Tube stacking detection device and heat shrink tube conveying system
Through the design of the pipe pile detection device, the swing component and alarm sensor are used to detect pipe accumulation, which solves the problems of production stagnation and material waste caused by pipe pile-up in heat shrink tube production and achieves stable production operation.
Patent Information
- Application Number
- CN202422953577.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-12-02
AI Technical Summary
In the existing heat shrink tubing production process, the tubing may intermittently adhere to the inner wall of the mold during expansion, resulting in a reduction in pulling speed and causing tube piling, which affects production progress and leads to material waste.
A pipe pile detection device is designed, which includes a bracket, a moving block, a swing component and an alarm sensor. The swing component detects pipe accumulation and triggers an alarm to promptly remind on-site staff to handle it.
It realizes timely detection and alarm of pipe stacking phenomenon, reduces the amount of scrap, avoids material waste, and ensures smooth production operation.
Smart Images
Figure CN223385308U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material transportation, and further relates to a stacked tube detection device and a heat shrink tube transportation system. Background Art
[0002] In the existing heat-shrink tubing production process, the tubing is typically conveyed through a conveying device. During this process, the conveying and pulling speeds of the tubing remain constant during normal operation. However, due to fluctuations in the mold vacuum during the expansion process, the tubing will intermittently adhere to the mold's inner wall, causing the pulling speed to decrease. When the pulling speed is lower than the conveying speed, the tubing can accumulate in the oil tank, causing a phenomenon called "tube pile." This can lead to unstable tubing stretching and malfunction of the expansion equipment. If the piled tubing is not promptly addressed, it will affect overall production schedules and result in material waste.
[0003] In view of the problems existing in the prior art mentioned above, it is urgent to design a stack pipe detection device to solve the above problems. Utility Model Content
[0004] In view of the above technical problems, the purpose of the present invention is to provide a stack pipe detection device to solve the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned object, the present invention provides a stack pipe detection device, comprising:
[0006] A bracket, wherein a support member is provided on one side of the bracket;
[0007] A moving block, the moving block being slidably disposed on the supporting member;
[0008] A swing assembly, the swing assembly being rotatably disposed on the moving block, and the swing assembly correspondingly extending to the moving path of the pipe;
[0009] An alarm sensor is provided on the bracket and faces the swing assembly so that the alarm sensor can send out an alarm signal when the swing assembly deviates from its original position.
[0010] By setting up alarm sensors and swing components, it is possible to detect the pipe piling phenomenon that may occur during the pipe expansion and transportation process. When the pipe piling phenomenon is detected, an immediate alarm is issued, and then the on-site staff are reminded to deal with it in time, thereby reducing the amount of waste and effectively avoiding the waste of materials, effectively ensuring the smooth operation of the entire process.
[0011] In some embodiments, the swinging assembly includes a swinging member and a sensing member, the swinging member is provided with a swinging end, the swinging end extends correspondingly to the conveying path of the pipe, the end of the swinging member away from the swinging end is correspondingly connected to the sensing member, the end of the sensing member away from the swinging member is provided with a sensing end, and the sensing end is correspondingly provided at the position where the alarm sensor faces and senses.
[0012] By setting up the swinging part and the sensing part, it was found that when the pipes are piled up, the piled part will touch the swinging end and drive the swinging part to swing, thereby driving the sensing end to move.
[0013] In some embodiments, a rotating block is provided on the swing member;
[0014] The moving block is provided with a rotating shaft, and the rotating shaft passes through the rotating block accordingly, so that the swinging member can swing relative to the rotating shaft, thereby achieving displacement of the sensing end driven by the rotation of the swinging member.
[0015] By arranging the rotating shaft to pass through the rotating hole, the swinging member can rotate around the rotating shaft, thereby driving the sensing member to move.
[0016] In some embodiments, sliding grooves are provided on opposite sides of the support member along the swinging direction of the swinging member;
[0017] A sliding clamp is provided on one end of the moving block close to the supporting member, and the sliding clamp is correspondingly slidably clamped in the sliding groove, so that the moving block can slide along the sliding groove.
