Container tipping and unloading mechanism

Abstract

The utility model relates to the technical field of container unloading equipment, in particular to a container tipping unloading mechanism. According to the technical scheme, the container comprises a bottom plate and a container body arranged on the bottom plate, and further comprises a U-shaped material covering plate fixedly installed in the container body, and a sliding scraping plate used for scraping out materials in the container body is arranged in the U-shaped material covering plate; the mounting opening is formed in the top of the container body, and a top seat is fixedly connected to the interior of the mounting opening. According to the container tipping and unloading mechanism, the top seat, the pulling sliding scraping plate, the U-shaped material covering plate, the material scraping mechanism and other structures are matched, so that the container tipping and unloading mechanism can effectively and quickly remove materials attached to the interior of the container body, cargoes attached to the inner wall of the container can be reduced, cross contamination of loaded subsequent cargoes can be avoided, and the quality of the cargoes is ensured. And meanwhile, the time delayed by cleaning the adhered goods is avoided, the operation time is shortened, and the unloading speed is increased.

Description

Technical Field

[0001] The utility model relates to the technical field of container unloading equipment, in particular to a container tipping unloading mechanism. Background Art

[0002] A container tipping mechanism is a mechanical device used to unload containers. It typically tilts or flips the container to shift the center of gravity of the material, facilitating its flow and discharge. However, some containers carry sticky cargo. Due to the poor flowability of sticky materials, the tilting angle is insufficient to overcome the material's adhesion and allow it to flow smoothly out of the container. Consequently, the sticky material adheres to the container walls, preventing complete unloading. This results in inefficient manual re-unloading. Utility Model Content

[0003] The purpose of the utility model is to address the problem that some containers carrying sticky goods have poor fluidity and the tilting angle is insufficient to overcome the adhesion of the material and allow it to flow out of the container smoothly when using a tilting unloading mechanism. As a result, the sticky material will adhere to the container wall, making it impossible to completely unload, resulting in low unloading efficiency caused by subsequent manual secondary unloading. A container tilting unloading mechanism is proposed.

[0004] The technical solution of the present utility model is: a container tipping and unloading mechanism, comprising a bottom plate and a container body arranged on the bottom plate, and also comprising: a U-shaped covering material plate fixedly installed in the container body, a sliding scraper for scraping materials out of the container body provided inside the U-shaped covering material plate; a mounting opening opened at the top of the container body, a top seat fixedly connected to the inside of the mounting opening, and a scraping mechanism for pulling the sliding scraper to slide back and forth in the U-shaped covering material plate provided inside the top seat.

[0005] Optionally, the scraping mechanism includes a motor cover fixedly connected to the upper surface of the top seat, the interior of the motor cover is fixedly connected to the motor, the interior of the top seat is rotatably connected to a first gear fixedly connected to the output shaft of the motor, the interior of the top seat is symmetrically provided with a second gear and a third gear meshing with the first gear in sequence on both sides of the first gear, the bottom of the second gear and the third gear are rotatably connected to the top seat, the top of the second gear and the third gear are fixedly connected to a storage shaft, and the top of the storage shaft is fixedly connected to the inner wall of the top seat.

[0006] Optionally, the scraping mechanism also includes a first pull rope and a second pull rope, one end of the first pull rope is fixedly connected to the storage shaft on the second gear, and the other end of the first pull rope is fixedly connected to one side of the sliding scraper, one end of the second pull rope is fixedly connected to the storage shaft on the third gear, and the other end of the second pull rope is fixedly connected to the other side of the sliding scraper.

[0007] Optionally, the U-shaped cover material plate is provided with a pair of first rotating grooves for the corresponding first pull ropes to be inserted into, and the interiors of the first rotating grooves are rotatably connected to first rotating rods that support the sliding of the first pull ropes.

[0008] Optionally, the upper surfaces of both ends of the U-shaped cover material plate are fixedly connected to support rollers that support the sliding of the second pull rope. Both ends of the U-shaped cover material plate are also provided with second rotating grooves for the second pull rope to be inserted into. The interior of the second rotating groove is rotatably connected to a second rotating rod that supports the sliding of the second pull rope.

[0009] Optionally, a pair of limiting sliding rods are fixedly connected to the inner wall of the U-shaped cover material plate, and a pair of limiting sliding grooves for the limiting sliding rods to be inserted into are provided on the sliding scraper.

[0010] Optionally, the upper surface of the bottom plate is provided with a plurality of cylinders arranged in a linear manner and configured to push the container body to tilt and flip.

[0011] Optionally, the open end of the container body is rotatably connected to a rotating door for blocking the outflow of goods in the container body.

