Novel feeding and discharging equipment special for food freeze dryer

By designing an automated traction chain, quick-connect latch mechanism, and guide rail structure, the freeze-drying trolley can be automatically connected and disconnected from the freeze dryer, solving the problem of laborious loading and unloading of materials into the freeze dryer and improving the efficiency of the automated loading and unloading of the freeze dryer.

CN223385227UActive Publication Date: 2025-09-26SHANGHAI GANPU TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422899171.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-26
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The existing freeze dryer loading and unloading methods rely on manual operation, which is laborious and inefficient.

Method used

A feeding and discharging device including a traction chain, a quick-connect latch mechanism and a guide rail is designed to realize the automatic connection and disconnection of the freeze-drying trolley and the freeze dryer, and the transmission mechanism and drive mechanism are used to realize the automatic feeding and discharging of the freeze-drying trolley.

Benefits of technology

Through the use of automated loading and unloading equipment, manual operation is reduced, and the processing efficiency and automation level of the freeze dryer are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of freeze dryers, and provides novel special feeding and discharging equipment for a food freeze dryer, which comprises a freeze dryer body, transmission mechanisms are mounted on two sides in the freeze dryer body, traction chains are mounted on the peripheries of the transmission mechanisms, and a plurality of first hanging lugs and second hanging lugs are respectively connected to one ends, far away from each other, of the traction chains; the guide rails are installed at the two ends in the freeze dryer body, and an inclined face is arranged between the guide rails at an inlet of the freeze dryer body; the quick-connection bolt mechanism is mounted at the ends, close to the guide rail, of the first hanging lug and the second hanging lug; according to the utility model, the structures such as the traction chain, the quick-connection bolt mechanism and the guide rail are arranged, so that automatic connection and automatic separation between the freeze-drying trolley and the freeze-drying trolley can be realized during use, and after connection, the quick-connection bolt mechanism and the guide rail are driven by the traction chain to realize feeding and discharging of the freeze-drying trolley in the cavity of the freeze dryer, so that manpower is saved.
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Description

Technical Field

[0001] The utility model belongs to the field of freeze dryers, in particular to a novel special feeding and discharging device for food freeze dryers. Background Art

[0002] The basic principle of freeze-drying is based on the three states of water. Water exists in solid, liquid, and gaseous states, all of which can both convert into each other and coexist. When water is at its triple point (temperature 0.01°C, vapor pressure 610.5 Pa), water, ice, and water vapor can coexist and maintain equilibrium. Under high vacuum conditions, the principle of sublimation is utilized to remove moisture from pre-frozen materials directly from the ice into water vapor without melting, thus achieving the purpose of freeze-drying.

[0003] The existing freeze-dried carts containing freeze-dried products are pushed to the door of the freeze dryer by a dedicated AGV cart. Most of the carts are pushed into the freeze dryer by manpower, which is a very laborious way of loading and unloading materials. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a new type of feeding and discharging equipment dedicated to food freeze dryers, so as to solve the problem in the prior art that the freeze drying cart is pushed into the interior of the freeze dryer by manpower, and this feeding and discharging method is very laborious.

[0005] A new type of special feeding and discharging equipment for food freeze dryer, including:

[0006] A freeze dryer body, wherein a transmission mechanism is installed on both sides of the freeze dryer body, the transmission mechanism is connected to the inner wall of the freeze dryer body via a bearing seat, a traction chain is installed on the periphery of the transmission mechanism, and the ends of the traction chain that are away from each other are respectively connected to a plurality of first hanging ears and a second hanging ear;

[0007] Guide rails, the guide rails being installed at both ends inside the freeze dryer body, and having an inclined surface between the guide rails at the entrance of the freeze dryer body;

[0008] A quick-connect latch mechanism, the quick-connect latch mechanism being installed on one end of the first hanging ear and the second hanging ear close to the guide rail;

[0009] The quick-connect latch mechanism includes a spring installed at one end of the first hanging ear and the second hanging ear close to the guide rail, the other end of the spring is connected to a roller in contact with the guide rail, the end of the roller away from the guide rail is connected to a latch, and the latch passes through the first hanging ear and the second hanging ear respectively, and a driving mechanism is installed at the rear end of the freeze dryer body.

