and the adsorption assembly to rotate.
[0026] Through the cooperation of the second driving member, the driving wheel, the driven wheel and the transmission belt, the lifting rod is rotated relative to the second mounting seat, thereby driving the adsorption component to rotate; a driving mechanism is provided that uses the same lifting rod to drive the lifting and rotation of the adsorption component, which simplifies the overall structure of the driving mechanism, has a compact structure, ingenious design and low cost.
[0027] Optionally, the adsorption component includes a base, a buffer component, a buffer plate, a rotating connector, a rotating support, and an adsorption component, wherein:
[0028] The lower end of the lifting rod is fixedly connected to the base, and the driven wheel is located between the lifting plate and the base;
[0029] The buffer plate is telescopically mounted on the base via the buffer assembly;
[0030] The rotating support is rotatably mounted on the buffer plate through a rotating connecting piece;
[0031] The adsorption component is installed on the rotating support.
[0032] Through the coordination of the base, buffer assembly, buffer plate, rotating connector, rotating support and adsorption component, the adsorption component can adaptively adjust its own angle after contacting the unit door, ultimately ensuring that the adsorption surface of the adsorption component can be tightly attached to the unit door, thereby achieving tight suction of the unit door.
[0033] Optionally, the buffer assembly includes a guide rod and a spring, wherein:
[0034] One end of the guide rod is fixedly connected to the buffer plate, and the other end of the guide rod is movably connected to the base;
[0035] The spring is sleeved on the guide rod, and two ends of the spring are respectively in contact with the base and the buffer plate.
[0036] Through the cooperation of the guide rod and the spring, when the adsorption element contacts the unit door, the spring is compressed and contracts and pushes the adsorption element in the opposite direction, thereby ensuring that the adsorption element is elastically pressed on the unit door, and ultimately ensuring the adsorption force of the adsorption element on the unit door, providing a buffer component with a simple structure and easy implementation.
[0037] Optionally, the adsorption member is a suction cup or an electromagnet.
[0038] By setting the adsorption piece, two methods of adsorption and fixation of the unit door are provided.
[0039] Optionally, a first detection component and a limit component are provided on the rotating support, wherein:
[0040] The first detection component is configured to detect whether the adsorption member accurately adsorbs the unit door;
[0041] The limiting assembly is configured to abut against the unit door before the adsorption member contacts the unit door, so as to elastically limit the adsorption member.
[0042] By setting up the first detection component, automatic detection of whether the adsorption element accurately adsorbs the unit door is achieved; by setting up the limiting component, elastic limitation of the adsorption element is achieved before the adsorption element contacts the unit door, thereby avoiding collision between the adsorption element and the unit door and causing damage to the adsorption element.
[0043] Optionally, a second detection component is provided on the second mounting base, and the second detection component is configured to perform photo detection on the unit door to obtain position information of the unit door.
[0044] By setting up the second detection component, automatic detection of the position of the unit door is achieved, which makes it easier to control the door opening device to find the exact position of the unit door. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Figure 1 Schematic diagram of the three-dimensional structure of the automatic door opening device and container provided in an embodiment of the present application;
[0046] Figure 2 This is a schematic diagram of the three-dimensional structure of the automatic door opening device for a container provided in an embodiment of the present application;
[0047] Figure 3 yes Figure 2 A partial enlarged schematic diagram of point A in the middle;
[0048] Figure 4 1 is a schematic diagram of the three-dimensional structure of the driving mechanism of the automatic container door opening device provided in an embodiment of the present application;
[0049] Figure 5 1 is a schematic diagram of the three-dimensional structure of the lifting drive assembly and the rotating drive assembly of the automatic door opening device for a container provided in an embodiment of the present application;
[0050] Figure 6 It is a schematic diagram of the three-dimensional structure of the adsorption component of the automatic container door opening device provided in an embodiment of the present application.