[0018] By setting up a matching structure of a sliding clamp and a sliding groove, the moving block can slide along the length direction of the support while maintaining the connection structure with the support, so that the staff can accurately adjust the position of the swing assembly according to the position and size of the pipe in actual operation, thereby effectively improving the practicality and adaptability of the entire device.
[0019] In some embodiments, the number of the moving blocks and the number of the swinging assemblies are both two, the two moving blocks are both slidably disposed on the support member, and the two swinging assemblies are disposed opposite to each other.
[0020] By arranging the two moving blocks relative to each other, the two swing assemblies are respectively arranged on both sides of the pipe conveying path, so that the phenomenon of pipes stacking toward both sides can also trigger the swing assembly to swing, thereby causing the alarm sensor to send an alarm signal, effectively improving the practicality and reliability of the pipe stacking detection device.
[0021] In some embodiments, the stack pipe detection device provided by the present invention further includes a guide adjustment assembly, the guide adjustment assembly including an adjusting member, the two ends of the adjusting member are respectively provided with a passive end and an adjusting end, the passive end and the adjusting end are respectively provided with a positive thread and a negative thread, the passive end passes through and is threadedly connected to one of the moving blocks, the adjusting end passes through and is threadedly connected to the other moving block, the adjusting end is correspondingly spirally provided with an adjusting knob, the adjusting knob is correspondingly pressed against the moving block, so that the two moving blocks can move relative to each other by rotating the adjusting knob.
[0022] By providing a guide adjustment component with positive and negative threads, when the adjustment knob is turned, the two moving blocks can simultaneously perform linear motion in relative or opposite directions, and precise position adjustment can be achieved at the same time, which effectively improves the flexibility of device operation and the adjustment range, thereby further improving the practicality and reliability of the overall device.
[0023] In some embodiments, the guide adjustment assembly further includes a guide member, one end of which is arranged on the movable block corresponding to the fixed end, and the other end of the guide member passes through another movable block so that one movable block can move along the guide member toward or away from the other movable block.
[0024] By providing a guide member, the movable block can slide in a predetermined direction, thereby effectively improving the accuracy of the two swinging members in adjusting according to the size of the pipe, and also improving the smoothness of the sliding movement during the adjustment process.
[0025] In some embodiments, a shielding member is provided on one end of the sensing member close to the alarm sensor.
[0026] By setting up the shielding part, the sensing area of the sensing part is effectively expanded, thereby effectively enhancing the sensing effect of the alarm sensor. In addition, when the two swinging parts are adjusted according to the position and size of the pipe, the sensing part is always within the sensing range of the alarm sensor, effectively improving the adaptability and practicality of the entire device.
[0027] In some embodiments, the swinging member is provided with a sliding inclined surface, and the sliding inclined surface corresponds to the moving direction of the pipe.
[0028] By setting the sliding inclined surface, the stacking part on the pipe can drive the swinging part to swing more smoothly, and at the same time effectively avoid the occurrence of the stacking part and the swinging part being stuck, thereby further improving the reliability of the device.
[0029] According to another aspect of the present invention, the present invention further provides a heat shrink tube delivery system, comprising:
[0030] The pipe stacking detection device described in any one of the above embodiments and the conveying line is provided on a path corresponding to the pipe conveying on the conveying line.
[0031] Compared with the prior art, the stack pipe detection device provided by the present invention has the following beneficial effects:
[0032] 1. The pipe pile detection device provided by the present invention, by providing an alarm sensor and a swinging assembly, can detect the pipe pile phenomenon that may occur during the pipe expansion and transportation process. Upon detection of the pipe pile phenomenon, an alarm is immediately triggered, thereby promptly reminding on-site employees to deal with it, thereby reducing the amount of waste and effectively avoiding the occurrence of material waste, effectively ensuring the smooth operation of the entire process. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The preferred embodiments will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.
[0034] Figure 1 This is a schematic diagram of the overall structure of a stack pipe detection device according to a preferred embodiment of the present utility model;
[0035] Figure 2 It is a structural schematic diagram of the swing assembly of the stack pipe detection device according to the preferred embodiment of the present utility model.