[0012] In summary, this application includes at least one of the following beneficial technical effects:

[0013] This utility model utilizes the coordination of the top seat, the sliding scraper, the U-shaped cover plate, and the scraping mechanism to enable the container tipping unloading mechanism to effectively and quickly remove materials adhering to the container body. This not only reduces the amount of cargo adhering to the container's inner wall, but also prevents cross-contamination of subsequent cargo, ensuring cargo quality. It also avoids the time wasted cleaning up adhering cargo, thereby shortening operation time and increasing unloading speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A structural schematic diagram of a container tipping and unloading mechanism of the present invention is given;

[0015] Figure 2 for Figure 1 Schematic diagram of the partially split structure;

[0016] Figure 3 for Figure 2 A magnified schematic diagram of point A in the middle;

[0017] Figure 4 for Figure 2 Schematic diagram of part of the structure;

[0018] Figure 5 for Figure 4 A magnified schematic diagram of point B in the middle;

[0019] Figure 6 for Figure 4 The enlarged schematic diagram of point C in the middle;

[0020] Figure 7 for Figure 4 Schematic diagram of part of the structure.

[0021] Figure markings: 1. Bottom plate; 11. Cylinder; 2. Container body; 21. Rotating door; 22. Mounting port; 3. U-shaped cover plate; 31. First rotating groove; 32. First rotating rod; 33. Second rotating groove; 34. Second rotating rod; 35. Support roller; 36. Limiting slide bar; 4. Top seat; 41. First gear; 42. Second gear; 43. Third gear; 44. First pull rope; 45. Second pull rope; 5. Motor cover; 51. Motor; 6. Sliding scraper; 61. Limiting slide groove. DETAILED DESCRIPTION

[0022] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention.

[0024] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.

[0025] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] It should be noted that the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or includes elements inherent to such process, method, article, or apparatus. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0027] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0028] Example

[0029] like Figures 1 to 7 As shown, the present invention proposes a container tipping and unloading mechanism, comprising a base plate 1 and a container body 2 disposed on the base plate 1. The upper surface of the base plate 1 is provided with a plurality of linearly arranged cylinders 11 that push the container body 2 to tilt and flip. The open end of the container body 2 is rotatably connected to a rotating door 21 that blocks the outflow of goods from the container body 2. The present invention also includes: a U-shaped cover plate 3 fixedly mounted in the container body 2. The function of the U-shaped cover plate 3 is to store the material in a designated space so that it can be completely scraped out by a sliding scraper 6. A pair of limiting slide bars 36 are fixedly connected to the inner wall of the U-shaped cover plate 3. The function of the limiting slide bars 36 is to enable the sliding scraper 6 to slide along a designated trajectory to avoid deviation. The sliding scraper 6 is provided with a pair of limiting grooves 61 for the limiting slide bar 36 to engage. The U-shaped cover plate 3 is internally provided with the sliding scraper 6 for scraping material from the container body 2. A mounting opening 22 is provided at the top of the container body 2, and the interior of the mounting opening 22 is fixedly connected to the top seat 4. The interior of the top seat 4 is provided with a scraping mechanism that pulls the sliding scraper 6 to slide back and forth within the U-shaped cover plate 3. The design of the scraping mechanism also reduces reliance on manual labor, lowering labor costs and labor intensity. It also avoids material loss due to residue and improves resource utilization. Furthermore, it helps maintain the cleanliness of the container, prevents fermentation or deterioration of materials, and meets hygiene standards.

[0030] Furthermore, the scraping mechanism includes a motor cover 5 fixedly connected to the upper surface of the top seat 4, the interior of the motor cover 5 is fixedly connected to the motor 51, the interior of the top seat 4 is rotatably connected to the first gear 41 fixedly connected to the output shaft of the motor 51, the interior of the top seat 4 is symmetrically provided with a second gear 42 and a third gear 43 which are meshed with the first gear 41 in sequence on both sides of the first gear 41, the bottom of the second gear 42 and the third gear 43 are rotatably connected to the top seat 4, the top of the second gear 42 and the third gear 43 are fixedly connected to the storage shaft, and the top of the storage shaft is fixedly connected to the inner wall of the top seat 4.

[0031] The scraping mechanism further includes a first pull rope 44 and a second pull rope 45, both of which are made of steel wire rope. One end of the first pull rope 44 is fixedly connected to the storage shaft on the second gear 42, and the other end of the first pull rope 44 is fixedly connected to one side of the sliding scraper 6. One end of the second pull rope 45 is fixedly connected to the storage shaft on the third gear 43, and the other end of the second pull rope 45 is fixedly connected to the other side of the sliding scraper 6.

[0032] Secondly, the U-shaped cover plate 3 is provided with a pair of first rotation slots 31 for the corresponding first pull cords 44 to engage. The first rotation slots 31 are used to ensure that the first pull cords 44 slide along a designated trajectory and avoid deviation. A first rotation rod 32 is rotatably connected within each of the first rotation slots 31 to support the sliding movement of the first pull cords 44.

[0033] Furthermore, support rollers 35 are fixedly connected to the upper surfaces of both ends of the U-shaped cover material plate 3, supporting the sliding movement of the second drawstring 45. The support rollers 35 have grooves for retaining the second drawstring 45. Second rotation slots 33 are also defined at both ends of the U-shaped cover material plate 3, into which the second drawstring 45 is retained. The support rollers 35 and second rotation slots 33 ensure that the second drawstring 45 follows a predetermined trajectory and avoids deviation. Second rotation rods 34 are rotatably connected within the second rotation slots 33, supporting the sliding movement of the second drawstring 45.