[0051] Figures 1 to 6 The following reference numerals are included:
[0052] Container 10: unit door 11, storage unit 12;
[0053] Frame 20: load-bearing assembly 21, running device 22;
[0054] First transverse movement module 30;
[0055] Drive mechanism 40: first mounting base 41, second transverse module 42, second mounting base 43, second detection assembly 430, travel limit switch 431, lifting drive assembly 44, first driving member 440, lifting plate 441, lifting rod 442, rotation drive assembly 45, second driving member 450, driving wheel 451, driven wheel 452, transmission belt 453;
[0056] Adsorption component 50: base 51, buffer component 52, spring 520, buffer plate 53, rotating connection 54, first hinge block 540, second hinge block 541, connecting shaft 542, torsion spring 543, rotating support 55, position sensor 550, elastic buffer 551, adsorption component 56. DETAILED DESCRIPTION
[0057] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the present application is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0058] Energy storage battery packs are typically stacked in individual storage units within a container for ease of transport and management. Due to the heavy weight of the battery packs, they are typically loaded sequentially into the container's storage units using automated packing equipment.
[0059] In order to protect the battery pack and facilitate the inspection of the battery pack, each storage unit is closed by a hinged unit door. Therefore, the automatic device equipment usually needs to be equipped with an automatic door opening device to automatically open or close the unit door of the storage unit.
[0060] Existing automatic door opening devices usually include a transverse movement mechanism and a door opening mechanism. The transverse movement mechanism drives the door opening mechanism to move to the outside of a storage unit, and the unit door is opened by the door opening mechanism. However, after the existing automatic door opening device opens the unit door of the current storage unit, the door opening mechanism will interfere with the opened unit door. It is necessary to wait until the current storage unit is packed and the unit door is closed before opening the unit door of the next storage unit, which reduces work efficiency.
[0061] Therefore, this application proposes a container automatic door opening device, please refer to Figures 1 to 3 As shown, an automatic door opening device for a container proposed in an embodiment of the present application is used to automatically open or close a unit door 11 on a container 10. The container 10 is provided with a first horizontal direction ( Figure 1A plurality of storage units 12 are arranged in parallel (in the X direction in the middle), and a unit door 11 for opening and closing the storage unit 12 is hinged at the opening of each storage unit 12. The automatic container door opening device includes a frame 20, a first transverse moving module 30, a driving mechanism 40 and an adsorption component 50. The driving mechanism 40 is slidably mounted on the frame 20 along the first horizontal direction, the first transverse moving module 30 is mounted on the frame 20, the driving end of the first transverse moving module 30 is connected to the driving mechanism 40, the driving end of the driving mechanism 40 is connected to the adsorption component 50, the first transverse moving module 30 It is configured to drive the driving mechanism 40 to move along the first horizontal direction to drive the adsorption component 50 to move to the outside of any storage unit 12 of the container 10; the adsorption component 50 is configured to suck or release the unit door 11 of the storage unit 12, and the driving mechanism 40 is configured to drive the adsorption component 50 to approach or move away from the current storage unit 12 to open or close the unit door 11 adsorbed by the adsorption component 50. The driving mechanism 40 is also configured to drive the adsorption component 50 to rise and fall so that the adsorption component 50 avoids the open unit door 11 of the current storage unit 12.
[0062] Specifically, the first transverse moving module 30 can adopt various existing linear drive modules that can drive the driving mechanism 40 to slide on the frame 20 along the first horizontal direction. Preferably, the first transverse moving module 30 adopts a transverse moving module composed of a motor and a synchronous belt transmission assembly.
[0063] Specifically, two packing positions are arranged side by side along the first horizontal direction below the frame 20, each packing position is used to place a load-bearing component 21, the load-bearing component 21 is used to carry the container 10 to be packed, and the walking device 22 is used to carry and drive the load-bearing component 21 to move. During packing, the walking device 22 first carries and drives a group of load-bearing components 21 and containers 10 to move to one of the packing positions for packing, and then carries and drives the next group of load-bearing components 21 and containers 10 to move to another packing position, realizing the alternating loading of containers 10, ensuring that the container 10 at one of the packing positions is being packed, and improving the packing efficiency of the packing equipment.
[0064] The optional working process of the automatic container door opening device in the embodiment of the present application is as follows:
[0065] The carrier 21 and the empty container 10 it carries are transferred to the packing location by a traveling device 22 (e.g., an AGV);
[0066] The first transverse movement module 30 drives the adsorption assembly 50 to move to the outside of a storage unit 12 , and the driving mechanism 40 cooperates with the adsorption assembly 50 to open the unit door 11 of the storage unit 12 , thereby opening the storage unit 12 ;
[0067] A packing device (such as a robot) loads materials (such as battery packs) into the storage unit 12 . After the storage unit 12 is full, the driving mechanism 40 cooperates with the adsorption assembly 50 to close the unit door 12 .
