Flat pressing device for textile processing
By installing a dust suction component and an adjustment structure on the outside of the pressing roller of the textile flattening device, the problem of insufficient cleaning ability of the pressing roller surface is solved, and the cleaning, flattening and quality assurance of the textiles are achieved.
Patent Information
- Application Number
- CN202422579117.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-24
AI Technical Summary
Existing textile flat-pressing devices have insufficient cleaning capabilities on the surface of the pressing roller, resulting in textile debris adhering to the surface and potentially causing surface contamination and indentation.
A dust collection assembly is installed on the outside of the pressure roller, including a dust collection hood, an arc-shaped groove, a dust collection notch, a dust collection cavity and a metal frame. It is connected to the high-pressure dust collection box through a dust collection pipe to absorb and collect textile debris. It is also equipped with a filter and a debris deflector to prevent clogging. Combined with the adjustable adjustment base block and guide plate design, it can adapt to textiles of different thicknesses.
It effectively absorbs and collects textile debris on the surface of the roller to prevent contamination and crushing, ensure the flatness of the textiles, avoid clogging of the dust collection system, and adapt to textiles of different thicknesses.
Smart Images
Figure CN223386389U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile flat pressing, in particular to a flat pressing device for textile processing. Background Art
[0002] A textile processing press is a device used in the textile industry to finish and process textiles. Its primary function is to flatten textiles to eliminate wrinkles, unevenness, or other surface defects that may have occurred during previous processing steps. This flattening process improves the feel and appearance of the textile, providing a smoother and more uniform base for subsequent processing steps such as cutting, sewing, or printing.
[0003] Currently, most existing textile flattening devices use two or more sets of rollers to squeeze textiles against each other to smooth out wrinkled textiles. However, existing flattening devices are deficient in their ability to clean the surfaces of the rollers. As a result, after prolonged operation, a large amount of textile debris, such as thread ends and fabric scraps, tends to adhere to the surfaces of the two or more sets of rollers. These textile debris adhering to the roller surfaces may contaminate the outer surface of the textile during subsequent flattening. In addition, the uneven surface of the rollers may cause indentations or damage to the textile surface during the flattening process, thereby affecting the processing quality of the textile.
[0004] Based on this, we propose a flat pressing device for textile processing to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the present invention to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.
[0006] Therefore, the purpose of the present invention is to provide a flat pressing device for textile processing, which can solve the problems of the existing textile flat pressing device due to the lack of cleaning ability of the pressing roller surface, which may cause textile surface contamination after textile debris adheres, and uneven pressing rollers causing indentations or injuries.
[0007] In order to solve the above technical problems, the utility model provides a flattening device for textile processing, which adopts the following technical solution: it includes a support plate frame, a first leveling roller is provided in the middle of one side of the support plate frame, a second leveling roller is installed on the support plate frame near the bottom of the first leveling roller, and the outer sides of the first leveling roller and the second leveling roller are respectively connected to a dust suction assembly, the dust suction assembly includes a dust suction cover, an arc-shaped groove is provided on the inner side of the dust suction cover, the arc-shaped groove matches the structure of the first leveling roller and the second leveling roller, and a dust suction notch is further provided in the middle of the arc-shaped groove;
[0008] A dust suction cavity is provided inside the dust suction groove, and a metal frame is provided inside the dust suction cavity. The metal frame and the dust suction groove are fixedly connected, and filter screens are provided on the outer sides of the four sides of the metal frame. A debris inlet is provided on the side of the metal frame close to the dust suction groove, and a debris guide plate is also installed between the two ends of the metal frame.
[0009] Optionally, a dust collection pipe is connected between the two groups of dust collection hoods, and a fixing plate is installed on one end of the two groups of dust collection hoods close to the dust collection pipe.
[0010] Optionally, conveying rollers are installed on both sides of the support plate frame near the first leveling roller, and textile fabrics are transmission-connected between the two groups of conveying rollers. A guide roller is installed at the bottom of one group of conveying rollers, and high-pressure dust collection boxes are respectively provided on both sides of the top of the support plate frame. The two groups of high-pressure dust collection boxes are connected to the two groups of dust collection hoods through dust collection pipes.