[0010] Preferably, the distance between the inclined surfaces on the guide rail is the same as the distance between two adjacent first hanging ears.

[0011] Preferably, the transmission mechanism includes a transmission shaft and a chain gear, the transmission shaft is rotatably mounted inside the bearing seat, and the rear end of the transmission shaft passes through the bearing seat and extends out of the freeze dryer body;

[0012] The chain gear is installed on the periphery of the transmission shaft, and the chain gear and the traction chain are meshed with each other.

[0013] Preferably, the output end of the driving mechanism is connected to the transmission shaft via a coupling.

[0014] Preferably, a plurality of brackets are installed at one end of the guide rails that are away from each other, and the bottoms of the brackets are connected to the inner wall of the freeze dryer body.

[0015] Preferably, a plurality of bases are installed at the bottom of the freeze dryer body, and a base connected to the bases is installed at the bottom of the driving mechanism.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The utility model is equipped with a traction chain, a quick-connect latch mechanism, a guide rail and other structures, which can automatically connect and disconnect with the freeze-drying trolley when in use. After automatic connection, the freeze-drying trolley can be automatically pulled into the cavity of the freeze dryer body under the drive of the traction chain. When unloading, the freeze-drying trolley can be pulled to the front end of the freeze-drying body cavity by rotating the traction chain in the opposite direction, and the connection between the quick-connect latch mechanism and the freeze-drying trolley is automatically disconnected, so that the freeze-drying trolley can be moved out of the freeze dryer body using a special AGV trolley, saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional diagram of the utility model;

[0019] Figure 2 This is a rear perspective view of the present invention;

[0020] Figure 3 It is a side view of the utility model;

[0021] Figure 4 It is a partial structural diagram of the traction chain and quick-connect bolt mechanism of the utility model.

[0022] In the picture:

[0023] 1. Freeze dryer body; 2. Traction chain; 3. First hanging ear; 4. Second hanging ear; 5. Quick-connect latch mechanism; 501. Roller; 502. Spring; 503. Latch; 6. Guide rail; 7. Bracket; 8. Transmission mechanism; 801. Transmission shaft; 802. Chain gear; 9. Bearing seat; 10. Base; 11. Drive mechanism; 12. Coupling. DETAILED DESCRIPTION

[0024] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0025] As attached Figure 1 To the attached Figure 4 As shown:

[0026] Embodiment 1: The present invention provides a novel feeding and discharging device for a food freeze dryer, comprising:

[0027] A freeze dryer body 1 is provided with a transmission mechanism 8 installed on both sides of the freeze dryer body 1. The transmission mechanism 8 is connected to the inner wall of the freeze dryer body 1 through a bearing seat 9. A traction chain 2 is installed on the periphery of the transmission mechanism 8. The ends of the traction chain 2 that are away from each other are respectively connected to a plurality of first hanging ears 3 and second hanging ears 4;

[0028] Guide rails 6 are installed at both ends of the freeze dryer body 1, and there is an inclined surface between the guide rails 6 at the entrance of the freeze dryer body 1;

[0029] A quick-connect latch mechanism 5 is installed on one end of the first hanging ear 3 and the second hanging ear 4 close to the guide rail 6;

[0030] The quick-connect latch mechanism 5 includes a spring 502 installed at one end of the first hanging ear 3 and the second hanging ear 4 close to the guide rail 6, the other end of the spring 502 is connected to a roller 501 in contact with the guide rail 6, and the end of the roller 501 away from the guide rail 6 is connected to a latch 503, and the latch 503 passes through the first hanging ear 3 and the second hanging ear 4 respectively.

[0031] The existing freeze-drying trolley has two protrusions at the bottom, with sockets at both ends of the protrusions. The distance between two adjacent pins 503 is the same as the distance between the sockets on the two adjacent protrusions.