[0068] It should be noted that: after the adsorption component 50 opens the unit door 11 of the previous storage unit 12, the first transverse movement module 30 and the driving mechanism 40 cooperate to move the adsorption component 50 to the outside of the next storage unit 12, and the driving mechanism 40 cooperates with the adsorption component 50 to open the unit door 11 of the next storage unit 12. There is no need to wait for the previous storage unit 12 to be full before opening the unit door 11 of the next storage unit 12.
[0069] It can be seen that the automatic container door opening device proposed in the present application realizes the automatic opening or closing of the unit door 11 of the container 10 through the cooperation of the first transverse moving module 30, the driving mechanism 40 and the adsorption component 50; at the same time, after the adsorption component 50 opens the current unit door 11, it can drive the adsorption component 50 to move to the next unit door 11 through the cooperation of the first transverse moving module 30 and the driving mechanism 40, and open the next unit door 11 without waiting for the current storage unit 12 to be packed, thereby improving the opening and closing efficiency of the unit door 11 of the container 10 and meeting the fast-paced operation requirements.
[0070] In one embodiment, the driving mechanism 40 includes a first mounting base 41, a second lateral movement module 42, a second mounting base 43 and a lifting drive assembly 44, wherein:
[0071] The first mounting base 41 is slidably mounted on the frame 20 along the first horizontal direction and is connected to the driving end of the first transverse module 30;
[0072] The second transverse moving module 42 is disposed on the first mounting base 41, the second mounting base 43 is connected to the driving end of the second transverse moving module 42, the lifting driving assembly 44 is mounted on the second mounting base 43, and the adsorption assembly 50 is escalably mounted on the second mounting base 43, the driving end of the lifting driving assembly 44 is connected to the adsorption assembly 50, and the adsorption assembly 50 is used to adsorb or release the unit door 11;
[0073] The second lateral movement module 42 is configured to drive the second mounting base 43 and the adsorption assembly 50 along the second horizontal direction ( Figure 1 The adsorption assembly 50 moves laterally in the Y direction toward or away from the storage unit 12 to drive the unit door 11 attracted by the adsorption assembly 50 to rotate relative to the storage unit 12. The lifting drive assembly 44 is configured to drive the adsorption assembly 50 to move up and down to avoid the opened unit door 11. The second horizontal direction is perpendicular to the first horizontal direction.
[0074] Specifically, the first mounting seat 41 is slidably mounted on the frame 20 via a guide assembly. The guide assembly may be a sliding pair consisting of a linear guide rail and a slider or a sliding pair consisting of a guide rod and a guide sleeve.
[0075] Taking opening the unit door 11 of the corresponding storage unit 12 as an example, the door opening process of the driving mechanism 40 and the adsorption component 50 is as follows: first, the second transverse movement module 42 drives the adsorption component 50 to move toward the current storage unit 12, so that the adsorption component 50 contacts and adsorbs on the unit door 11 of the current storage unit 12; then, the second transverse movement module 42 drives the adsorption component 50 to move horizontally away from the current storage unit 12, thereby implementing the opening of the unit door 11 of the current storage unit 12.
[0076] It should be noted that: after the unit door 11 of the current storage unit 12 is opened, the adsorption component 50 releases the unit door 11 of the current storage unit 12, the lifting drive component 44 drives the adsorption component 50 to rise to a preset height, and the first transverse movement module 30 drives the drive mechanism 40 to move horizontally to the top of the next storage unit 12, and the lifting drive component 44 then drives the adsorption component 50 down to the outside of the next storage unit 12 to open the unit door 11 of the next storage unit 12.
[0077] It can be seen that through the cooperation of the first mounting seat 41, the first transverse moving module 30, the second transverse moving module 42, the second mounting seat 43 and the lifting drive assembly 44, the adsorption assembly 50 adsorbs the unit door 11 and drives the unit door 11 to rotate relative to the storage unit 12, thereby implementing the opening or closing of the unit door 11; at the same time, after the unit door 11 of the current storage unit 12 is opened, it can drive the adsorption assembly 50 to move laterally and lift, so that the adsorption assembly 50 avoids the opened unit door 11 of the current storage unit 12 and moves to the next storage unit 12, and implements the door opening operation on the unit door 11 of the next storage unit 12, providing a driving mechanism 40 with a simple structure and stable and reliable operation.
