Shell belt feeder dual-drive device convenient for chain replacement
By adopting a detachable push rod assembly and auxiliary transmission power shaft on the belt feeder, the chain replacement process is simplified, the problem of single drive control being prone to failure is solved, rapid replacement is achieved, and the reliability and safety of the equipment are improved.
Patent Information
- Application Number
- CN202422231662.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The single drive control of the existing belt feeder is prone to failure, resulting in long equipment downtime, and the chain replacement process is cumbersome and poses a safety hazard.
The use of a detachable push rod assembly and auxiliary drive power shaft simplifies the chain replacement process, and the cooperation of the main drive device and the auxiliary drive device enables rapid chain replacement.
Reduce equipment downtime, improve production efficiency, reduce maintenance costs, enhance operational safety, and extend equipment service life.
Smart Images

Figure CN223385230U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeders, in particular to a double-driving device for a belt feeder which is convenient for replacing chains. Background Art
[0002] Coal mine production has increasingly higher requirements for the mechanization level of equipment. The belt feeder used to discharge coal from the lower mouth of the coal bunker is an essential equipment in the transportation system. It is used frequently. Once a failure occurs, it will directly cause the transportation system to stagnate. In severe cases, it will affect the transportation of the entire coal flow system and even cause the mining face to stop production. Most existing belt feeders are single-drive controlled. Since the belt feeder has a long service life and is frequently started and stopped, there are many drive device failures such as motor burnout, reducer and speed regulator damage. After the equipment fails, it takes a long time to wait for the spare parts to be transported to the site for replacement, which often affects production. In addition, the existing dual-drive device requires operators to replace the chain, which is a cumbersome and time-consuming process and poses certain safety hazards.
[0003] Therefore, there is an urgent need for a dual-drive device for a belt feeder that is easy to replace the chain, so as to improve the operating rate of coal mine equipment, ensure smooth production tasks, and make chain replacement quick and convenient, thereby improving production safety. Summary of the Invention
[0004] A dual-drive device for a belt feeder that facilitates chain replacement improves the operating rate of coal mine equipment, ensures smooth production tasks, and allows for quick and convenient chain replacement, thereby improving production safety.
[0005] A dual-drive device for a belt feeder that is convenient for chain replacement, comprising a material receiving device, a belt feeder, a main drive device, and a secondary drive device, wherein:
[0006] The material receiving device is installed above the armor belt feeder, and the armor belt feeder is provided with a first roller and a second roller, an armor belt is provided between the first roller and the second roller, one end of the first roller is connected to a main transmission sprocket, and the main transmission sprocket is connected to a main drive device through a main transmission chain, and fixed pressure wheels are provided at both ends of the main transmission chain, and a roller shaft is provided at the other end of the first roller;
[0007] A protective shell is provided on the outer side of the auxiliary driving device, and the lower part of the protective shell is fixedly connected to the belt feeder frame. A through hole is provided at the left and right sides of the protective shell, and a pair of push rod assemblies are provided in the through holes. A secondary transmission power shaft is provided on the power output end of the auxiliary driving device, and the secondary transmission power shaft and the push rod assembly are detachable and assembled.
[0008] Preferably, a pair of the push rod assemblies include a connecting rod, one end of the connecting rod passing through the protective shell is provided with a secondary transmission sprocket, the center of the secondary transmission sprocket is provided with a connecting hole, a conical groove is provided in the connecting hole, and the conical groove is detachably assembled with the conical key on the roller shaft and the secondary transmission power shaft.
[0009] Preferably, a pair of protection plates are provided on the secondary transmission sprocket, and a through hole is provided in the center of the pair of protection plates, which is consistent with the connection hole. The internal gaps of the pair of protection plates are guide grooves, and the secondary transmission chain is sleeved in the guide grooves.
[0010] Preferably, a non-slip handle is detachably provided on one end of the connecting rod.
[0011] Preferably, a roller is installed inside the through hole on the protective shell.
[0012] Preferably, the pair of through holes on the protective shell are located corresponding to the drum shaft and the auxiliary transmission power shaft.
[0013] Preferably, an independent operating table is provided outside the belt feeder, and a signal receiver is provided on the operating table.
[0014] Preferably, the main drive device and the auxiliary drive device are equipped with sensors.
