Annular fitting galvanization device
By designing a ring-shaped hardware galvanizing device, using a detachable suspension rod and a reciprocating swing mechanism, combined with a wind-driven slag removal system, the problems of manual suspension difficulties and uneven galvanizing during the galvanizing process of ring-shaped hardware are solved, achieving efficient and uniform galvanizing effects and convenient zinc slag cleaning.
Patent Information
- Application Number
- CN202422481677.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-14
AI Technical Summary
In the prior art, during the galvanizing process of the ring fittings, workers need to manually hang them individually, which results in a large workload and low efficiency, as well as uneven galvanizing and difficulty in cleaning the zinc slag.
A galvanizing device for ring-shaped hardware is designed. It adopts a detachable suspension rod and a reciprocating swing mechanism, combined with a pneumatic slag removal system, to achieve automatic suspension and uniform galvanizing, reduce manual operation, improve efficiency and improve galvanizing effect.
It realizes the automatic suspension and uniform galvanizing of the ring hardware, reduces the manual operation, improves the work efficiency, achieves better galvanizing effect and makes the cleaning of zinc slag more convenient.
Smart Images
Figure CN223386199U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of galvanizing devices, in particular to a galvanizing device for annular hardware. Background Art
[0002] Armour clamps are commonly used iron or aluminum metal accessories for power transmission lines. Ring-shaped armour clamps are one type of armour clamp. To extend the life of the armour clamps, they are often galvanised to increase corrosion resistance.
[0003] At present, during the galvanizing process of annular hardware, workers generally manually hang the annular hardware one by one on the hooks for suspending the hardware, and then move them to the galvanizing pool for galvanizing. Since the hardware is relatively small in size and relatively large in number, this method of hanging and fixing the hardware not only increases the workload of the workers, but also has relatively low efficiency.
[0004] Therefore, it is necessary to provide a new annular hardware galvanizing device to solve the above-mentioned technical problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a ring-shaped metal fitting galvanizing device.
[0006] The utility model provides a ring-shaped metal fitting galvanizing device comprising: a galvanizing pool, a rotatably connected support frame is provided on the top of the galvanizing pool, and a suspension component for hanging the ring-shaped metal fitting is movably provided inside the support frame;
[0007] The suspension assembly includes a suspension bracket, which is hung in a support frame. A plurality of evenly distributed main hanging ears are provided at the bottom of the suspension bracket, a hanging ring is hung on the main hanging ear, a fixedly connected suspension rod is provided on the hanging ring, and a plurality of evenly distributed auxiliary hanging ears are provided on both sides of the outer wall of the suspension rod.
[0008] Preferably, the bottom of the support frame is abutted against and rotatably connected to the top of the galvanizing pool, and the outer wall of the support frame is provided with a plurality of limit blocks that are abutted against and slidably connected, and the limit blocks are fixedly connected to the top of the galvanizing pool by bolts.
[0009] Preferably, a support frame is provided on the top of the galvanizing pool, a rotatably connected reciprocating screw is provided inside the support frame, a threaded sliding block is sleeved on the reciprocating screw, a motor for driving the reciprocating screw is provided at the end of the support frame, and the inner wall of the sliding block is abutted against and slidably connected to the outer wall of the support rod in the support frame.
[0010] Preferably, a symmetrically distributed blocking piece is provided on one side of the outer wall of the sliding block close to the support frame, a linkage block is provided between the two blocking pieces to abut against and slide against the blocking piece, and the bottom of the linkage block is fixedly connected to the outer wall of the support frame.
[0011] Preferably, a fixedly connected support plate is provided on one side of the top of the galvanizing pool, an air inlet pipe is inserted into the interior of the support plate, and an air guide plate is provided on one side of the interior of the support plate close to the center of the galvanizing pool.
[0012] Preferably, the air inlet pipe is a three-way pipe, one air outlet end of the air inlet pipe is connected to the air guide plate, the other air outlet end of the air inlet pipe is provided with a connected exhaust head a, and several connected exhaust heads b are provided inside the air guide plate, the exhaust heads a are distributed vertically, and the exhaust heads b are distributed obliquely.
[0013] Preferably, a fixedly connected top frame is provided inside the support frame, and a placement groove is opened inside the top frame. The inner wall of the placement groove is abutted against the outer wall of the suspension frame and is fixed by adsorption of a magnetic block. The inner wall of the placement groove and the outer wall of the suspension frame are both polygonal structures, and a top ring is provided on the top of the suspension frame.