[0078] See also Figure 1 、 Figure 3 and Figure 4 As shown, in one embodiment, the driving mechanism 40 also includes a rotation drive assembly 45, which is mounted on a second mounting base 43, and the adsorption assembly 50 is transmission-connected to the driving end of the rotation drive assembly 45, and the rotation drive assembly 45 is configured to drive the adsorption assembly 50 to rotate relative to the storage unit 12, and the second transverse module 42 and the rotation drive assembly 45 cooperate to drive the unit door 11 adsorbed by the adsorption assembly 50 to rotate relative to the storage unit 12.
[0079] Take opening the unit door 11 of the corresponding storage unit 12 as an example: when the driving mechanism 40 cooperates with the adsorption component 50 to open the unit door 11 of the corresponding storage unit 12, when the second transverse movement module 42 drives the adsorption component 50 to move horizontally away from the current storage unit 12, the rotation drive component 45 works synchronously to drive the adsorption component 50 to rotate away from the storage unit 12 to cooperate with the second transverse movement module 42 to open the corresponding unit door 11.
[0080] It can be seen that by providing the rotary drive assembly 45 , the adsorption assembly 50 always adapts to the opening angle relative to the storage unit 12 during the process of opening or closing the unit door 11 , thereby ensuring smooth opening or closing of the unit door 11 .
[0081] See also Figure 5 As shown, in one embodiment, the lifting drive assembly 44 includes a first driving member 440, a lifting plate 441 and a lifting rod 442, wherein: the lifting plate 441 can be lifted and lowered on the second mounting seat 43, the fixed end of the first driving member 440 is mounted on the second mounting seat 43, the driving end of the first driving member 440 is connected to the lifting plate 441, and the first driving member 440 is configured to drive the lifting plate 441 to rise and fall; the upper end of the lifting rod 442 is mounted on the lifting plate 441, and the lower end of the lifting rod 442 is fixedly connected to the adsorption assembly 50, and the first driving member 440 drives the lifting plate 441 to rise and fall, so as to drive the adsorption assembly 50 to rise and fall through the lifting rod 442.
[0082] Specifically, the first driving member 440 is a rodless cylinder.
[0083] Specifically, the lifting plate 441 is mounted on the second mounting seat 43 in a liftable manner through a sliding guide pair consisting of a linear guide rail and a slider. The linear guide rail is vertically fixed on the second mounting seat 43, and the slider is fixed on the lifting plate and sleeved on the linear guide rail.
[0084] Specifically, two travel limit switches 431 are installed on the second mounting seat 43 at intervals along the height direction. The two travel limit switches 431 are used to limit the lifting travel of the lifting plate 441 .
[0085] It can be seen that through the cooperation of the first driving member 440, the lifting plate 441 and the lifting rod 442, the lifting and lowering of the lifting rod 442 is realized, thereby driving the adsorption component 50 to rise and fall, providing a lifting driving component 44 with a simple structure and stable and reliable operation.
[0086] See also Figure 5As shown, in one embodiment, the rotation drive assembly 45 includes a second drive member 450, a driving wheel 451, a driven wheel 452 and a transmission belt 453, wherein: the fixed end of the second drive member 450 is mounted on the second mounting seat 43, the driving end of the second drive member 450 is connected to the driving wheel 451, and the second drive member 450 is configured to drive the driving wheel 451 to rotate; the driven wheel 452 is rotatably mounted on the second mounting seat 43 through a bearing seat, the transmission belt 453 is connected to the driving wheel 451 and the driven wheel 452, the upper end of the lifting rod 442 is rotatably mounted on the lifting plate 441 along its own axis, and the lower end of the lifting rod 442 passes through the inner hole of the driven wheel 452 and is anti-rotationally connected to the driven wheel 452 through a keyway; the second drive member 450 drives the driving wheel 451, the transmission belt 453 and the driven wheel 452 to rotate in sequence, so as to drive the lifting rod 442 and the adsorption assembly 50 to rotate.
