Intelligent counting vibration scattering machine

Through the cooperation of two sets of vibration motors and vibration rollers, combined with a counter, the problems of poor dispersion effect of existing dispersion machines and inconvenience of manual counting are solved, and efficient fertilizer dispersion and accurate quantity statistics are achieved.

CN223385210UActive Publication Date: 2025-09-26QINGDAO FOUNDER EQUIP TECH CO LTD
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Patent Information

Application Number
CN202422971469.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-09-26
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

The existing shaker has a poor effect on shaking compacted fertilizers, and requires manual counting during feeding, which is inconvenient to use.

Method used

It uses two sets of vibration motors and two sets of vibration rollers, and combines them with a counter to count the amount of fertilizer, thereby improving the vibration effect and measurement accuracy.

Benefits of technology

The shaking effect of compacted fertilizer is improved, and the accuracy of quantity measurement is ensured by two sets of counter backup.

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Abstract

The utility model belongs to the technical field of fertilizer production, and particularly relates to an intelligent counting vibration scattering machine which comprises a conveying belt and a protective cover, the protective cover is welded to the middle of the conveying belt, a vibration frame is movably arranged in an inner cavity of the protective cover, vibration motors are installed on the upper surface of the vibration frame and distributed symmetrically, and the vibration motors are connected with the conveying belt. Vibration compression rollers are rotationally arranged in an inner cavity of the vibration frame and symmetrically distributed in the inner cavity of the vibration frame, driving motors are installed on the positions, corresponding to the positions of the vibration compression rollers, of the surface of the end of the vibration frame, and the power output ends of the driving motors penetrate through the cavity wall of the vibration frame. The power output end of the driving motor is in transmission connection with the vibration pressing rollers, and counters are arranged on the surfaces of the two ends of the vibration frame. The two groups of vibration motors and the two groups of vibration compression rollers are matched, so that the vibration scattering effect on hardened fertilizer can be improved, meanwhile, the vibration scattering quantity can be counted during vibration scattering, and the two groups of counters are mutually backed up, so that the quantity metering accuracy is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fertilizer production, in particular to an intelligent counting and shaking machine. Background Art

[0002] Many people have encountered the problem of fertilizer clumping, especially when it's been stored in a warehouse for a while. The longer it's stored, the more severe the clumping becomes. Not only does clumping look unsightly, but farmers also believe it's fake fertilizer. Therefore, when selling fertilizer, they use a shaker to break up any clumping.

[0003] When the existing shaker shakes compacted fertilizer, the vibration time of the vibration motor and the vibration roller on the compacted fertilizer is relatively short, resulting in poor shaking effect on the compacted fertilizer, and manual counting is required when loading the material, which is very inconvenient to use. In order to solve the above problems, this application proposes an intelligent counting shaker. Utility Model Content

[0004] (1) Purpose of the utility model

[0005] In order to solve the technical problems existing in the background technology, the utility model proposes an intelligent counting and shaking machine. Two sets of vibration motors and two sets of vibration rollers are matched to improve the shaking effect of compacted fertilizers. At the same time, the number of shaken fertilizers can be counted during the shaking, and the two sets of counters are backed up with each other to improve the accuracy of quantity measurement, so as to solve the problems raised in the background technology.

[0006] (2) Technical solution

[0007] In order to solve the above technical problems, the utility model provides an intelligent counting and shaking machine, comprising a conveyor belt and a protective cover, the protective cover is welded to the middle of the conveyor belt, a vibration frame is movably provided in the inner cavity of the protective cover, and a vibration motor is installed on the upper surface of the vibration frame, and the vibration motors are symmetrically distributed;

[0008] Vibrating rollers are rotatably arranged in the inner cavity of the vibration frame. The vibrating rollers are symmetrically distributed in the inner cavity of the vibration frame. Drive motors are installed at the end surfaces of the vibration frame corresponding to the positions of the vibrating rollers. The power output ends of the drive motors pass through the cavity wall of the vibration frame, and the power output ends of the drive motors are respectively connected to the vibrating rollers.

[0009] Counters are provided on surfaces of both ends of the vibration frame.

[0010] Preferably, the surface of the vibrating pressure roller is provided with a pressure roller protrusion, and the pressure roller protrusion and the vibrating pressure roller are an integrated structure.

[0011] Preferably, connecting frames are welded on both sides of the vibration frame, and vibration springs are fixedly connected to the bottom of the connecting frames.

[0012] Preferably, hydraulic support rods are installed at both ends of the lower surface of the protective cover, and the piston rods of the hydraulic support rods pass through the bottom cavity wall of the protective cover.

[0013] Preferably, the top of the piston rod of the hydraulic support rod is connected to a connecting seat, and the bottom of the vibration spring is connected to the connecting seat.