[0014] Compared with the related art, the annular metal fitting galvanizing device provided by the present invention has the following beneficial effects:
[0015] 1. The utility model provides a detachable hanging rod in the hanging assembly, which can be inserted into the ring hardware to be galvanized. Then, when the hanging rod is taken out, the multiple auxiliary hanging ears on the hanging rod will actively hang the ring hardware. Compared with the method of manually hanging the ring hardware one by one, the utility model is more convenient and quick, which not only reduces the workload of the staff, but also improves the staff's later work efficiency.
[0016] 2. In the process of galvanizing the annular fitting, the utility model controls the rotation of the support frame so that the internally suspended annular fitting can swing back and forth with the movement of the support frame, thereby making the contact portion between the annular fitting and the auxiliary hanging ear more uniformly galvanized, thereby making the contact between the annular fitting and the zinc liquid more comprehensive and thus improving the galvanizing effect.
[0017] 3. During the galvanizing process, the utility model links the air inlet pipe with the external fan through the outside, and then the wind force generated by the fan when it is working can be blown toward the inside of the galvanizing pool through the exhaust head a and the exhaust head, so that the zinc slag on the surface of the galvanizing pool can be blown to one side, which not only makes it more convenient for the staff to clean it, but also reduces the influence of zinc slag adhering to the surface of the annular hardware when the annular hardware is lifted on the galvanizing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1A schematic structural diagram of a preferred embodiment of a ring-shaped metal fitting galvanizing device provided by the utility model;
[0019] Figure 2 for Figure 1 A schematic structural diagram of the suspension assembly shown;
[0020] Figure 3 for Figure 1 A schematic structural diagram of the support frame and its components shown;
[0021] Figure 4 for Figure 1 The structure of the support plate and its components is shown.
[0022] Numbers in the figure: 1. Galvanizing tank; 2. Support frame; 21. Limit block; 22. Top frame; 23. Placement slot; 3. Suspension assembly; 31. Suspension bracket; 311. Top ring; 312. Main hanging ear; 32. Suspension rod; 321. Hanging ring; 322. Auxiliary hanging ear; 4. Support plate; 41. Air inlet pipe; 42. Exhaust head a; 43. Air guide plate; 44. Exhaust head b; 5. Support bracket; 51. Reciprocating screw; 52. Sliding block; 53. Baffle; 54. Linkage block. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0024] The specific implementation of the present invention is described in detail below with reference to specific embodiments.
[0025] See also Figures 1 to 4 The embodiment of the present invention provides a ring-shaped hardware galvanizing device, which includes: a galvanizing pool 1, a rotatably connected support frame 2 is provided on the top of the galvanizing pool 1, and a suspension component 3 for hanging the ring-shaped hardware is movably provided inside the support frame 2.
[0026] In the embodiments of the present invention, please refer to Figures 1 to 4 The suspension assembly 3 includes a suspension bracket 31, which is hung in the support frame 2. A number of evenly distributed main hanging ears 312 are provided at the bottom of the suspension bracket 31. A hanging ring 321 is hung on the main hanging ear 312. A fixedly connected suspension rod 32 is provided on the hanging ring 321, and a number of evenly distributed auxiliary hanging ears 322 are provided on both sides of the outer wall of the suspension rod 32.
[0027] It should be noted that before galvanizing the ring hardware during use, the hanging rod 32 can be removed from the hanging frame 31 and inserted into the ring hardware to be galvanized. Then, when the hanging rod 32 is taken out, the multiple auxiliary hanging ears 322 on the hanging rod 32 will actively hang the ring hardware. This method of hanging the ring hardware is more convenient and quicker than the method of manually hanging the ring hardware one by one by the staff. It can not only reduce the workload of the staff, but also improve the staff's later work efficiency.
[0028] In the embodiments of the present invention, please refer to Figures 1 to 4 The bottom of the support frame 2 is abutted and rotatably connected to the top of the galvanizing pool 1, and the outer wall of the support frame 2 is provided with a number of limit blocks 21 that are abutted and slidably connected, and the limit blocks 21 are fixedly connected to the top of the galvanizing pool 1 by bolts, and a support frame 5 is provided on the top of the galvanizing pool 1. The support frame 5 is internally provided with a reciprocating screw rod 51 that is rotatably connected, and a sliding block 52 that is threadedly connected is provided on the reciprocating screw rod 51. The end of the support frame 5 is provided with a motor for driving the reciprocating screw rod 51, and the inner wall of the sliding block 52 is abutted and slidably connected to the outer wall of the support rod in the support frame 5. The outer wall of the sliding block 52 is close to the support frame 2 and is provided with symmetrically distributed baffles 53. A linkage block 54 that is abutted and slidably connected thereto is provided between the two baffles 53, and the bottom of the linkage block 54 is fixedly connected to the outer wall of the support frame 2.