[0087] Specifically, the second driving member 450 is a motor.
[0088] Specifically, a groove extending along the length direction of the lifting rod 442 is provided on the side wall thereof, and a limit key that cooperates with the groove on the lifting rod 442 is provided on the driven wheel 452 .
[0089] It can be seen that through the cooperation of the second driving member 450, the driving wheel 451, the driven wheel 452 and the transmission belt 453, the lifting rod 442 is rotated relative to the second mounting seat 43, thereby driving the adsorption component 50 to rotate; a driving mechanism 40 is provided that uses the same lifting rod 442 to drive the lifting and rotation of the adsorption component 50, which simplifies the overall structure of the driving mechanism 40, has a compact structure, ingenious design and low cost.
[0090] See also Figure 1 、 Figure 5 and Figure 6 As shown, in one embodiment, the adsorption assembly 50 includes a base 51, a buffer assembly 52, a buffer plate 53, a rotating connection 54, a rotating support 55 and an adsorption member 56, wherein: the lower end of the lifting rod 442 is fixedly connected to the base 51, and the driven wheel 452 is located between the lifting plate 441 and the base 51; the buffer plate 53 is telescopically mounted on the base 51 through the buffer assembly 52; the rotating support 55 is rotatably mounted on the buffer plate 53 through the rotating connection 54; and the adsorption member 56 is mounted on the rotating support 55.
[0091] It can be seen that through the cooperation of the base 51, the buffer assembly 52, the buffer plate 53, the rotating connector 54, the rotating support 55 and the adsorption component 56, the adsorption component 56 can implement adaptive adjustment of its own angle after contacting the unit door 11, and finally ensure that the adsorption surface of the adsorption component 56 can be tightly attached to the unit door 11, thereby achieving the suction of the unit door 11.
[0092] In one embodiment, the rotating connecting member 54 includes a first hinge block 540, a second hinge block 541, a connecting shaft 542 and a torsion spring 543, wherein: the first hinge block 540 is arranged on the buffer plate 53, the first hinge block 540 is provided with a first hinge hole, the second hinge block 541 is arranged on the rotating support 55, the rotating support 55 is provided with a second hinge hole matching the first hinge hole, and the connecting shaft 542 is connected to the first hinge hole and the second hinge hole; the torsion spring 543 is fixedly mounted on the connecting shaft 542, the first torsion arm of the torsion spring 543 rests on the buffer plate 53, and the second torsion arm of the torsion spring 543 rests on the rotating support 55.
[0093] It can be seen that through the cooperation of the first hinge block 540, the second hinge block 541, the connecting shaft 542 and the torsion spring 543, when the adsorption component 56 contacts the unit door 11, if the adsorption surface of the adsorption component 56 is not completely adsorbed on the unit door 11, the rotating support 55 will produce adaptive deflection due to uneven pressure, and finally make the adsorption surface of the adsorption component 56 completely adsorbed on the unit door 11.
[0094] In one embodiment, the buffer assembly 52 includes a guide rod and a spring 520, wherein: one end of the guide rod is fixedly connected to the buffer plate 53, the other end of the guide rod is movably connected to the base 51, the spring 520 is sleeved on the guide rod, and the two ends of the spring 520 are respectively abutted against the base 51 and the buffer plate 53.
[0095] It can be seen that through the cooperation of the guide rod and the spring 520, when the adsorption component 56 contacts the unit door 11, the spring 520 is compressed and contracts and pushes the adsorption component 56 in the reverse direction, thereby ensuring that the adsorption component 56 is elastically pressed on the unit door 11, and finally ensuring the adsorption force of the adsorption component 56 on the unit door 11, providing a buffer component 52 with a simple structure and easy implementation.
[0096] In one embodiment, the adsorption member 56 is a suction cup or an electromagnet.
[0097] By providing the adsorption member 56 , two adsorption and fixation methods for the unit door 11 are provided.
[0098] In one embodiment, a first detection component and a limiting component are provided on the rotating support 55, wherein: the first detection component is configured to detect whether the adsorption component 56 accurately adsorbs the unit door 11; the limiting component is configured to abut the unit door 11 before the adsorption component 56 contacts the unit door 11, so as to implement elastic limitation on the adsorption component 56.