[0036] Description of Figure Numbers:
[0037] Bracket 10 , moving block 20 , sliding clamping member 21 , rotating shaft 22 , sensing member 23 , shielding member 24 , swinging member 25 , supporting member 30 , sliding groove 31 , swinging assembly 40 , alarm sensor 50 , guide member 60 , adjusting member 61 . DETAILED DESCRIPTION
[0038] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without inventive work.
[0039] To simplify the drawings, only the parts relevant to the utility model are schematically shown in each figure; they do not represent the actual structure of the product. Furthermore, to simplify the drawings and facilitate understanding, in some figures, only one of the components with the same structure or function is schematically depicted or labeled. In this document, "one" not only means "only one" but also "more than one."
[0040] It should be further understood that the term "and / or" used in this specification and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.
[0041] It should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0042] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0043] In one embodiment, the reference Figure 1 The utility model provides a pipe stack detection device, including a bracket 10, a moving block 20, a swing assembly 40 and an alarm sensor 50. A support member 30 is provided on one side of the bracket 10, the moving block 20 is slidably provided on the support member 30, the swing assembly 40 is rotatably provided on the moving block 20, and the swing assembly 40 extends to the moving path of the pipe. The alarm sensor 50 is provided on the bracket 10 and faces the swing assembly 40, so that the alarm sensor 50 can send an alarm signal when the swing assembly 40 deviates from its original position.
[0044] Specifically, the pipe pile detection device provided in the present application is usually arranged in a pipe conveying system. The number of brackets 10 can be two. The two brackets 10 are usually arranged on both sides of the conveying line in the conveying system. A support member 30 is arranged between the two brackets 10, so that the support member 30 extends and is suspended above the conveying line. The moving block 20 is slidably arranged on the support member 30 and extends toward the conveying line below. An alarm sensor 50 is also provided on the bracket 10. A sensing position is set in the front of the alarm sensor 50. The swing assembly 40 is arranged at one end of the moving block 20 away from the support member 30. The swing assembly 40 extends downward to the conveying line. The swing assembly 40 is also correspondingly arranged at the sensing position, so that the accumulated part of the pipe on the conveying line can collide with the swing assembly 40 during the conveying process, and drive the swing assembly 40 to swing accordingly, thereby causing the part of the swing assembly 40 corresponding to the alarm sensor 50 to deviate from the sensing position, thereby causing the alarm sensor to send an alarm signal. The alarm signal of the alarm sensor 50 can be an alarm bell or a warning light.
[0045] It should be noted that the alarm sensor 50 may be an infrared sensor, an ultrasonic sensor, or other sensors, depending on the actual situation and is not limited here.
[0046] In one embodiment, the reference Figure 1 and Figure 2 The swing assembly 40 includes a swing member 25 and a sensing member 23. The swing member 25 is provided with a swing end, and the swing end extends to the conveying path of the pipe. The end of the swing member 25 away from the swing end is connected to the sensing member 23. The end of the sensing member 23 away from the swing member 25 is provided with a sensing end, and the sensing end is arranged at the position where the alarm sensor faces and senses.
[0047] Specifically, the swing member 25 and the sensing member 23 are both rod-shaped objects, and the swing member 25 and the sensing member 23 are preferably connected vertically, wherein the swing end extends to the conveying path of the pipe, so that when the pipes are piled up, the piled part will touch the swing end and drive the swing member 25 to swing, thereby driving the sensing end to move.
[0048] In one embodiment, the reference Figure 2 On the basis of the above embodiment, a rotating block is provided on the swing member 25; a rotating shaft 22 is provided on the moving block 20, and the rotating shaft 22 passes through the rotating block, so that the swing member 25 can swing relative to the rotating shaft 22, thereby realizing the displacement of the sensing end driven by the rotation of the swing member 25.
[0049] Specifically, a rotating shaft 22 is provided on one end of the moving block 20 away from the support member 30, and a rotating hole is correspondingly opened on the rotating block of the swing member 25. The rotating shaft 22 is set through the rotating hole, so that the swing member 25 can rotate around the rotating shaft 22 as the axis.