[0014] Preferably, the counters are symmetrically arranged, and each counter is connected to a lever.

[0015] Preferably, the bottom height of the shifting rod is lower than the lower surface height of the vibrating roller.

[0016] The above technical solution of the utility model has the following beneficial technical effects:

[0017] 1. The utility model uses two sets of vibration motors and two sets of vibration rollers to enhance the effect of shaking out compacted fertilizers. At the same time, the distance between the vibration rollers and the conveyor belt can be adjusted so that fertilizer bags of different heights can be shaken out during use, making it more convenient to use.

[0018] 2. In the present invention, when the fertilizer bags enter and exit the vibrating frame, the fertilizer bags will squeeze the counters through the levers respectively, so that the number of fertilizer bags shaken by the counters can be counted. The two sets of counters are matched to perform statistics, and the two sets of counters back up each other to improve the accuracy of quantity measurement. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of an intelligent counting and dispersing machine of the present utility model;

[0020] Figure 2 This is a cross-sectional structural diagram of an intelligent counting and dispersing machine of the present invention;

[0021] Figure 3 This is a schematic diagram of the shaking and dispersing structure of an intelligent counting and dispersing machine of the present utility model;

[0022] Figure 4 This is a schematic diagram of the lifting structure of an intelligent counting and dispersing machine of the utility model.

[0023] Reference numerals:

[0024] 1. Conveyor belt; 2. Protective cover; 3. Vibration frame; 4. Vibration motor; 5. Vibration roller; 6. Roller protrusion; 7. Drive motor; 8. Counter; 9. Push rod; 10. Connecting frame; 11. Vibration spring; 12. Hydraulic support rod; 13. Connecting seat. DETAILED DESCRIPTION

[0025] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.

[0026] like Figure 1-4 As shown, the utility model proposes an intelligent counting and shaking machine, comprising a conveyor belt 1 and a protective cover 2, wherein the protective cover 2 is welded to the middle of the conveyor belt 1, a vibration frame 3 is movably provided in the inner cavity of the protective cover 2, and a vibration motor 4 is installed on the upper surface of the vibration frame 3, and the vibration motors 4 are symmetrically distributed;

[0027] A vibrating pressure roller 5 is provided for rotation in the inner cavity of the vibrating frame 3, and the vibrating pressure roller 5 is symmetrically distributed in the inner cavity of the vibrating frame 3. A driving motor 7 is installed at the end surface of the vibrating frame 3 corresponding to the position of the vibrating pressure roller 5. The power output ends of the driving motor 7 pass through the cavity wall of the vibrating frame 3, and the power output ends of the driving motor 7 are respectively connected to the vibrating pressure roller 5 for transmission. The surface of the vibrating pressure roller 5 is provided with a pressure roller protrusion 6, and the pressure roller protrusion 6 and the vibrating pressure roller 5 are an integrated structure. Connecting frames 10 are welded on both sides of the vibrating frame 3, and a vibration spring 11 is fixedly connected to the bottom of the connecting frame 10. Hydraulic support rods 12 are installed at both ends of the lower surface of the protective cover 2, and the piston rods of the hydraulic support rods 12 pass through the bottom cavity wall of the protective cover 2. The top of the piston rod of the hydraulic support rod 12 is connected to a connecting seat 13, and the bottom of the vibration spring 11 is connected to the connecting seat 13.

[0028] It should be noted that the compacted fertilizer is placed on the conveyor belt 1, and the fertilizer can be transported through the conveyor belt 1. When the fertilizer passes under the vibrating frame 3, the driving motor 7 can drive the vibrating pressure roller 5 respectively, so that the vibrating pressure roller 5 and the pressure roller protrusion 6 reduce the friction between them and the upper surface of the fertilizer bag. The vibration motor 4 will generate high-frequency vibration when working, and the high-frequency vibration is transmitted to the vibrating pressure roller 5 and the pressure roller protrusion 6 through the vibrating frame 3. During the transportation process, the compacted fertilizer can be quickly shaken apart by the vibrating pressure roller 5 and the pressure roller protrusion 6 under the action of high-frequency vibration. The top of the piston rod of the hydraulic support rod 12 is connected to the vibration spring 11 through the connecting seat 13, and the top of the vibration spring 11 is connected to the vibrating frame 3 through the connecting frame 10. By controlling the extension and retraction of the hydraulic support rod 12, the height of the vibrating frame 3 can be pushed up and down, so that the distance between the vibrating pressure roller 5 and the conveyor belt 1 can be adjusted, so that fertilizer bags of different heights can be shaken apart during use.