[0099] Specifically, the first detection component includes two position sensors 550 , and the two position sensors 550 are respectively installed on both sides of the adsorption component 56 .
[0100] Specifically, the limiting assembly includes two groups of elastic buffers 551 . The two groups of elastic buffers 551 are respectively installed on both sides of the adsorption component 56 , and each group of elastic buffers 551 includes at least one elastic buffer 551 .
[0101] It can be seen that by setting the first detection component, automatic detection of whether the adsorption component 56 accurately adsorbs the unit door 11 is achieved; by setting the limiting component, elastic limitation of the adsorption component 56 is achieved before the adsorption component 56 contacts the unit door 11, thereby avoiding collision between the adsorption component 56 and the unit door 11 and causing damage to the adsorption component 56.
[0102] See also Figure 1 and Figure 4 As shown, in one embodiment, a second detection component 430 is provided on the second mounting base 43 , and the second detection component 430 is configured to perform photo detection on the unit door 11 to obtain position information of the unit door 11 .
[0103] Specifically, the second detection component 430 includes a camera, which takes a picture of the unit door 11 to obtain the position information of the unit door 11 .
[0104] It can be seen that by providing the second detection component 430 , automatic detection of the position of the unit door 11 is achieved, making it easier to control the door opening device to find the exact position of the unit door 11 .
[0105] The automatic container door opening device provided in the embodiment of the present application has the following advantages:
[0106] 1) After the current unit door is opened, the first transverse movement module and the driving mechanism cooperate to drive the adsorption component to move to the next unit door and open the next unit door without waiting for the current storage unit to be packed. This improves the opening and closing efficiency of the container unit door and meets the fast-paced operation requirements.
[0107] 2) A rotary drive assembly is provided so that when the unit door is opened or closed, the adsorption assembly follows the unit door and always adapts to the opening angle of the unit door relative to the storage unit, thereby ensuring smooth opening or closing of the unit door.
[0108] 3) The same lifting rod is used to drive the adsorption component to lift and rotate the driving mechanism, which simplifies the overall structure of the driving mechanism, has a compact structure, ingenious design and low cost.
[0109] 4) The adsorption component can implement adaptive adjustment of its own angle, ultimately ensuring that the adsorption surface of the adsorption component can be closely attached to the unit door, thereby achieving tight suction of the unit door.
[0110] 5) A first detection component is provided to automatically detect whether the adsorption member is accurately adsorbed on the unit door;
[0111] 6) A limit assembly is provided to prevent the adsorption component from colliding with the unit door when adsorbing the unit door, thereby causing damage to the adsorption component.
[0112] 7) A second detection component is provided to realize automatic detection of the position of the unit door.
[0113] The above embodiments merely illustrate the basic principles and features of the present application. The present application is not limited by the above examples. Various changes and modifications may be made to the present application without departing from the spirit and scope of the present application. Such changes and modifications are intended to fall within the scope of the present application. The scope of protection claimed in the present application is defined by the appended claims and their equivalents.
Claims
1. A container automatic door opening device, characterized in that: A plurality of storage units are arranged in parallel along a first horizontal direction in the container. A unit door for opening and closing the storage unit is hinged at the opening of each storage unit. The automatic door opening device for the container includes a frame, a first transverse movement module, a drive mechanism and an adsorption assembly, wherein: The driving mechanism is slidably mounted on the frame along the first horizontal direction, the first transverse moving module is mounted on the frame, a driving end of the first transverse moving module is connected to the driving mechanism, and a driving end of the driving mechanism is connected to the adsorption assembly, and the first transverse moving module is configured to drive the driving mechanism to move along the first horizontal direction, so as to drive the adsorption assembly to move to the outside of any one of the storage units of the container; The adsorption component is configured to absorb or release the unit door of the storage unit, and the driving mechanism is configured to drive the adsorption component to approach or move away from the current storage unit to open or close the unit door adsorbed by the adsorption component. The driving mechanism is also configured to drive the adsorption component to rise and fall so that the adsorption component avoids the open unit door of the current storage unit.