[0050] It should be pointed out that the rotating block can also be set on the end of the sensing member 23 close to the swing member 25, and the corresponding rotating shaft 22 is set on the end of the moving block 20 close to the support member 30, which can also enable the swing assembly 40 to swing relative to the moving block 20.
[0051] In one embodiment, the reference Figure 1 and Figure 2 On the basis of the above embodiment, sliding grooves 31 are provided on opposite sides of the support member 30 along the swinging direction of the swinging member 25; a sliding clamping member 21 is provided on one end of the moving block 20 close to the support member 30, and the sliding clamping member 21 is correspondingly slidably clamped in the sliding groove 31, so that the moving block 20 can slide along the sliding groove 31.
[0052] Specifically, by setting the matching structure of the sliding clamp 21 and the sliding groove 31, the moving block 20 can slide along the length direction of the support member 30 while maintaining the connection structure with the support member 30, so that the staff can accurately adjust the position of the swing assembly 40 according to the position and size of the pipe in actual operation, thereby effectively improving the practicality and adaptability of the entire device.
[0053] In one embodiment, the reference Figure 1 and Figure 2 The number of the moving blocks 20 and the number of the swinging assemblies 40 are both two, the two moving blocks 20 are both slidably set on the support member 30, and the two swinging assemblies 40 are relatively set.
[0054] Specifically, by arranging the two moving blocks 20 relative to each other, the two swing assemblies 40 are respectively arranged on both sides of the pipe conveying path, thereby achieving that the phenomenon of pipe stacking toward both sides can also trigger the swing assembly 40 to swing, thereby causing the alarm sensor 50 to send an alarm signal, effectively improving the practicality and reliability of the pipe stacking detection device.
[0055] In one embodiment, the reference Figure 1 and Figure 2On the basis of the above embodiment, the stack pipe detection device provided by the present invention further includes a guide adjustment assembly, which includes an adjustment member 61. The two ends of the adjustment member 61 are respectively provided with a passive end and an adjustment end. The passive end and the adjustment end are respectively provided with a positive thread and a negative thread. The passive end passes through and is threadedly connected to one moving block 20, and the adjustment end passes through and is threadedly connected to the other moving block 20. The adjustment end is spirally provided with an adjustment knob, which is pressed against the moving block 20, so that the two moving blocks 20 can move relative to each other by turning the adjustment knob.
[0056] Specifically, by providing a guide adjustment component with positive and negative threads, when the adjustment knob is turned, the two moving blocks 20 can simultaneously perform linear motion in relative or opposite directions, and precise position adjustment can be achieved at the same time, which effectively improves the flexibility of device operation and the adjustment range, thereby further improving the practicality and reliability of the overall device.
[0057] In one embodiment, the reference Figure 1 and Figure 2 On the basis of the above embodiment, the guide adjustment assembly also includes a guide member 60, one end of the guide member 60 is set on the moving block 20 corresponding to the fixed end, and the other end of the guide member 60 passes through the other moving block 20, so that one moving block 20 can move toward or away from the other moving block 20 along the guide member 60.
[0058] Specifically, by providing the guide member 60, the moving block 20 can slide in a predetermined direction, thereby effectively improving the accuracy of the two swinging members 25 in adjusting according to the size of the pipe, and also improving the smoothness of the sliding movement during the adjustment process.
[0059] In one embodiment, the reference Figure 1 and Figure 2 A shielding member 24 is provided on one end of the sensing member 23 close to the alarm sensor.
[0060] Specifically, the shielding member 24 can be a long plate-like object, the plate surface of which faces the alarm sensor 50, effectively expanding the sensing area of the sensing member 23, thereby effectively enhancing the sensing effect of the alarm sensor. In addition, when the two swinging members 25 are adjusted according to the position and size of the pipe, the sensing member 23 is always within the sensing range of the alarm sensor 50, effectively improving the adaptability and practicality of the entire device.
[0061] In one embodiment, based on the above embodiment, a sliding slope is provided on the swing member 25, and the sliding slope corresponds to the moving direction of the pipe.