[0029] In this embodiment, if Figure 3 and Figure 4As shown, counters 8 are provided on both end surfaces of the vibration frame 3 , and the counters 8 are symmetrically arranged. A shift rod 9 is connected to the counters 8 , and the bottom height of the shift rod 9 is lower than the height of the lower surface of the vibration roller 5 .

[0030] It should be noted that when the fertilizer bags enter and exit the vibration frame 3, the fertilizer bags will squeeze the counter 8 through the lever 9 respectively, so that the number of fertilizer bags shaken apart by the counter 8 can be counted. The two groups of counters 8 are matched to perform statistics, and the two groups of counters 8 back up each other to improve the accuracy of quantity measurement.

[0031] The working principle and use process of the utility model are as follows: compacted fertilizer is placed on the conveyor belt 1, and the fertilizer can be transported through the conveyor belt 1. When the fertilizer passes under the vibration frame 3, the driving motor 7 can drive the vibrating pressure roller 5 respectively, so that the vibrating pressure roller 5 and the pressure roller protrusion 6 reduce the friction between them and the upper surface of the fertilizer bag. The vibration motor 4 will generate high-frequency vibration when working, and the high-frequency vibration is transmitted to the vibrating pressure roller 5 and the pressure roller protrusion 6 through the vibration frame 3. In the process of transportation, the compacted fertilizer can be quickly shaken apart by the vibrating pressure roller 5 and the pressure roller protrusion 6 under the action of high-frequency vibration. The top of the piston rod of the hydraulic support rod 12 is connected to the seat 13 is connected to the vibration spring 11, and the top of the vibration spring 11 is connected to the vibration frame 3 through the connecting frame 10. By controlling the extension and retraction of the hydraulic support rod 12, the height of the vibration frame 3 can be pushed up and down, so that the distance between the vibration roller 5 and the conveyor belt 1 can be adjusted, so that fertilizer bags of different heights can be shaken and dispersed during use. When the fertilizer bags enter and exit the vibration frame 3, the fertilizer bags will squeeze the counter 8 through the dial rod 9 respectively, so that the number of fertilizer bags shaken and dispersed by the counter 8 can be counted. The two sets of counters 8 are matched for statistics, and the two sets of counters 8 back up each other to improve the accuracy of quantity measurement.

[0032] It should be understood that the above-described specific embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and do not constitute limitations of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the scope of protection of the present invention. In addition, the appended claims of the present invention are intended to cover all variations and modifications that fall within the scope and metes and bounds of the appended claims or their equivalents.

Claims

1. An intelligent counting and shaking machine, comprising a conveyor belt (1) and a protective cover (2), wherein the protective cover (2) is welded to the middle of the conveyor belt (1), characterized in that: A vibration frame (3) is movably provided in the inner cavity of the protective cover (2), and a vibration motor (4) is mounted on the upper surface of the vibration frame (3), and the vibration motors (4) are symmetrically distributed; The inner cavity of the vibration frame (3) is provided with a vibration roller (5) for rotation. The vibration roller (5) is symmetrically distributed in the inner cavity of the vibration frame (3). A driving motor (7) is installed at the end surface of the vibration frame (3) corresponding to the position of the vibration roller (5). The power output end of the driving motor (7) passes through the cavity wall of the vibration frame (3), and the power output end of the driving motor (7) is respectively connected to the vibration roller (5). Counters (8) are provided on surfaces at both ends of the vibration frame (3).

2. The intelligent counting and dispersing machine according to claim 1, characterized in that: The surface of the vibrating pressure roller (5) is provided with a pressure roller protrusion (6) in a ring shape, and the pressure roller protrusion (6) and the vibrating pressure roller (5) are an integrated structure.

3. The intelligent counting and dispersing machine according to claim 1, characterized in that: Connecting frames (10) are welded to both sides of the vibration frame (3), and a vibration spring (11) is fixedly connected to the bottom of the connecting frame (10).

4. The intelligent counting and dispersing machine according to claim 3, characterized in that: Hydraulic support rods (12) are installed at both ends of the lower surface of the protective cover (2), and the piston rods of the hydraulic support rods (12) penetrate the bottom cavity wall of the protective cover (2).

5. The intelligent counting and dispersing machine according to claim 4, characterized in that: The top of the piston rod of the hydraulic support rod (12) is connected to a connecting seat (13), and the bottom of the vibration spring (11) is connected to the connecting seat (13).

6. The intelligent counting and dispersing machine according to claim 1, characterized in that: The counters (8) are symmetrically arranged, and each counter (8) is connected to a lever (9).

7. The intelligent counting and dispersing machine according to claim 6, characterized in that: The bottom height of the shifting rod (9) is lower than the bottom surface height of the vibrating roller (5).