2. The automatic container door opening device according to claim 1, characterized in that: The driving mechanism includes a first mounting seat, a second lateral movement module, a second mounting seat and a lifting drive assembly, wherein: The first mounting seat is slidably mounted on the frame along the first horizontal direction and is connected to the driving end of the first transverse movement module; The second transverse moving module is arranged on the first mounting seat, the second mounting seat is connected to the driving end of the second transverse moving module, the lifting drive assembly is mounted on the second mounting seat, the adsorption assembly is escalably mounted on the second mounting seat, the driving end of the lifting drive assembly is connected to the adsorption assembly, and the adsorption assembly is used to adsorb or release the unit door; The second transverse movement module is configured to drive the second mounting base and the adsorption assembly to move transversely toward or away from the storage unit along a second horizontal direction, so as to drive the unit door adsorbed by the adsorption assembly to rotate relative to the storage unit. The lifting drive assembly is configured to drive the adsorption assembly to rise and fall, so as to avoid the opened unit door. The second horizontal direction is perpendicular to the first horizontal direction.
3. The automatic container door opening device according to claim 2, characterized in that: The driving mechanism also includes a rotation drive component, which is mounted on the second mounting base. The adsorption component is in transmission connection with the driving end of the rotation drive component. The rotation drive component is configured to drive the adsorption component to rotate relative to the storage unit. The second transverse module and the rotation drive component cooperate to drive the unit door adsorbed by the adsorption component to rotate relative to the storage unit.
4. The automatic container door opening device according to claim 3, characterized in that: The lifting drive assembly includes a first driving member, a lifting plate and a lifting rod, wherein: The lifting plate is escalably mounted on the second mounting seat, a fixed end of the first driving member is mounted on the second mounting seat, a driving end of the first driving member is connected to the lifting plate, and the first driving member is configured to drive the lifting plate to move upward and downward; The upper end of the lifting rod is installed on the lifting plate, and the lower end of the lifting rod is fixedly connected to the adsorption component. The first driving member drives the lifting plate to move up and down, so as to drive the adsorption component to move up and down through the lifting rod.
5. The automatic container door opening device according to claim 4, characterized in that: The rotary drive assembly includes a second driving member, a driving wheel, a driven wheel and a transmission belt, wherein: The fixed end of the second driving member is mounted on the second mounting seat, the driving end of the second driving member is connected to the driving wheel, and the second driving assembly is configured to drive the driving wheel to rotate; The driven wheel is rotatably mounted on the second mounting seat via a bearing seat, the transmission belt is connected to the driving wheel and the driven wheel, the upper end of the lifting rod is rotatably mounted on the lifting plate along its own axis, and the lower end of the lifting rod passes through the inner hole of the driven wheel and is anti-rotationally connected to the driven wheel via a keyway; The second driving member drives the driving wheel, the transmission belt and the driven wheel to rotate in sequence, so as to drive the lifting rod and the adsorption assembly to rotate.
6. The automatic container door opening device according to claim 5, characterized in that: The adsorption component includes a base, a buffer component, a buffer plate, a rotating connector, a rotating support and an adsorption component, wherein: The lower end of the lifting rod is fixedly connected to the base, and the driven wheel is located between the lifting plate and the base; The buffer plate is telescopically mounted on the base via the buffer assembly; The rotating support is rotatably mounted on the buffer plate via the rotating connecting member; The adsorption component is installed on the rotating support.
7. The automatic container door opening device according to claim 6, characterized in that: The buffer assembly includes a guide rod and a spring, wherein: One end of the guide rod is fixedly connected to the buffer plate, and the other end of the guide rod is movably connected to the base; The spring is sleeved on the guide rod, and two ends of the spring are respectively in contact with the base and the buffer plate.
8. The automatic container door opening device according to claim 6, characterized in that: The adsorption component is a suction cup or an electromagnet.
9. The automatic container door opening device according to claim 6, characterized in that: The rotating support is provided with a first detection component and a limit component, wherein: The first detection component is configured to detect whether the adsorption member accurately adsorbs the unit door; The limiting assembly is configured to abut against the unit door before the adsorption member contacts the unit door, so as to elastically limit the adsorption member.
10. The automatic container door opening device according to claim 2, characterized in that: A second detection component is provided on the second mounting seat, and the second detection component is configured to perform photo detection on the unit door to obtain position information of the unit door.