[0034] In this embodiment, when the container tipping and unloading mechanism is needed, Figure 1As shown, first open the rotating door 21 on the container body 2, then simultaneously start the multiple cylinders 11 on the upper surface of the bottom plate 1. The piston rods of the cylinders 11 push the container body 2 to flip, and the cargo in the container body 2 will flow out in the direction of the rotating door 21 due to the action of gravity. When the cargo in the container body 2 is unable to flow out due to adhesion to the inner wall of the container body 2, it is only necessary to start the motor 51 in the motor cover 5. The output shaft of the motor 51 drives the first gear 41 in the top seat 4 to rotate. Since the first gear 41, the second gear 42 and the third gear 43 are meshed and connected in sequence, the first gear 41 drives the second gear 42 and the third gear 43 to rotate, and the second gear 42 and the third gear 43 rotate in opposite directions. Then, when the second gear 42 rotates, it drives the storage shaft on it to rotate, and then the first pull rope 44 is released from the storage shaft. At this time, the third gear 43 rotates, drives the storage shaft on it to rotate, and then the second pull rope 45 is rotated and wound around the storage shaft. The storage shaft on the second gear 42 releases the first pull rope 44, and the storage shaft on the third gear 43 winds the second pull rope 45, causing the sliding scraper 6 inside the U-shaped cover plate 3 to slide along the limiting slide 61 along the limiting slide rod 36. This allows the material inside the container 2 to be completely scraped out. The material is then pushed out of the container 2 by the vertical sliding scraper 6, and then, suspended in the air, it easily falls out due to gravity. The sliding scraper 6 inside the container 2 can then be returned to its remote position by starting the motor cover 5 in reverse, making it easy to operate.

[0035] The preferred embodiments of the present invention described above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A container tipping and unloading mechanism, comprising a bottom plate (1) and a container body (2) arranged on the bottom plate (1), characterized in that: Also includes: A U-shaped cover material plate (3) is fixedly installed in the container body (2), and a sliding scraper (6) is provided inside the U-shaped cover material plate (3) for scraping out the material in the container body (2); An installation opening (22) is provided on the top of the container body (2), a top seat (4) is fixedly connected to the inside of the installation opening (22), and a scraping mechanism is provided inside the top seat (4) for pulling a sliding scraper (6) to slide back and forth in a U-shaped cover plate (3).

2. A container tipping and unloading mechanism according to claim 1, characterized in that: The scraping mechanism comprises a motor cover (5) fixedly connected to the upper surface of the top seat (4), the motor cover (5) is fixedly connected to the inside of the motor cover (5), the top seat (4) is rotatably connected to a first gear (41) fixedly connected to the output shaft of the motor (51), the top seat (4) is symmetrically provided with a second gear (42) and a third gear (43) meshed with the first gear (41) in sequence on both sides of the first gear (41), the bottom of the second gear (42) and the third gear (43) are rotatably connected to the top seat (4), the top of the second gear (42) and the third gear (43) are fixedly connected to the top seat (4), and the top of the second gear (42) and the third gear (43) are fixedly connected to a storage shaft, and the top of the storage shaft is fixedly connected to the inner wall of the top seat (4).

3. The container tipping and unloading mechanism according to claim 1, characterized in that: The scraping mechanism also includes a first pull rope (44) and a second pull rope (45), one end of the first pull rope (44) is fixedly connected to the storage shaft on the second gear (42), and the other end of the first pull rope (44) is fixedly connected to one side of the sliding scraper (6), one end of the second pull rope (45) is fixedly connected to the storage shaft on the third gear (43), and the other end of the second pull rope (45) is fixedly connected to the other side of the sliding scraper (6).

4. A container tipping and unloading mechanism according to claim 3, characterized in that: The U-shaped cover material plate (3) is provided with a pair of first rotating grooves (31) for corresponding first pull ropes (44) to be inserted into, and the interiors of the first rotating grooves (31) are both rotatably connected to first rotating rods (32) that support the sliding of the first pull ropes (44).

5. The container tipping and unloading mechanism according to claim 3, characterized in that: The upper surfaces of both ends of the U-shaped cover material plate (3) are fixedly connected with support rollers (35) for supporting the sliding of the second pull rope (45), and the two ends of the U-shaped cover material plate (3) are also provided with second rotating grooves (33) for the second pull rope (45) to be inserted, and the interior of the second rotating groove (33) is rotatably connected with a second rotating rod (34) for supporting the sliding of the second pull rope (45).

6. The container tipping and unloading mechanism according to claim 1, characterized in that: A pair of limiting slide bars (36) are fixedly connected to the inner wall of the U-shaped cover material plate (3), and a pair of limiting slide grooves (61) for the limiting slide bars (36) to be clamped are provided on the sliding scraper (6).

7. The container tipping and unloading mechanism according to claim 1, characterized in that: The upper surface of the bottom plate (1) is provided with a plurality of cylinders (11) arranged in a linear manner and configured to push the container body (2) to tilt and flip.

8. The container tipping and unloading mechanism according to claim 1, characterized in that: The open end of the container body (2) is rotatably connected to a rotating door (21) for preventing the cargo in the container body (2) from flowing out.

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