[0011] Optionally, an adjustment slot is provided in the middle of one side of the support plate frame, and two groups of guide slots are respectively provided on both sides of the inner wall of the adjustment slot.
[0012] Optionally, one end of the first leveling roller is movably connected to an adjustment base block, the top of the adjustment base block is connected to several groups of compression springs, and two groups of guide plates are respectively provided on both sides of the adjustment base block.
[0013] Optionally, the adjustment base block matches the adjustment notch structure, and the guide plate and the guide slot are in sliding fit.
[0014] In summary, the present invention has at least one of the following beneficial effects:
[0015] 1. This solution is achieved by installing dust collection components on the outside of the first leveling roller and the second leveling roller respectively. The dust collection component consists of a dust collection hood, an arc-shaped groove, a dust collection notch, a dust collection cavity and a metal frame, and is connected to the high-pressure dust collection box through a dust collection pipe. When the textile fabric is transmitted between the two sets of conveyor rollers, the first leveling roller and the second leveling roller can squeeze and level it, and slowly rotate with the movement of the textile fabric. After the high-pressure dust collection box is started, suction is generated inside the dust collection component, which can effectively absorb textile debris such as thread ends and cloth fragments adhered to the surface of the leveling roller, thereby avoiding pollution or crushing of subsequent textile fabrics.
[0016] 2. This solution can filter and collect the inhaled textile debris through the filter screen, debris inlet and guide plate installed on the metal frame, preventing the dust collection pipe and the high-pressure dust collection box from being blocked. Through the adjustment base block with a movably connected end, combined with the compression spring group at the top and the sliding fit design of the guide plate and the guide groove, the flattening device can automatically adjust the distance between the second flattening roller and the first flattening roller according to the thickness of the textile, avoiding excessive squeezing of the textile. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the dust collection component of the present utility model;
[0020] Figure 3 This is a cross-sectional view of the dust collection component of the present utility model;
[0021] Figure 4 This is a schematic diagram of the conveyor roller structure of the present utility model;
[0022] Figure 5 This is a schematic diagram of the adjustment notch structure of the utility model;
[0023] Figure 6 This is a schematic diagram of the adjustment base block structure of the present utility model.
[0024] Explanation of the accompanying reference numerals: 1. Support plate frame; 2. First leveling roller; 3. Second leveling roller; 4. Dust collection assembly; 5. Dust collection hood; 6. Arc groove; 7. Dust collection slot; 8. Dust collection cavity; 9. Metal frame; 10. Filter screen; 11. Debris inlet; 12. Debris guide plate; 13. Dust collection pipe; 14. Fixed plate; 15. Conveyor roller; 16. Textile fabric; 17. Guide roller; 18. High-pressure dust collection box; 19. Adjustment slot; 20. Guide groove; 21. Adjustment base block; 22. Compression spring; 23. Guide plate. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Example: Refer to Figures 1 to 6 The utility model provides an embodiment of a flattening device for textile processing, comprising a support plate frame 1, a first leveling roller 2 is provided in the middle of one side of the support plate frame 1, a second leveling roller 3 is installed on the support plate frame 1 near the bottom of the first leveling roller 2, the first leveling roller 2 and the second leveling roller 3 are respectively connected to the outer sides of a dust suction component 4, the dust suction component 4 includes a dust suction cover 5, an arc-shaped groove 6 is provided on the inner side of the dust suction cover 5, the arc-shaped groove 6 matches the structure of the first leveling roller 2 and the second leveling roller 3, a dust suction slot 7 is also provided in the middle of the arc-shaped groove 6, a dust suction cavity 8 is provided inside the dust suction slot 7, a metal frame 9 is provided inside the dust suction cavity 8, the metal frame 9 is fixedly connected to the dust suction slot 7, and a filter screen 10 is provided on the outer sides of the metal frame 9. A debris inlet 11 is provided on one side of the frame 9 near the dust suction slot 7, and a debris deflector 12 is installed between the two ends of the metal frame 9. By adding a dust suction component 4 to the outside of the first leveling roller 2 and the second leveling roller 3, the component consists of a dust suction hood 5, an arc-shaped groove 6, a dust suction slot 7, a dust suction cavity 8 and a metal frame 9, and is connected to the high-pressure dust suction box 18 through a dust suction pipe 13. When the textile fabric 16 is transmitted between the conveying rollers 15, the first leveling roller 2 and the second leveling roller 3 can level it and rotate slowly with the fabric transmission. After power is turned on, the high-pressure dust suction box 18 generates suction to absorb textile debris adhered to the surface of the first leveling roller 2 and the second leveling roller 3, such as thread ends and cloth fragments, to prevent pollution and crushing of the subsequently transmitted textile fabric 16.