[0015] The beneficial effects of the present invention are as follows: The present invention utilizes a detachable push rod assembly and auxiliary drive power shaft, eliminating the need to disassemble the roller shaft and sprocket, greatly simplifying the chain replacement process. Due to the simplified replacement process, operators can save significant time and effort. The present invention allows for quick chain replacement, reducing equipment downtime and thereby improving production efficiency. The simplified replacement process can reduce maintenance costs. The present invention eliminates the need to disassemble the roller shaft and sprocket, allowing operators to safely complete the replacement process on the ground, improving safety. Timely chain replacement can prevent chain breakage and roller shaft wear, thereby extending the service life of the belt feeder and significantly enhancing its practical value. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of a dual-drive device for a belt feeder that facilitates chain replacement in the utility model;
[0017] Figure 2 This is a top view of a hydraulic brake of a double drive device of a belt feeder that is convenient for chain replacement in the utility model;
[0018] Figure 3 This is a schematic diagram of part A of a dual-drive device of a belt feeder that is convenient for chain replacement according to the present invention;
[0019] Figure 4This is a schematic diagram of the auxiliary transmission sprocket of the double drive device of the belt feeder which is convenient for replacing the chain in the utility model;
[0020] Figure 5 This is a schematic diagram of the auxiliary transmission power shaft of the double-drive device of the belt feeder that is easy to replace the chain in the utility model;
[0021] Figure 6 This is a schematic diagram of a push rod assembly of a dual-drive device of a belt feeder that is convenient for replacing chains in the utility model.
[0022] In the figure: material receiving device 1, belt feeder 2, first roller 201, second roller 202, main transmission sprocket 203, main transmission chain 204, fixed pressure wheel 205, roller shaft 206, main drive device 3, auxiliary drive device 4, protective shell 401, anti-slip handle 402, push rod assembly 403, connecting rod 403-1, auxiliary transmission sprocket 403-2, connecting hole 403-3, tapered groove 403-4, guide groove 403-6, protective plate 403-7, auxiliary transmission power shaft 404, tapered key 404-1, auxiliary transmission chain 405, roller 406. DETAILED DESCRIPTION
[0023] In order to make the technical solution of the present invention easier to understand, the technical solution of the present invention is now clearly and completely described in conjunction with the accompanying drawings using specific embodiments.
[0024] Example 1:
[0025] like Figure 1-6 As shown, the embodiment of the present invention Figure 1-6 The utility model is a dual-drive device for a belt feeder that is convenient for replacing chains, comprising a material receiving device 1, a belt feeder 2, a main drive device 3 and an auxiliary drive device 4, wherein:
[0026] The material receiving device 1 is installed above the armor belt feeder 2, and the armor belt feeder 2 is provided with a first roller 201 and a second roller 202. An armor belt is arranged between the first roller 201 and the second roller 202. One end of the first roller 201 is connected to a main transmission sprocket 203, and the main transmission sprocket 203 is connected to the main driving device 3 through a main transmission chain 204. Fixed pressure wheels 205 are provided at both ends of the main transmission chain 204. The other end of the first roller 201 is provided with a roller shaft 206;
[0027] A protective shell 401 is provided on the outer side of the auxiliary driving device 4, and the lower part of the protective shell 401 is fixedly connected to the frame of the belt feeder 2. A through hole is provided at the left and right sides of the protective shell 401, and a pair of push rod assemblies 403 are provided in the through holes. A secondary transmission power shaft 404 is provided on the power output end of the auxiliary driving device 4, and the secondary transmission power shaft 404 and the push rod assembly 403 are detachable and assembled.
[0028] A pair of push rod assemblies 403 include a connecting rod 403-1, and one end of the connecting rod 403-1 passing through the protective shell 401 is provided with a secondary transmission sprocket 403-2, and the center of the secondary transmission sprocket 403-2 is provided with a connecting hole 403-3, and the connecting hole 403-3 is provided with a tapered groove 403-4, and the tapered groove 403-4 is detachably assembled with the tapered key 404-1 on the roller shaft 206 and the secondary transmission power shaft 404 rod.
[0029] A pair of protection plates 403-7 are provided on the secondary transmission sprocket 403-2. A through hole is opened in the center of the pair of protection plates 403-7, and the through hole coincides with the connection hole 403-3. The internal gap of the pair of protection plates 403-7 is a guide groove 403-6, and the secondary transmission chain 405 is sleeved in the guide groove 403-6.
[0030] One end of the connecting rod 403 - 1 is detachably provided with an anti-slip handle 402 .
[0031] A roller 406 is installed inside the through hole of the protective shell 401 .
[0032] The positions of the pair of through holes on the protective shell 401 correspond to the drum shaft 206 and the auxiliary transmission power shaft 404 .
[0033] An independent operating platform is provided outside the belt feeder 2, and a signal receiver is provided on the operating platform.