[0032] As can be seen from the above, the door of the freeze dryer body 1 is opened, and the freeze-drying trolley carrying the freeze-dried products is pushed to the designated position in front of the door of the freeze dryer body 1 by the dedicated AGV trolley. The protrusion at the bottom of the freeze-drying trolley is inserted between the traction chain 2. The position of the socket on the protrusion is the same as the position of the latch 503. After the driving mechanism 11 is energized, the traction chain 2 is driven to rotate through the transmission mechanism 8. During the rotation of the traction chain 2, the quick-connect latch mechanism 5 is driven to move at the same time. The roller 501 pushes the latch 503 through the first hanging ear 3 and the second hanging ear 4 into the socket of the protrusion at the bottom of the freeze-drying trolley under the extrusion of the inclined surface of the guide rail 6. At this time, the spring 502 on the latch 503 is in a squeezed state, thereby realizing automatic docking. After the docking is completed, the freeze-drying trolley enters the cavity of the freeze dryer body 1 under the traction of the traction chain 2;

[0033] When the processed freeze-drying trolley needs to be guided out from the interior of the freeze dryer body 1, the driving mechanism 11 drives the transmission mechanism 8 to rotate in the opposite direction. During the reverse rotation of the transmission mechanism 8, the traction chain 2 drives the freeze-drying trolley inside the freeze dryer body 1 to move through the quick-connect latch mechanism 5, so that the freeze-drying trolley moves to the front end of the cavity of the freeze dryer body 1. When the roller 501 moves back to the inclined surface on the guide rail 6, the spring 502, which has been in an extruded state, opens, causing the roller 501 to roll along the inclined surface. At the same time, the latch 503 follows the movement of the roller 501 and is pulled out from the socket of the protrusion at the bottom of the freeze-drying trolley, realizing automatic disconnection and stopping the traction of the freeze-drying trolley. The disconnected freeze-drying trolley is now in a position where the special AGV trolley can receive traction. The special AGV trolley is controlled by the scheduling system to move the freeze-drying trolley.

[0034] By installing structures such as a traction chain 2, a quick-connect pin mechanism 5 and a guide rail 6, the freeze-drying trolley can be automatically connected to and disconnected from the freeze-drying trolley during use. After automatic connection, the freeze-drying trolley can be automatically towed into the cavity of the freeze-drying machine body 1 under the drive of the traction chain 2. When unloading, the freeze-drying trolley can be towed to the front end of the cavity of the freeze-drying machine body 1 by rotating the traction chain 2 in the opposite direction, and the connection between the quick-connect pin mechanism 5 and the freeze-drying trolley can be automatically disconnected at the same time, so that the freeze-drying trolley can be moved out from the inside of the freeze-drying machine body 1 using a special AGV trolley, saving manpower and improving processing efficiency.

[0035] Specifically, regarding the guide rail 6 , the distance between the inclined surfaces of the guide rail 6 is the same as the distance between two adjacent first hanging ears 3 .

[0036] As can be seen from the above, during the movement of the first hanging ear 3 and the second hanging ear 4, the quick-connect latch mechanism 5 will move along the inclined surface on the guide rail 6. After the roller 501 contacts the inclined surface, the latch 503 begins to move toward the socket position on the protrusion of the freeze-drying trolley until the roller 501 moves to the top of the inclined surface and the latch 503 is completely inserted into the socket on the protrusion.

[0037] Specifically, regarding the above-mentioned transmission mechanism 8 and driving mechanism 11, the transmission mechanism 8 includes a transmission shaft 801 and a chain gear 802. The transmission shaft 801 is rotatably mounted inside the bearing seat 9, and the rear end of the transmission shaft 801 passes through the bearing seat 9 and extends out of the freeze dryer body 1;

[0038] The chain gear 802 is installed on the periphery of the transmission shaft 801, and the chain gear 802 and the traction chain 2 are meshed with each other;

[0039] The output end of the driving mechanism 11 is connected to the transmission shaft 801 via a coupling 12 .