[0027] A dust collection pipe 13 is connected between the dust collection hoods 5, and a fixing plate 14 is installed at one end of the two groups of dust collection hoods 5 close to the dust collection pipe 13. The dust collection pipe 13 connected between the two groups of dust collection hoods 5 is used to effectively connect the two groups of dust collection hoods 5 with the high-pressure dust collection box 18, thereby forming a complete dust collection system. When the high-pressure dust collection box 18 is energized to generate suction, the textile debris adhered to the surface of the first leveling roller 2 and the second leveling roller 3 can be uniformly sucked into the interior of the dust collection hood 5. Conveying rollers 15 are installed on both sides of the support plate frame 1 close to the first leveling roller 2. A textile conveying roller 15 is connected to the two groups of conveying rollers 15. Fabric 16, a guide roller 17 is installed at the bottom of one group of conveying rollers 15, and high-pressure dust boxes 18 are respectively provided on both sides of the top of the support plate frame 1. The two groups of high-pressure dust boxes 18 are connected with the two groups of dust hoods 5 through the dust collection pipe fittings 13. The high-pressure dust boxes 18 are installed on both sides of the top of the support plate frame 1 and are connected with the two groups of dust hoods 5 through the dust collection pipe fittings 13. It can provide continuous high-pressure dust suction force for the two groups of dust hoods 5, and can absorb and collect textile debris such as thread ends and fibers generated during the leveling process of the textile fabric 16, so as to avoid debris remaining on the first leveling roller 2 and the second leveling roller 3 and affecting subsequent operations.
[0028] An adjustment slot 19 is provided in the middle of one side of the support plate frame 1, and two sets of guide slots 20 are provided on both sides of the inner wall of the adjustment slot 19. The adjustment slot 19 provided in the middle of one side of the support plate frame 1 is used for disassembly, connection and adjustment of the adjustment base block 21. One end of the first leveling roller 2 is movably connected to the adjustment base block 21, and the top of the adjustment base block 21 is connected to several sets of compression springs 22. Two sets of guide plates 23 are also provided on both sides of the adjustment base block 21. By adding several sets of compression springs 22 on the top of the adjustment base block 21, elastic support can be provided for the adjustment base block 21, allowing it to have a certain deformation ability when subjected to pressure. When textiles of different thicknesses pass between the first leveling roller 2 and the second leveling roller 3, the compression spring 22 can absorb part of the pressure, ensuring that the first leveling roller 2 does not cause excessive pressure damage to the textiles during the leveling process, maintaining a good leveling effect and product quality. The adjustment base block 21 matches the adjustment slot 19 structure, and the guide plate 23 and the guide slot 20 are in a sliding fit. The sliding fit structural design between the guide plate 23 and the guide slot 20 can limit the adjustment base block 21 installed inside the adjustment slot 19, and can also guide the first leveling roller 2 for spacing adjustment in the up and down directions.