[0034] The main driving device 3 and the auxiliary driving device 4 are equipped with sensors.
[0035] During use of the device, when the main drive device 3 on the belt feeder 2 operates normally, the main drive device 3 is connected to the first roller 201 through the main transmission chain 204 on the main transmission sprocket 203, and the first roller 201 drives the second roller 202 to rotate;
[0036] When the main drive device 3 on the belt feeder 2 fails, remove the main transmission chain 204, confirm that the auxiliary transmission chain 405 on a pair of auxiliary transmission sprockets 403-2 is located in the guide groove 403-6, push the connecting rod 403-1 on one side of the protective shell 401, and align the tapered groove 403-4 in the center of the connecting hole 403-3 with the tapered key 404-1 on the auxiliary transmission power shaft 404 and the roller shaft 206. After confirming that it is locked, the machine can be turned on for use, and the main drive device 3 can be disassembled for inspection and replacement.
[0037] It should be noted that the embodiments described herein are only some embodiments of the present invention, not all implementations of the present invention. The embodiments are merely illustrative and serve only to provide a more intuitive and clear way to understand the content of the present invention, rather than to limit the technical solutions described in the present invention. Without departing from the concept of the present invention, all other implementation methods that can be thought of by ordinary technicians in this field without creative work, as well as other simple replacements and various variations of the technical solutions of the present invention, are within the scope of protection of the present invention.
Claims
1. A dual drive device for a belt feeder that is convenient for chain replacement, characterized in that: The invention comprises a material receiving device (1), a belt feeding machine (2), a main driving device (3) and a secondary driving device (4), wherein: The material receiving device (1) is mounted above the armor belt feeder (2). The armor belt feeder (2) is provided with a first roller (201) and a second roller (202). An armor belt is provided between the first roller (201) and the second roller (202). One end of the first roller (201) is connected to a main transmission sprocket (203). The main transmission sprocket (203) is connected to a main driving device (3) via a main transmission chain (204). Fixed pressure wheels (205) are provided at both ends of the main transmission chain (204). The other end of the first roller (201) is provided with a roller shaft (206). A protective shell (401) is provided on the outer side of the auxiliary driving device (4), and the frame of the belt feeder (2) is fixedly connected to the lower side of the protective shell (401). A through hole is respectively provided at the left and right sides of the protective shell (401), and a pair of push rod assemblies (403) are provided in the through holes. A secondary transmission power shaft (404) is provided on the power output end of the auxiliary driving device (4), and the secondary transmission power shaft (404) and the push rod assembly (403) are detachably assembled.
2. A dual-drive device for a belt feeder that facilitates chain replacement as claimed in claim 1, characterized in that: A pair of push rod assemblies (403) include a connecting rod (403-1), one end of the connecting rod (403-1) passing through the protective shell (401) is provided with a secondary transmission sprocket (403-2), a connecting hole (403-3) is provided at the center of the secondary transmission sprocket (403-2), a conical groove (403-4) is provided in the connecting hole (403-3), and the conical groove (403-4) is detachably assembled with the conical key (404-1) on the roller shaft (206) and the secondary transmission power shaft (404).
3. A dual-drive device for a belt feeder that facilitates chain replacement as claimed in claim 2, characterized in that: A pair of protection plates (403-7) are provided on the secondary transmission sprocket (403-2), and a through hole is provided in the center of the pair of protection plates (403-7), and the through hole is consistent with the connection hole (403-3). The internal gap of the pair of protection plates (403-7) is a guide groove (403-6), and the secondary transmission chain (405) is sleeved in the guide groove (403-6).
4. A dual-drive device for a belt feeder that facilitates chain replacement as claimed in claim 2, characterized in that: One end of the connecting rod (403-1) is detachably provided with an anti-slip handle (402).
5. A dual-drive device for a belt feeder that facilitates chain replacement as claimed in claim 2, characterized in that: A roller (406) is mounted inside the through hole on the protective shell (401).
6. A dual-drive device for a belt feeder that facilitates chain replacement as claimed in claim 1, characterized in that: The positions of the pair of through holes on the protective shell (401) correspond to the roller shaft (206) and the auxiliary transmission power shaft (404).
7. A dual-drive device for a belt feeder that facilitates chain replacement as claimed in claim 1, characterized in that: An operating table is independently provided outside the belt feeder (2), and a signal receiver is provided on the operating table.
8. A dual-drive device for a belt feeder that facilitates chain replacement as claimed in claim 1, characterized in that: Sensors are installed on the main driving device (3) and the auxiliary driving device (4).