[0040] As can be seen from the above, during the operation of the driving mechanism 11, its output end drives the transmission shaft 801 to rotate through the coupling 12. During the rotation of the transmission shaft 801, the chain gear 802 is driven at the same time, thereby driving the traction chain 2 to rotate and move;

[0041] The coupling 12 can be used to firmly connect the output end of the driving mechanism 11 and the transmission shaft 801 so that they rotate together and transmit motion and torque to ensure that the two shafts cannot be separated when the machine is running.

[0042] Example 2: This example is basically the same as the previous example, except that a plurality of brackets 7 are mounted on ends of the guide rails 6 that are away from each other, and the bottoms of the brackets 7 are connected to the inner wall of the freeze dryer body 1;

[0043] Several bases 10 are installed at the bottom of the freeze dryer body 1 , and a base connected to the base 10 is installed at the bottom of the driving mechanism 11 .

[0044] The bracket 7 is located between the transmission mechanisms 8 .

[0045] As can be seen from the above, the guide rail 6 can be supported by the bracket 7 to prevent the guide rail 6 from being displaced inside the freeze dryer body 1, so that the movement of the quick-connect latch mechanism 5 is more stable. The freeze dryer body 1 can be supported by the base 10 during use to maintain a certain height between the bottom of the freeze dryer body 1 and the ground to meet the needs of cooperating with the AGV trolley to dock the freeze-drying trolley carrying the freeze-dried products.

[0046] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0047] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0048] The embodiments of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A new type of feeding and discharging equipment for food freeze dryer, characterized in that: include: A freeze dryer body (1), wherein transmission mechanisms (8) are installed on both sides of the interior of the freeze dryer body (1), the transmission mechanism (8) is connected to the inner wall of the freeze dryer body (1) via a bearing seat (9), a traction chain (2) is installed on the periphery of the transmission mechanism (8), and the ends of the traction chain (2) that are away from each other are respectively connected to a plurality of first hanging ears (3) and a second hanging ear (4), and a driving mechanism (11) is installed at the rear end of the freeze dryer body (1); Guide rails (6), the guide rails (6) being installed at both ends inside the freeze dryer body (1), and having an inclined surface between the guide rails (6) at the entrance of the freeze dryer body (1); A quick-connect latch mechanism (5), the quick-connect latch mechanism (5) being installed at one end of the first hanging ear (3) and the second hanging ear (4) close to the guide rail (6); The quick-connect latch mechanism (5) comprises a spring (502) mounted on one end of the first hanging ear (3) and the second hanging ear (4) close to the guide rail (6); the other end of the spring (502) is connected to a roller (501) in contact with the guide rail (6); the end of the roller (501) away from the guide rail (6) is connected to a latch (503), and the latch (503) passes through the first hanging ear (3) and the second hanging ear (4) respectively.

2. The novel food freeze dryer-specific feeding and discharging equipment according to claim 1, characterized in that: The distance between the inclined surfaces on the guide rail (6) is the same as the distance between two adjacent first hanging ears (3).

3. The novel food freeze dryer-specific feeding and discharging equipment according to claim 1, characterized in that: The transmission mechanism (8) comprises a transmission shaft (801) and a chain gear (802), wherein the transmission shaft (801) is rotatably mounted inside the bearing seat (9), and the rear end of the transmission shaft (801) passes through the bearing seat (9) and extends out of the freeze dryer body (1); The chain gear (802) is installed on the periphery of the transmission shaft (801), and the chain gear (802) and the traction chain (2) are meshed with each other.

4. The novel food freeze dryer-specific feeding and discharging equipment according to claim 3, characterized in that: The output end of the driving mechanism (11) is connected to the transmission shaft (801) via a coupling (12).

5. The novel food freeze dryer-specific feeding and discharging equipment according to claim 1, characterized in that: A plurality of brackets (7) are installed at one end of the guide rail (6) that is away from each other, and the bottom of the bracket (7) is connected to the inner wall of the freeze dryer body (1).

6. The novel feeding and discharging equipment for food freeze drying machine according to claim 4, characterized in that: A plurality of bases (10) are installed at the bottom of the freeze dryer body (1), and a base connected to the base (10) is installed at the bottom of the driving mechanism (11).