[0029] It should be noted that: through the resistance between the inner walls of the two baffles 53 and the linkage block 54, when the reciprocating screw 51 rotates during use, the extrusion force when the baffle 53 on the sliding block 52 and the outer wall of the linkage block 54 resist each other can drive the support frame 2 to reciprocate on the top of the galvanizing pool 1, thereby driving the internally suspended annular hardware to swing back and forth, so that the contact part between the annular hardware and the auxiliary ear 322 can also be galvanized more evenly, so that the contact between the annular hardware and the zinc liquid can be more complete, thereby improving the galvanizing effect.
[0030] In the embodiments of the present invention, please refer to Figures 1 to 4 A fixedly connected support plate 4 is provided on one side of the top of the galvanizing pool 1, an air inlet pipe 41 is inserted into the inside of the support plate 4, and an air guide plate 43 is set on the side of the support plate 4 close to the center of the galvanizing pool 1. The air inlet pipe 41 is a three-way pipe, and one air outlet end of the air inlet pipe 41 is connected to the air guide plate 43, and the other air outlet end of the air inlet pipe 41 is provided with a connected exhaust head a42, and a plurality of connected exhaust heads b44 are provided inside the air guide plate 43. The exhaust heads a42 are vertically distributed, and the exhaust heads b44 are inclined.
[0031] It should be noted that: through the setting of the vertical exhaust head a42 and the inclined exhaust head b44, when the external fan can blow air into the exhaust head a42 and the exhaust head b44 through the air inlet pipe 41, the gas blown out from the exhaust head a42 and the exhaust head b44 can make the residue on the surface of the zinc liquid gather toward the side away from the air inlet pipe 41, thereby making it more convenient for the staff to clean up, and at the same time, it can also reduce the influence of zinc slag adhering to the surface of the ring hardware on the galvanizing effect when the ring hardware is lifted.
[0032] In the embodiments of the present invention, please refer to Figures 1 to 4 A fixedly connected top frame 22 is provided inside the support frame 2, and a placement groove 23 is opened inside the top frame 22. The inner wall of the placement groove 23 is abutted against the outer wall of the suspension bracket 31 and is fixed by magnetic blocks. The inner wall of the placement groove 23 and the outer wall of the suspension bracket 31 are both polygonal structures, and a top ring 311 is provided on the top of the suspension bracket 31.
[0033] It should be noted that: by using magnetic blocks to connect the placement slot 23 and the suspension frame 31, and setting them as a polygonal structure, the connection between the two can be made more stable after the two are installed, so that the suspension assembly 3 can stably swing back and forth with the support frame 2 inside the galvanizing tank 1, so that the annular hardware suspended inside can swing synchronously;
[0034] By providing the top ring 311 , the entire suspension assembly 3 can be suspended by hanging the external suspension device on the top ring 311 , thereby making it more convenient to transfer the suspension assembly 3 later.
[0035] The working principle of the annular metal fitting galvanizing device provided by the utility model is as follows:
[0036] The hook 32 is then pulled out of the hook 31 and out of the way, and the hook 32 is then pulled out of the hook 31 and out of the way, and the hook 32 is then pulled out of the hook 31 and out of the way, and the hook 32 is then pulled out of the hook 31 and out of the way, and the hook 32 is then pulled out of the hook 31 and out of the way, and the hook 32 is then pulled out of the hook 31 and out of the way, and the hook 32 is then pulled out of the hook 31 and out of the way, and the hook 32 is then pulled out of the hook 31 and out of the way, and the hook 32 is then pulled out of the hook 31 and out of the way, and the hook 32 is then pulled out of the hook
[0037] Then, the hanger 31 can be moved into the support frame 2 and placed downwardly into the galvanizing tank 1 through the placement groove 23 inside the top frame 22 until the outer wall of the hanger 31 abuts against the inner wall of the placement groove 23. The magnetic block embedded in the bottom of the hanger 31 can be stably adsorbed with the inner wall of the placement groove 23, thereby achieving stable placement of the hanger 31.