[0062] Specifically, by providing a sliding inclined surface, the stacked pipe portion on the pipe can more smoothly drive the swing member 25 to swing, while effectively avoiding the occurrence of the stacked pipe portion and the swing member 25 being stuck against each other, thereby further improving the reliability of the device.
[0063] The utility model further provides a heat shrink tube conveying system, comprising a conveying line and a tube stacking detection device according to any one of the above embodiments, wherein the tube stacking detection device is arranged on a path corresponding to tube conveying on the conveying line.
[0064] Specifically, the heat shrink tube conveying system equipped with the tube pile detection device described in any of the above embodiments can detect the tube pile phenomenon that may occur in the tube during the tube expansion and conveying process, and immediately alarm after detecting the tube pile phenomenon, thereby promptly reminding on-site employees to deal with it, thereby reducing the amount of waste and effectively avoiding the occurrence of material waste, effectively ensuring the smooth operation of the entire process.
[0065] It should be noted that the above embodiments can be freely combined as needed. The above are only preferred embodiments of the present invention. It should be noted that those skilled in the art can make several improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. A stack pipe detection device, characterized in that: include: A bracket, wherein a support member is provided on one side of the bracket; A moving block, the moving block being slidably disposed on the supporting member; A swing assembly, the swing assembly being rotatably disposed on the moving block, and the swing assembly correspondingly extending to the moving path of the pipe; An alarm sensor is provided on the bracket and faces the swing assembly so that the alarm sensor can send out an alarm signal when the swing assembly deviates from its original position.
2. The stack pipe detection device according to claim 1, characterized in that: Also includes: The swinging assembly includes a swinging member and a sensing member. The swinging member is provided with a swinging end, and the swinging end extends to the conveying path of the pipe. The end of the swinging member away from the swinging end is connected to the sensing member. The end of the sensing member away from the swinging member is provided with a sensing end, and the sensing end is provided at the position where the alarm sensor faces and senses.
3. The stack pipe detection device according to claim 2, characterized in that: The swinging member is provided with a rotating block; The moving block is provided with a rotating shaft, and the rotating shaft passes through the rotating block accordingly, so that the swinging member can swing relative to the rotating shaft, thereby achieving displacement of the sensing end driven by the rotation of the swinging member.
4. The stack pipe detection device according to claim 3, characterized in that: Sliding grooves are provided on opposite sides of the support member along the swinging direction of the swing member; A sliding clamp is provided on one end of the moving block close to the supporting member, and the sliding clamp is correspondingly slidably clamped in the sliding groove, so that the moving block can slide along the sliding groove.
5. The stack pipe detection device according to any one of claims 2 to 4, characterized in that: There are two moving blocks and two swinging assemblies, and the two moving blocks are both slidably arranged on the support member, and the two swinging assemblies are arranged opposite to each other.
6. The stack pipe detection device according to claim 5, characterized in that: Also includes: A guide adjustment assembly, the guide adjustment assembly includes an adjustment member, the two ends of the adjustment member are respectively provided with a passive end and an adjustment end, the passive end and the adjustment end are respectively provided with a positive thread and a negative thread, the passive end passes through and is threadedly connected to one of the moving blocks, the adjustment end passes through and is threadedly connected to the other moving block, the adjustment end is correspondingly spirally provided with an adjustment knob, the adjustment knob is correspondingly pressed against the moving block, so that the two moving blocks can move relative to each other by rotating the adjustment knob.
7. The stack pipe detection device according to claim 6, characterized in that: Also includes: The guide adjustment assembly also includes a guide member, one end of which is arranged on the moving block, and the other end of the guide member passes through the other moving block, so that one moving block can move toward or away from the other moving block along the guide member.
8. The stack pipe detection device according to claim 6 or 7, characterized in that: Also includes: A shielding member is provided on one end of the sensing member close to the alarm sensor.
9. The stack pipe detection device according to claim 8, characterized in that: The swinging member is provided with a sliding inclined surface, and the sliding inclined surface corresponds to the moving direction of the pipe.
10. A heat shrink tube delivery system, characterized in that: include: A conveyor line and a pipe stack detection device according to any one of claims 1 to 9, wherein the pipe stack detection device is arranged on a path on the conveyor line corresponding to the pipe transportation.