[0029] Working principle: This solution is to install a dust collection component 4 on the outside of the first leveling roller 2 and the second leveling roller 3. The dust collection component 4 is composed of a dust collection cover 5, an arc groove 6, a dust collection notch 7, a dust collection cavity 8 and a metal frame 9. The dust collection component 4 is connected to the high-pressure dust collection box 18 through the dust collection pipe 13. When the textile fabric 16 is transmitted between the two sets of conveying rollers 15, the first leveling roller 2 and the second leveling roller 3 can squeeze and level the textile fabric 16, and the first leveling roller 2 The second smoothing roller 3 can rotate slowly under the action of the transmission of the textile fabric 16. When the high-pressure dust box 18 is powered on, suction can be generated inside the dust suction component 4 installed on the outside of the first smoothing roller 2 and the second smoothing roller 3. The suction can absorb textile debris such as thread ends and cloth fragments adhered to the surface of the first smoothing roller 2 and the second smoothing roller 3, and can prevent these textile debris adhered to the surface of the first smoothing roller 2 and the second smoothing roller 3 from causing pollution and pressure damage to the subsequent textile fabric 16.
[0030] This solution can filter and collect textile debris such as thread ends and cloth fragments sucked into the dust hood 5 by adding a filter screen 10, a debris inlet 11, and a debris guide plate 12 to the metal frame 9, and can prevent the dust collection pipe 13 and the high-pressure dust collection box 18 from being blocked or other faults. The adjustment base block 21 is movably connected to one end of the first leveling roller 2. The adjustment base block 21 is designed with a sliding fit between several groups of compression springs 22 installed on the top, and the guide plate 23 and the guide groove 20, so that the leveling device can adaptively adjust the distance between the second leveling roller 3 and the first leveling roller 2 according to the thickness of the textile used, thereby avoiding the problem of crushing the leveling textile components.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A flat pressing device for textile processing, comprising a support plate frame (1), characterized in that: A first leveling roller (2) is provided in the middle of one side of the support plate frame (1), a second leveling roller (3) is installed on the support plate frame (1) near the bottom of the first leveling roller (2), and dust collection components (4) are respectively connected to the outer sides of the first leveling roller (2) and the second leveling roller (3), and the dust collection component (4) includes a dust collection cover (5), and an arc groove (6) is provided on the inner side of the dust collection cover (5), and the arc groove (6) matches the structure of the first leveling roller (2) and the second leveling roller (3), and a dust collection slot (7) is also provided in the middle of the arc groove (6); A dust collection cavity (8) is provided inside the dust collection slot (7), a metal frame (9) is provided inside the dust collection cavity (8), the metal frame (9) and the dust collection slot (7) are fixedly connected, and filter screens (10) are provided on the outer sides of the four sides of the metal frame (9), a debris inlet (11) is provided on a side of the metal frame (9) close to the dust collection slot (7), and a debris guide plate (12) is installed between the two ends of the metal frame (9).
2. A textile processing flat press device according to claim 1, characterized in that: A dust collection pipe (13) is connected between the two groups of dust collection covers (5), and a fixing plate (14) is also installed on one end of the two groups of dust collection covers (5) close to the dust collection pipe (13).
3. A textile processing flat press device according to claim 2, characterized in that: Conveying rollers (15) are installed on both sides of the support plate frame (1) near the first leveling roller (2), and a textile fabric (16) is connected to the two groups of conveying rollers (15) by transmission. A guide roller (17) is installed at the bottom of one group of conveying rollers (15). High-pressure dust collection boxes (18) are also provided on both sides of the top of the support plate frame (1), and the two groups of high-pressure dust collection boxes (18) are connected to the two groups of dust collection hoods (5) through dust collection pipes (13).
4. A textile processing flat press device according to claim 3, characterized in that: An adjustment slot (19) is provided in the middle of one side of the support plate frame (1), and two groups of guide slots (20) are respectively provided on both sides of the inner wall of the adjustment slot (19).
5. A textile processing flat press device according to claim 4, characterized in that: One end of the first leveling roller (2) is movably connected to an adjustment base block (21), a top of the adjustment base block (21) is connected to a plurality of compression springs (22), and two groups of guide plates (23) are respectively provided on both sides of the adjustment base block (21).
6. A textile processing flat press device according to claim 5, characterized in that: The adjustment base block (21) matches the adjustment notch (19) in structure, and the guide plate (23) and the guide groove (20) are in sliding fit.