[0038] During the process of placing the annular fitting in the galvanizing bath 1 for galvanizing, the reciprocating screw 51 can also be controlled to rotate, and the rotating reciprocating screw 51 can drive the sliding block 52 of the outer wall to reciprocate on the support frame 5. During the movement of the sliding block 52, the extrusion force when the baffles 53 on both sides of the outer wall and the outer wall of the linkage block 54 abut against each other can drive the support frame 2 to reciprocate on the top of the galvanizing bath 1, thereby driving the annular fitting suspended inside to swing back and forth, so that the contact part between the annular fitting and the auxiliary hanging ear 322 can also be galvanized more evenly, so that the contact between the annular fitting and the zinc liquid can be more comprehensive, thereby improving the galvanizing effect;
[0039] And in this process, the air inlet pipe 41 connected to the external fan can introduce the wind force of the external fan when it is working into the exhaust head a42 and the exhaust head b44. At this time, the vertically distributed exhaust head a42 can blow the air vertically downward on the zinc liquid, so that the residue on the surface of the zinc liquid in the corresponding area below can diffuse outward, and with the blowing of the inclined exhaust head b44, the diffused residue can be gathered to the side away from the air inlet pipe 41, which not only makes it more convenient for the staff to clean up, but also reduces the influence of zinc slag adhering to the surface of the ring hardware on the galvanizing effect when the ring hardware is lifted. When the galvanizing reaches the required time, the external fan and the reciprocating screw 51 can be stopped, and the suspension bracket 31 can be lifted upward from the placement slot 23 to take out the galvanized ring hardware.
[0040] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
[0041] The above are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A ring-shaped metal fitting galvanizing device, characterized in that: include: A galvanizing pool (1), wherein a rotatably connected support frame (2) is provided on the top of the galvanizing pool (1), and a suspension component (3) for hanging a ring-shaped metal fitting is movably provided inside the support frame (2); The suspension assembly (3) comprises a suspension frame (31), the suspension frame (31) is hung in a support frame (2), a plurality of evenly distributed main hanging ears (312) are provided at the bottom of the suspension frame (31), a hanging ring (321) is hung on the main hanging ear (312), a fixedly connected suspension rod (32) is provided on the hanging ring (321), and a plurality of evenly distributed auxiliary hanging ears (322) are provided on both sides of the outer wall of the suspension rod (32).
2. The annular fitting galvanizing device according to claim 1, characterized in that: The bottom of the support frame (2) is abutted against and rotatably connected to the top of the galvanizing pool (1); the outer wall of the support frame (2) is provided with a plurality of limit blocks (21) abutted against and slidably connected, and the limit blocks (21) are fixedly connected to the top of the galvanizing pool (1) by bolts.
3. The annular fitting galvanizing device according to claim 2, characterized in that: A support frame (5) is provided on the top of the galvanizing pool (1), a rotatably connected reciprocating screw rod (51) is provided inside the support frame (5), a threaded sliding block (52) is sleeved on the reciprocating screw rod (51), a motor for driving the reciprocating screw rod (51) is provided at the end of the support frame (5), and the inner wall of the sliding block (52) is abutted against and slidably connected to the outer wall of the support rod in the support frame (5).
4. The annular fitting galvanizing device according to claim 3, characterized in that: A symmetrically distributed blocking piece (53) is provided on the side of the outer wall of the sliding block (52) close to the support frame (2), and a linkage block (54) is provided between the two blocking pieces (53) to abut against and slide against the blocking pieces, and the bottom of the linkage block (54) is fixedly connected to the outer wall of the support frame (2).
5. The annular fitting galvanizing device according to claim 1, characterized in that: A fixedly connected support plate (4) is provided on one side of the top of the galvanizing pool (1), an air inlet pipe (41) is inserted into the interior of the support plate (4), and an air guide plate (43) is provided on one side of the interior of the support plate (4) close to the center of the galvanizing pool (1).
6. The annular fitting galvanizing device according to claim 5, characterized in that: The air inlet pipe (41) is a three-way pipe, one air outlet end of the air inlet pipe (41) is connected to the air guide plate (43), the other air outlet end of the air inlet pipe (41) is provided with a connected exhaust head a (42), and a plurality of connected exhaust heads b (44) are provided inside the air guide plate (43), the exhaust heads a (42) are vertically distributed, and the exhaust heads b (44) are obliquely distributed.
7. The annular fitting galvanizing device according to claim 1, characterized in that: A fixedly connected top frame (22) is provided inside the support frame (2), a placement groove (23) is provided inside the top frame (22), the inner wall of the placement groove (23) abuts against the outer wall of the suspension frame (31) and is fixed by adsorption of a magnetic block, the inner wall of the placement groove (23) and the outer wall of the suspension frame (31) are both polygonal structures, and a top ring (311) is provided on the top of the suspension frame (31).